CN209408072U - A kind of full-automatic silicon single crystal rod cuts Compound Machining integrated equipment - Google Patents
A kind of full-automatic silicon single crystal rod cuts Compound Machining integrated equipment Download PDFInfo
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- CN209408072U CN209408072U CN201821623828.2U CN201821623828U CN209408072U CN 209408072 U CN209408072 U CN 209408072U CN 201821623828 U CN201821623828 U CN 201821623828U CN 209408072 U CN209408072 U CN 209408072U
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Abstract
The utility model relates to a kind of full-automatic monocrystal silicon-rod buttings to be ground Compound Machining integrated equipment, a kind of full-automatic silicon single crystal rod cuts Compound Machining integrated equipment, including chassis, mechanical arm assembly, butt workbench, the grinding workbench being mounted on chassis, butt workbench and grinding workbench are mutually indepedent, can carry out the butt and grinding Compound Machining of silicon single crystal rod simultaneously；Mechanical arm assembly includes the part for being exclusively used in butt workbench and being ground the feeding of crystal bar on workbench, transfer and blanking operation.The application can effectively shorten crystal bar circulation process；Meanwhile butt grinding work is mutually indepedent, can be processed simultaneously, saving processing time-consuming uses symmetric configuration in addition, butt is ground power head, while carrying out two-sided processing, significantly improves processing efficiency.
Description
Technical field
The utility model relates to a kind of full-automatic monocrystal silicon-rod buttings to be ground Compound Machining integrated equipment, be suitable for high efficiency
The automatic processing for completing to high quality and low cost monocrystal silicon-rod butting and grinding, belongs to the manufacture field of silicon single crystal rod.
Background technique
Silicon single crystal material is most important photovoltaic power generation raw material, is by leaps and bounds expanded recently as photovoltaic industry,
The production capacity of silicon single crystal continues to increase.The common method for preparing silicon single crystal includes the methods of vertical pulling method, zone-melting process, using such method
The monocrystalline silicon of preparation is at the crystal bar of cylindrical type.The whole silicon single crystal rod prepared, it is necessary first to truncation process is carried out, incited somebody to action
Long crystal bar cuts into the segment crystal bar that certain length facilitates processing；Then, silicon rod also needs to carry out butt process, by cylindrical type crystalline substance
Stick is cut into square and has the square rod of partial arc；Square rod after processing is completed, also needs further to carry out circular arc and square surface
The silicon rod with certain size precision and surface roughness is produced in grinding；Finally, the silicon rod processed is sent into again special
The line slicer of door processes the silicon wafer that can be used for cell piece production.
Currently, the process for the butt of silicon rod, corner grinding and flat surface grinding is usually individual three both at home and abroad
Procedure need to complete whole process in three kinds of different equipment circulations.When practical operation, line excavation machine pair is usually first used
After 25 silicon single crystal rods carry out evolution operation simultaneously, then by the silicon rod after evolution individually by cylindrical grinder progress fillet grinding, most
After be re-fed into surface grinding machine carry out surface grinding, polishing.The whole process process equipment that just needs three kinds of different function in this way, silicon
Stick needs the continually clamping before equipment room carries out manual handling and processing and positioning operation.The carrying of silicon rod clamps, i.e. band
The work that position error increases logistics again is carried out, and the machining accuracy of three kinds of equipment can all influence process.Usually behaviour
To have enough machining allowance when guaranteeing grinding when making, larger positive dimensional discrepancy is set in butt, both wastes silicon in this way
Bar material increases the workload of grinding again, so that whole process low efficiency, time-consuming.
Summary of the invention
Existing problems are processed for current single devices, the utility model provides a kind of full-automatic silicon single crystal rod
Butt is ground the equipment being integrally machined, and pole (silicon rod is cylinder) is integrally added by butt, corner grinding and flat surface grinding
Work is at square rod) can effectively solve the problem that the problems of the prior art, improve silicon rod processing efficiency, reduce silicon rod processing at
Originally, the type and quantity that can be reduced equipment while promoting crystal bar dimensional accuracy again, save plant area, save manpower and logistics
Cost.
The technical scheme adopted by the utility model is
A kind of full-automatic silicon single crystal rod cuts Compound Machining integrated equipment, including chassis, the manipulator being mounted on chassis
Component, butt workbench, grinding workbench, butt workbench and grinding workbench are mutually indepedent, can carry out monocrystalline silicon simultaneously
The butt and grinding Compound Machining of stick；Mechanical arm assembly include be exclusively used in butt workbench and be ground workbench on crystal bar it is upper
The part that material, transfer and blanking operate.
It further include loading and unloading storing stand, crystal orientation detection unit, mechanical arm assembly, butt feed component, wire-arranging mechanism, flaw-piece
Power head, size detecting unit, clack box, control cabinet are refined in material fetching mechanism, front and back corase grinding power head, front and back；
The butt feed component, including butt portal frame, crystal bar hold out against component, cutting guide wheel feed component, commutation
Guide wheel assembly, crystal bar hold out against component and cut on the guide rail slide block that guide wheel feed component is installed on the gantry up and down respectively,
It can be moved up and down under the driving of servo motor and ball screw；
The butt workbench includes cylinder, air supported head, flaw-piece bracket and Universal clamp head bellows, butt workbench peace
Loaded on great underframe, the concentricity that component keeps 0.025 is held out against with the crystal bar on butt feed component；
The coarse-fine grinding head is installed on the slide unit of chassis, including variable-frequency motor, braced frame, grinding wheel mounting base and
Cup wheel, grinding power head be installed on the slide unit of chassis, the slide unit by the linear guide of vertical direction, ball screw, watch
Take the support such as linear guide, ball screw, servo motor in motor and horizontal direction and driving；
The mechanical arm assembly includes the horizontal feed component driven by servo motor and ball screw, by servo motor
With the vertical feeder assembly of ball screw driving, by servo motor and the rotary components of planetary reducer driving, mechanical pneumatic clamper；
Affiliated loading and unloading storing stand includes feeding storing stand and blanking storing stand, they are all long by storing table top, crystal bar
Degree detection cylinder, tumble cylinder and link mechanism composition, storing table top are able to achieve 90 ° of rotations under the action of cylinder and connecting rod；
The wire-arranging mechanism includes retractable cable wheel assembly, winding displacement unit, middle main shaft and the big back of tension arm component, winding displacement
Plate, retractable cable wheel assembly are driven by servo motor, realize rotary motion, the cable guide pulley component on winding displacement unit is by servo motor
It is driven with ball screw, is able to achieve and moves up and down；
The crystal orientation detection unit includes middle revolving worktable, crystal orientation detection upper bed-plate, crystal orientation detection lower bottom base, crystal bar rib
Detection components, servo motor, synchronous pulley, linear motion unit, it is single in servo motor and linear motion that crystal orientation detects upper bed-plate
It is able to achieve and moves up and down under the driving of member, crystal orientation detection lower bottom base is able to achieve rotation under the driving of servo motor and synchronous pulley
Movement；
The flaw-piece material fetching mechanism includes motor, crystal bar clamping device, vacuum chuck, rodless cylinder；The size
Detection unit includes contact sensor, linear motion unit, servo motor.
The clack box and control cabinet, which refers to, to be installed on chassis, and above-mentioned all air path elements and electrical component are mounted on
Interior closed sheet metal component, clack box and power control cabinet are further equipped with suction pipe.
What is installed on cutting guide wheel on butt feed component is diamond wire, is inlaid with diamond particles on diamond wire.
What is installed on coarse-fine grinding head is cup wheel, and the granularity of rough grinding wheel is 300 mesh, the mesh number of finishing wheel
For 600 mesh.
Grinding power both sides of head be equipped with it is high-precision to knife sensor, needed before grinding carry out aim at tool operation.
It further include flaw-piece material fetching mechanism, after the completion of butt, flaw-piece material fetching mechanism is removed flaw-piece by vacuum chuck, and is put
Into flaw-piece collecting box.
Loading and unloading side carries out contact by crystal bar rib detection sensor and detects determining crystal bar equipped with crystal orientation detection unit
The position of crest line.
Being ground the outfit of power head side, there are two the units of automatic measurement radius, pass through high-precision contact sensor and measure crystalline substance
Stick size.
The application designs a kind of equipment that full-automatic monocrystal silicon-rod butting grinding is integrally machined, including chassis, loading and unloading storage
Expect platform, crystal orientation detection unit, mechanical arm assembly, butt feed component, butt workbench, wire-arranging mechanism, flaw-piece material fetching mechanism, thick
Grinding head, fine grinding power head, size detecting unit, clack box, control cabinet.
Equipment butt work and grinding working part are mounted on great underframe, are ground part (forward and backward corase grinding power head
With forward and backward fine grinding power head) it is symmetrically arranged on great underframe.The butt region (butt feed component region) of equipment and mill
It cuts and loading and unloading storing stand is installed among region (grinding work head region), feeding storing stand and blanking storing stand are in structure
Upper identical, the planform of storing stand is also designed to that two kinds of forms of pole and square rod can be placed, and is equipped with the cunning of entire row above
The particular cylinders that can measure boule length are arranged below in wheel, while storing stand is also equipped with cylinder and link mechanism, in cylinder
Driving under, storing stand can by 90 ° of crystal bar overturn.
The side of loading and unloading storing stand is equipped with crystal orientation detection unit, and crystal orientation detection unit is examined by middle revolving worktable, crystal orientation
Upper bed-plate, crystal orientation detection lower bottom base, crystal bar rib detection components, servo motor, synchronous pulley, linear motion unit are surveyed, crystal bar exists
When being put into crystal orientation detection unit, crystal orientation detection upper bed-plate can move under the driving of servo motor and linear motion unit, thus
Crystal bar is compressed, crystal orientation detection lower bottom base enables crystal bar to make rotating motion under the driving of servo motor and synchronous pulley, in crystal bar
When rotation, crystal bar rib detection components contact crystal bar surface determines the position of crystal edge.
Mechanical arm assembly is mounted on the guide rail slide block of the great underframe other side, and entire mechanical arm assembly is in servo motor and tooth
Under the driving for taking turns rack gear, it can move back and forth on guide rail, carry crystal bar between butt region and grinding area；In addition, mechanical
Hand component includes erecting by servo motor and the horizontal feed component of ball screw driving, by what servo motor and ball screw drove
Straight-in feed component, the rotary components driven by servo motor and planetary reducer and mechanical pneumatic clamper, the positioning accuracy of pneumatic clamper reach
0.005mm ensure that the position precision in crystal bar handling process.
The other side of loading and unloading storing stand is equipped with butt feed component and holds out against component, cutting by butt portal frame, crystal bar
Guide wheel feed component, commutation guide wheel assembly composition, crystal bar holds out against component and cutting guide wheel feed component is mounted on dragon up and down respectively
It on guide rail slide block on door frame, can be moved up and down under the driving of servo motor and ball screw, crystal bar is placed to butt work
After platform, crystal bar holds out against component and moves down, and holds out against crystal bar, the air supported head energy automatic aligning contacted with crystal bar, to ensure that crystal bar
Correct posture；Cutting guide wheel feed component is mainly made of 8 cutting guide wheels and 3 commutation guide wheels, 4 opposite cutting guide wheels
One two layers of component arrangement, upper and lower distance are 30mm, ensure that the diamond wire being wound on guide wheel does not interfere, when diamond wire squaring
Wire laying mode be in groined type, feed once completes a butt to a crystal bar.
Crystal bar holds out against and is equipped with butt workbench immediately below component, and butt workbench is by cylinder, air supported head, flaw-piece bracket
It is formed with Universal clamp head bellows, butt air supported head and crystal bar hold out against the concentricity that the air supported head on component keeps 0.025；Crystal bar
When completing butt, flaw-piece bracket can automatically open under the driving of cylinder, and flaw-piece is broken into two with one's hands with bracket, and diamond wire can be moved back smoothly
Knife.
The side of butt feed component is equipped with the big backboard of winding displacement, and winding displacement unit, middle main shaft and tension arm component are mounted on
On the big backboard of winding displacement, retractable cable wheel assembly is directly installed on great underframe, and middle main shaft can drag diamond wire under the drive of the motor,
Enable in the case where diamond wire high-speed motion folding and unfolding line wheel can smooth folding and unfolding diamond wire, by the way of tension arm is driven using cylinder,
The tension of diamond wire can be accurately controlled, the cable guide pulley on winding displacement unit can be up and down under the driving of servo motor and ball screw
Mobile, by diamond wire uniformly around in the spool of folding and unfolding line wheel, folding and unfolding line wheel rotates under the driving of servo motor, plays receipts
Put the effect of diamond wire.
Butt workbench lower part is equipped with flaw-piece material fetching mechanism, for the monocrystalline silicon rim charge under cutting to be passed through vacuum chuck
Absorption be sent in flaw-piece collecting box, flaw-piece material fetching mechanism is made of motor, crystal bar clamping device, vacuum chuck, rodless cylinder,
After the completion of crystal bar butt, crystal bar clamping device moves to crystal bar position under the driving of rodless cylinder, and flaw-piece clamping device clamps
Flaw-piece is sucked in crystal bar, vacuum chuck, and flaw-piece is removed, and entire mechanism moves under the drive of the motor, and flaw-piece is put into flaw-piece and is received
In header.
The corase grinding power head of rough grinding wheel is connected there are two including on the right side of equipment, and soft water spray dress is furnished with around rough grinding wheel
It sets, adjustable water spray position and water spray size, is connected with the barotropic gas of 0.1-0.3Mpa between zero in power head cavity
Dustproof and waterproof the problems such as, corase grinding power head is realized the feeding in horizontal and vertical direction by the driving of feed screw nut's structure.
It is also equipped with the fine grinding power head of two connection finishing wheels on the right side of corase grinding power head, is also furnished with around finishing wheel
Soft water injector, adjustable water spray position and size of spraying water, are connected with the barotropic gas of 0.1-0.3Mpa in power head cavity
The problems such as dustproof and waterproof between zero, fine grinding power head equally driven by feed screw nut realize horizontal and vertical direction into
It gives.
Two big wire roles are equipped among rack, two guide rails of parallelly distribute on are distinguished in screw rod two sides, and guide rail is equipped with grinding work
Make platform, drives feed screw nut to move left and right by big wire role within the specified scope.Flexible shield covers above guide rail, can
To stretch with the freedom of movement of two workbench.Butt workbench and grinding workbench striking resemblances from structure, workbench
Top sets two parallel small guide rails, and the top of guide rail is equipped with the tailstock and fixed headstock that can move left and right, tailstock
It is mobile to be driven by the cylinder that headstock is set below, when crystal bar clamps, cylinders retract；When crystal bar unclamps, cylinder stretches out；Headstock
Two sides are equipped with to knife sensor and reference block, for being used as measuring basis before crystal bar processing, to make to knife sensor and reference block
It is able to maintain surface cleaning, water and gas dual-purpose water injector is equipped with beside it.The centre of gyration of headstock and tailstock is located at sustained height,
When crystal bar clamps, using headstock as driving link, tailstock is driven member, and is controlled at any angle by pneumatically or hydraulically realizing.
It is respectively equipped with size detecting unit in the mounting base side of grinding power head, is set above the contact of contact sensor
It Clean- water injector and is passed through and intracavitary dust-proof uses blowning installation (air pressure 0.1-03Mpa).Size detecting unit passes through straight
The dimensional parameters of line moving cell and high-precision contact sensor detection crystal bar, for the extreme higher position before crystal bar grinding and lead to
The point-fetching system crossed in plane calculates crystal bar centre bit, to judge the depth of parallelism that crystal bar clamps.
All components of whole equipment are placed in the metal plate housing an of entirety, will can effectively cut the dust for cutting generation
It is clean and tidy clean from equipment periphery in outer cover, is made with cooling water air bound.In order to easy to maintenance, covered at six power heads outside all
It is provided with door and window, wherein centre sliding door may be implemented to be automatically switched by cylinder driving at manipulator.Ventilation duct is equipped at the top of outer cover
Road, outlet are connect with workshop dust sucting pipeline, can siphon away part dust and aqueous vapor.When being equipped with processing inside outer cover and repairing
The water injector of watertight light fitting and crystal bar cleaning.
Metal plate housing rear is respectively equipped with clack box, electric appliance control box.Concentrated in clack box all water route gas circuits control and
Measurement device.
In addition the utility model additionally provides the user that a kind of full-automatic silicon single crystal rod cuts Compound Machining integrated equipment
Method specifically includes the following steps:
1) the monocrystalline crystal bar for being 6 cun~8 cun by diameter obtains the pole that length is 200mm~800mm, places after truncation
On feeding platform in loading and unloading storing stand 10, and wiping is carried out to crystal bar surface with alcohol and guarantees clean surface；
2) length of the measurement cylinder measurement crystal bar on storing stand, and acting in cylinder, crystal bar overturn 90 °；
3) mechanical arm assembly is quickly returned to dead-center position, i.e. position of the crystal bar when storing stand overturns 90 °, mechanical
Pneumatic clamper is moved horizontally to crystal bar center under the driving of servo motor and ball screw, and mechanical pneumatic clamper work clamps crystal bar, and will
Crystal bar is transported to crystal orientation detection unit；
4) the crystal orientation detection upper bed-plate in crystal orientation detection unit compresses crystal bar under the driving of servo motor and ball screw,
The air supported head in crystal orientation detection unit has self-aligning function simultaneously, can guarantee the correct pose of crystal bar, crystal orientation detection bottom
Seat drives crystal bar to rotate together under the driving of servo motor and synchronous pulley, in crystal bar rotation in crystal bar rib detection components
Probe contacts the position of crystal edge is determined by the detection to crystal bar surface diameter to crystal bar surface, and measure the straight of crystal bar
Diameter；
5) the quick level of mechanical arm assembly moves at crystal orientation detection unit；Mechanical pneumatic clamper is again with rapid horizontal to crystal bar
At center, and clamp crystal bar；Crystal bar is quickly transported at the center of crystal bar pallet of butt workbench by mechanical arm assembly；
6) crystal bar holds out against guide rail of the component under the driving of servo motor and ball screw on portal frame and moves downward, top
Tight crystal bar, crystal bar hold out against the air supported head crystal bar pallet on component and all have self-aligning function, and the crystal bar oblique for face can be corrected
The pose of crystal bar makes crystal bar remain plumbness, while crystal bar holds out against four flaw-pieces on component and holds out against cylinder operation, top
4 pieces of flaw-pieces of tight crystal bar；
7) cutting guide wheel feed component cuts crystal bar under the driving of servo motor and ball screw, wire-arranging mechanism
In middle main shaft and tension arm by controlling program accurately control the cutting speed and tension of diamond wire, guarantee crystal bar cutting
The feed velocity of speed, Serve Motor Control cutting guide wheel is maintained at 20mm/min.
8) butt of crystal bar is completed, diamond wire enters in the notch of crystal bar pallet, and the flaw-piece pallet in butt workbench exists
It is opened under the driving of cylinder, flaw-piece is broken into two with one's hands, cutting guide wheel feed component moves up under the driving of servo motor and ball screw,
Diamond wire withdrawing, returns to initial position；
9) flaw-piece material fetching mechanism is started to work, and clamping device moves to crystal bar center under the driving of rodless cylinder,
Retaining paw clamps 4 pieces of flaw-pieces under the cylinder drive, and flaw-piece is sucked, and flaw-piece material fetching mechanism returns to initial bit in vacuum chuck work
It sets, 4 pieces of flaw-pieces is put into flaw-piece collecting box；
10) butt processing is completed, mechanical arm assembly rapid horizontal is at the center of butt feed component, mechanical pneumatic clamper
Again with rapid horizontal to crystal bar center at, mechanical pneumatic clamper clamps crystal bar, and the crystal bar that butt is completed is taken from crystal bar pallet
Under, mechanical pneumatic clamper is rotated by 90 ° under servo motor and planetary reduction gear driving, and so that crystal bar is become horizontality from vertical state,
And the work of grinding workbench is transferred to complete crystal bar from butt workbench with plane positioning；
11) prepare to start that crystal bar is carried out to grind preceding attitude detection, by grinding movable workbench to grinding measurement sensor pair
Cutter position；Grinding measurement sensor is driven by servo motor, is retracted after touching grinding measuring basis block, and grinding measurement sensing is obtained
The centre distance of device；Grinding workbench is fast moved to crystal bar one end again, 1 point on crest line is picked up to crystal bar outer circle, then quickly
It is moved to the crystal bar other end and picks up 1 point again, crystal bar turns 90 ° and picks up 1 point again, so picks up 8 points on crystal bar crest line, data
It automatically enters PLC control system (computer) to be calculated, obtains the extreme higher position of crystal bar；
12) crystal bar 20 is first rotated 45 °, then grinding workbench 6 is fast moved to pickup 1 on 20 1 transverse plane of crystal bar
Point, then move quickly into 20 other end of crystal bar and pick up 1 point again, crystal bar turns 90 ° and picks up 1 point again, so picks up crystal bar plane
Upper 8 points, data automatically enter PLC control system and are calculated, and obtain the center of crystal bar 20；
13) grinding workbench 6 is fast moved to being ground to knife sensor 21, and power head 11 is roughly ground by servo motor in front and back
Driving moves inward rough grinding wheel, and to retracting after knife sensor 21, grinding workbench 6 is quickly moved out rough grinding wheel for touching grinding
It is ground home；According to the 20 outer circle highest of crystal bar being calculated and center, power head 11 is cut to front and back corase grinding automatically
Respective distance is moved inward, until the spacing of two rough grinding wheels meets processing request；
14) enter grinding working condition, first progress outer circle corase grinding and fine grinding cylinder, front and back is thick when peripheral milling, fine grinding is dynamic
The grinding wheel position of power head 11,12 is in one high and one low state, stone, and rotation speed reaches 3000r/min, is ground workbench
6 drive crystal bar rotation under the driving of servo motor, while crystal bar 20 moves back under the driving of servo motor and ball-screw
It is dynamic, complete the work of outer circle corase grinding and fine grinding.
15) after completion outer circle is roughly ground and refined, crystal bar rotates 45 °, and at this time, front and back is thick, refines the sand of power head 11,12
Wheel returns to the same horizontal position, stone, and rotation speed reaches 3000r/min, and crystal bar 20 is in servo motor and ball-screw
Driving under move back and forth, complete, fine grinding thick to the plane of crystal bar 20.
16) after the peripheral milling and flat stone mill of completing crystal bar 20, crystal bar is cleaned, and 20 size of crystal bar after opposite grinding
It is detected, after the completion, quickly (4000~5000mm/min of speed) level moves to grinding operating position to mechanical arm assembly 8,
Mechanical pneumatic clamper 14 clamps the crystal bar 20 that grinding is completed, and is transported on the blanking bench in loading and unloading storing stand 10.
The utility model has the beneficial effects that:
1. the butt grinding of crystal bar is performed fully automatic (just without artificial dry after feeding to storing stand in an equipment
Relate to, the crystal bar overturning of process and crystal bar are mobile all by the special component completion in equipment), without turning between distinct device
Fortune, the process of the crystal bar that can effectively shorten circulation；Meanwhile butt grinding work is mutually indepedent, can be processed simultaneously, and processing is saved
It is time-consuming that (crystal bar is moved to grinding subassembly by mechanical pneumatic clamper 14 after completing butt process and carries out grinding, while vacant
Butt component can do butt processing to next crystal bar.Butt component and the mutually indepedent work of grinding subassembly can thus be made
It does not interfere with one another, improves processing efficiency)；In addition, butt grinding power head uses symmetric configuration, while two-sided processing is carried out,
Significantly improve processing efficiency.
2. crystal bar loading and unloading and transfer carrying are automatically performed by manipulator, that is, manual operation is effectively reduced, and can fill
Code insurance demonstrate,prove clamping consistent precision, can each manufacturing procedure of reasonable disposition machining allowance, reduce labor content.
3. mobile wait of the horizontal vertical straight-in feed of crystal bar processing dynamics head, workbench is driven by servo motor, and by height
The ball leading screw driving of precision, it is ensured that enough machining accuracies, while great underframe, power head mounting base are all made of high rigidity
Component can guarantee the permanent and stable high-precision operation of equipment.
4. processing auxiliary material is only wire rod quality and grinding wheel when equipment is processed in addition to consuming water, electricity, gas, set compared to monomer processing
It is standby to be not necessarily to mortar, steel wire etc., organic emission is not generated, waste is also less.
5. in equipment production process, silicon powder can be discharged by suction pipe for closed housing, and processing is generated
Noise significantly reduces, and effectively reduces the influence produced and processed to workshop condition.
Detailed description of the invention
Fig. 1 is the main view of the utility model patent
Fig. 2 is the top view of the utility model patent
Fig. 3 is the mechanical arm assembly schematic diagram of the utility model patent
Fig. 4 is the butt component diagram of the utility model patent
Fig. 5 is the grinding workbench schematic diagram of the utility model patent
Fig. 6 is the processing process of the utility model patent
Appended drawing reference: 1 great underframe, 2 crystal orientation detection units, 3 butt workbench, 4 butt feed components, 5 wire-arranging mechanisms, 6
It is ground workbench, 7 control cabinets, 8 mechanical arm assemblies, 9 flaw-piece material fetching mechanisms, 10 loading and unloading storing stands, 11 forward and backward corase grinding power
Head, 12 forward and backward fine grinding power heads, 13 size detecting units, 14 mechanical pneumatic clampers, 15 portal frames, 16 cutting guide wheel feed components, 17
Crystal bar holds out against component, and 18 crystal bar pallets, 19 grinding workbench tailstocks, 20 crystal bars, 21 grindings are to knife sensor, 22 grinding measurement bases
Quasi- block, 23 grinding workbench cylinders, 24 grinding workbench headstocks
Specific embodiment
The utility model is described in further detail with reference to the accompanying drawing
A kind of full-automatic silicon single crystal rod cuts Compound Machining integrated equipment, further includes that loading and unloading storing stand, crystal orientation detection are single
Member, mechanical arm assembly, butt feed component, wire-arranging mechanism, flaw-piece material fetching mechanism, corase grinding power head, fine grinding power head, size inspection
Survey unit, clack box, control cabinet；
The butt feed component, including butt portal frame, crystal bar hold out against component, cutting guide wheel feed component, commutation
Guide wheel assembly, crystal bar hold out against component and cut on the guide rail slide block that guide wheel feed component is installed on the gantry up and down respectively,
It can be moved up and down under the driving of servo motor and ball screw；
The butt workbench includes cylinder, air supported head, flaw-piece bracket and Universal clamp head bellows, butt workbench peace
Loaded on great underframe, the concentricity that component keeps 0.025 is held out against with the crystal bar on butt feed component；
The coarse-fine grinding head is installed on the slide unit of chassis, including variable-frequency motor, braced frame, grinding wheel mounting base and
Cup wheel, grinding power head be installed on the slide unit of chassis, the slide unit by the linear guide of vertical direction, ball screw, watch
Take the support such as linear guide, ball screw, servo motor in motor and horizontal direction and driving；
The mechanical arm assembly includes the horizontal feed component driven by servo motor and ball screw, by servo motor
With the vertical feeder assembly of ball screw driving, by servo motor and the rotary components of planetary reducer driving, mechanical pneumatic clamper；
Affiliated loading and unloading storing stand includes feeding storing stand and blanking storing stand, they are all long by storing table top, crystal bar
Degree detection cylinder, tumble cylinder and link mechanism composition, storing table top are able to achieve 90 ° of rotations under the action of cylinder and connecting rod；
The wire-arranging mechanism includes retractable cable wheel assembly, winding displacement unit, middle main shaft and the big back of tension arm component, winding displacement
Plate, retractable cable wheel assembly are driven by servo motor, realize rotary motion, the cable guide pulley component on winding displacement unit is by servo motor
It is driven with ball screw, is able to achieve and moves up and down；
The crystal orientation detection unit includes middle revolving worktable, crystal orientation detection upper bed-plate, crystal orientation detection lower bottom base, crystal bar rib
Detection components, servo motor, synchronous pulley, linear motion unit, it is single in servo motor and linear motion that crystal orientation detects upper bed-plate
It is able to achieve and moves up and down under the driving of member, crystal orientation detection lower bottom base is able to achieve rotation under the driving of servo motor and synchronous pulley
Movement；
The flaw-piece material fetching mechanism includes motor, crystal bar clamping device, vacuum chuck, rodless cylinder；The size
Detection unit includes contact sensor, linear motion unit, servo motor.
The clack box and control cabinet, which refers to, to be installed on chassis, and above-mentioned all air path elements and electrical component are mounted on
Interior closed sheet metal component, clack box and power control cabinet are further equipped with suction pipe.
Wherein, what is installed on the cutting guide wheel on butt feed component is diamond wire, is inlaid with diamond on diamond wire
Grain.
What is installed on coarse-fine grinding head is cup wheel, and the granularity of rough grinding wheel is 300 mesh, the mesh number of finishing wheel
For 600 mesh.
Grinding power both sides of head be equipped with it is high-precision to knife sensor, needed before grinding carry out aim at tool operation.
It further include special flaw-piece material fetching mechanism, after the completion of butt, flaw-piece material fetching mechanism is taken flaw-piece by vacuum chuck
Under, and be put into flaw-piece collecting box.
Loading and unloading side carries out contact by crystal bar rib detection sensor and detects determining crystal bar equipped with crystal orientation detection unit
The position of crest line.
Being ground the outfit of power head side, there are two the units of automatic measurement radius, pass through high-precision contact sensor and measure crystalline substance
Stick size.
Specifically used method is as follows:
1) the monocrystalline crystal bar 20 for being 6 cun~8 cun by diameter obtains the pole that length is 200mm~800mm, puts after truncation
It is placed on the feeding platform in loading and unloading storing stand 10, and wiping is carried out to 20 surface of crystal bar with alcohol and guarantees clean surface.
2) length of the measurement cylinder measurement crystal bar on storing stand 10, and acting in cylinder, crystal bar overturn 90 °.
3) mechanical arm assembly 8 quickly (4000~5000mm/min of speed) is returned to dead-center position, i.e., crystal bar 20 is in storing
Platform overturns the position in the case of 90 °, and mechanical pneumatic clamper 14 is moved horizontally to crystal bar 20 under the driving of servo motor and ball screw
Center, mechanical pneumatic clamper 14 work, and clamp crystal bar 20, and crystal bar 20 is transported to crystal orientation detection unit 2.
4) the crystal orientation detection upper bed-plate in crystal orientation detection unit 2 compresses crystal bar under the driving of servo motor and ball screw
20, while the air supported head in crystal orientation detection unit 2 has self-aligning function, can guarantee the correct pose of crystal bar 20, crystal orientation inspection
Lower bottom base is surveyed under the driving of servo motor and synchronous pulley, crystal bar 20 is driven to rotate together, the crystal bar rib when crystal bar 20 rotates
Probe contacts in detection components determine the position of crystal edge by the detection to 20 surface diameter of crystal bar to crystal bar surface, and survey
Measure the diameter of crystal bar 20.
5) quickly (4000~5000mm/min of speed) level moves at crystal orientation detection unit 2 mechanical arm assembly 8；Mechanical gas
Pawl 14 is moved horizontally at 20 center of crystal bar with quick (2000~5000mm/min of speed) again, and clamps crystal bar 20；Manipulator
Crystal bar 20 quickly (1000~2000mm/min of speed) is transported at the center of crystal bar pallet 18 of butt workbench 3 by component 8.
6) crystal bar holds out against guide rail of the component 17 under the driving of servo motor and ball screw on portal frame 15 and transports downwards
It is dynamic, crystal bar 20 is held out against, crystal bar holds out against the air supported head crystal bar pallet 18 on component 17 and all has self-aligning function, oblique for face
Crystal bar can correct the pose of crystal bar, so that crystal bar 20 is remained plumbness, while crystal bar holds out against four flaw-pieces on component 17
Cylinder operation is held out against, 4 pieces of flaw-pieces of crystal bar 20 are held out against.
7) cutting guide wheel feed component 16 cuts crystal bar 20 under the driving of servo motor and ball screw, winding displacement
Middle main shaft and tension arm in mechanism 5 accurately control the cutting speed and tension of diamond wire by controlling program, guarantee crystal bar
The feed velocity of the speed of cutting, Serve Motor Control cutting guide wheel is maintained at 20mm/min.
8) butt of crystal bar 20 is completed, diamond wire enters in the notch of crystal bar pallet 18, the flaw-piece support in butt workbench 3
Disk is opened under the driving of cylinder, and flaw-piece is broken into two with one's hands, driving of the cutting guide wheel feed component 16 in servo motor and ball screw
Under move up, diamond wire withdrawing returns to initial position.
9) flaw-piece material fetching mechanism 9 is started to work, and clamping device moves to 20 centre bit of crystal bar under the driving of rodless cylinder
It sets, (retaining paw is that the gripper in flaw-piece material fetching mechanism is used to clamp the crystal bar side scaled off in butt process to retaining paw
Skin.) 4 pieces of flaw-pieces are clamped under the cylinder drive, flaw-piece is sucked in vacuum chuck work, and flaw-piece material fetching mechanism 9 returns to initial position,
4 pieces of flaw-pieces are put into flaw-piece collecting box.
10) complete butt processing, mechanical arm assembly 8 quickly (4000~5000mm/min of speed) be moved horizontally to butt into
At the center of knife assembly 4, mechanical pneumatic clamper 14 is moved horizontally to 20 center of crystal bar again with quick (2000~5000mm/min of speed)
Place, mechanical pneumatic clamper 14 clamps crystal bar 20, and the crystal bar that butt is completed is removed from crystal bar pallet 18, and mechanical pneumatic clamper 14 is in servo electricity
It is rotated by 90 ° under machine and planetary reduction gear driving, crystal bar 20 is made to become horizontality from vertical state, and completed with plane positioning
Crystal bar 20 is transferred to the work of grinding workbench 6 from butt workbench 3.
11) prepare to start that crystal bar 20 is carried out to grind preceding attitude detection, grinding workbench 6 is moved to grinding measurement sensor
Tool setting position.Grinding measurement sensor is driven by servo motor, is retracted after touching grinding measuring basis block 22, is obtained grinding measurement
The centre distance of sensor.Grinding workbench 6 is fast moved to 20 one end of crystal bar again, 1 is picked up on crest line to 20 outer circle of crystal bar
Point, then move quickly into 20 other end of crystal bar and pick up 1 point again, crystal bar turns 90 ° and picks up 1 point again, so picks up crystal bar crest line
Upper 8 points, data automatically enter PLC control system (computer) and are calculated, and obtain the extreme higher position of crystal bar 20.
12) crystal bar 20 is first rotated 45 °, then grinding workbench 6 is fast moved to pickup 1 on 20 1 transverse plane of crystal bar
Point, then move quickly into 20 other end of crystal bar and pick up 1 point again, crystal bar turns 90 ° and picks up 1 point again, so picks up crystal bar plane
Upper 8 points, data automatically enter PLC control system and are calculated, and obtain the center of crystal bar 20.
13) grinding workbench 6 is fast moved to being ground to knife sensor 21, and power head 11 is roughly ground by servo motor in front and back
Driving moves inward rough grinding wheel, and to retracting after knife sensor 21, grinding workbench 6 is quickly moved out rough grinding wheel for touching grinding
It is ground home.According to the 20 outer circle highest of crystal bar being calculated and center, power head 11 is cut to front and back corase grinding automatically
Respective distance is moved inward, until the spacing of two rough grinding wheels meets processing request.
14) enter grinding working condition, first progress outer circle corase grinding and fine grinding cylinder, front and back is thick when peripheral milling, fine grinding is dynamic
The grinding wheel position of power head 11,12 is in one high and one low state, stone, and rotation speed reaches 3000r/min, is ground workbench
6 drive crystal bar rotation under the driving of servo motor, while crystal bar 20 moves back under the driving of servo motor and ball-screw
It is dynamic, complete the work of outer circle corase grinding and fine grinding.
15) after completion outer circle is roughly ground and refined, crystal bar rotates 45 °, and at this time, front and back is thick, refines the sand of power head 11,12
Wheel returns to the same horizontal position, stone, and rotation speed reaches 3000r/min, and crystal bar 20 is in servo motor and ball-screw
Driving under move back and forth, complete, fine grinding thick to the plane of crystal bar 20.
16) after the peripheral milling and flat stone mill of completing crystal bar 20, crystal bar is cleaned, and 20 size of crystal bar after opposite grinding
It is detected, after the completion, quickly (4000~5000mm/min of speed) level moves to grinding operating position to mechanical arm assembly 8,
Mechanical pneumatic clamper 14 clamps the crystal bar 20 that grinding is completed, and is transported on the blanking bench in loading and unloading storing stand 10.
Claims (8)
1. a kind of full-automatic silicon single crystal rod cuts Compound Machining integrated equipment, including chassis, the manipulator group being mounted on chassis
Part, butt workbench, grinding workbench, it is characterised in that: butt workbench and grinding workbench it is mutually indepedent, can simultaneously into
The butt and grinding Compound Machining of row silicon single crystal rod；Mechanical arm assembly includes being exclusively used in crystalline substance on butt workbench and grinding workbench
The part that feeding, transfer and the blanking of stick operate.
2. full-automatic silicon single crystal rod according to claim 1 cuts Compound Machining integrated equipment, it is characterised in that: further include
Loading and unloading storing stand, crystal orientation detection unit, mechanical arm assembly, butt feed component, wire-arranging mechanism, flaw-piece material fetching mechanism, front and back
Roughly grind power head, power head, size detecting unit, clack box, control cabinet are refined in front and back；
The butt feed component, including butt portal frame, crystal bar hold out against component, cutting guide wheel feed component, commutation guide wheel
Component, crystal bar holds out against component and cuts on the guide rail slide block that guide wheel feed component is installed on the gantry up and down respectively, in servo
It can be moved up and down under the driving of motor and ball screw；
The butt workbench includes that cylinder, air supported head, flaw-piece bracket and Universal clamp head bellows, butt workbench are installed on
On great underframe, the concentricity that component keeps 0.025 is held out against with the crystal bar on butt feed component；
Coarse-fine grinding head is installed on the slide unit of chassis, including variable-frequency motor, braced frame, grinding wheel mounting base and cup type sand
Wheel, grinding power head are installed on the slide unit of chassis, and the slide unit is by the linear guide of vertical direction, ball screw, servo motor
And linear guide, ball screw, servo motor in horizontal direction etc. supports and driving；
The mechanical arm assembly includes the horizontal feed component driven by servo motor and ball screw, by servo motor and rolling
The vertical feeder assembly of ballscrew driving, the rotary components driven by servo motor and planetary reducer, mechanical pneumatic clamper；
Affiliated loading and unloading storing stand includes feeding storing stand and blanking storing stand, they are all examined by storing table top, boule length
It surveys cylinder, tumble cylinder and link mechanism composition, storing table top and is able to achieve 90 ° of rotations under the action of cylinder and connecting rod；
The wire-arranging mechanism includes retractable cable wheel assembly, winding displacement unit, middle main shaft and the big backboard of tension arm component, winding displacement, is received
Unwrapping wire wheel assembly is driven by servo motor, realizes rotary motion, the cable guide pulley component on winding displacement unit is by servo motor and rolling
Ballscrew driving, is able to achieve and moves up and down；
The crystal orientation detection unit includes middle revolving worktable, crystal orientation detection upper bed-plate, crystal orientation detection lower bottom base, the detection of crystal bar rib
Component, servo motor, synchronous pulley, linear motion unit, crystal orientation detect upper bed-plate in servo motor and linear motion unit
It is able to achieve and moves up and down under driving, crystal orientation detection lower bottom base is able to achieve rotation fortune under the driving of servo motor and synchronous pulley
It is dynamic；
The flaw-piece material fetching mechanism includes motor, crystal bar clamping device, vacuum chuck, rodless cylinder；The size detection
Unit includes contact sensor, linear motion unit, servo motor；
The clack box and control cabinet, which refers to, to be installed on chassis, by above-mentioned all air path elements and electrical component be mounted in
Closed sheet metal component, clack box and power control cabinet are further equipped with suction pipe.
3. a kind of full-automatic silicon single crystal rod according to claim 2 cuts Compound Machining integrated equipment, it is characterised in that: cut
What is installed on cutting guide wheel on square feed component is diamond wire, is inlaid with diamond particles on diamond wire.
4. a kind of full-automatic silicon single crystal rod according to claim 2 cuts Compound Machining integrated equipment, it is characterised in that: thick
What is installed on fine grinding power head is cup wheel, and the granularity of rough grinding wheel is 300 mesh, and the mesh number of finishing wheel is 600 mesh.
5. a kind of full-automatic silicon single crystal rod according to claim 2 cuts Compound Machining integrated equipment, it is characterised in that: mill
Cut power both sides of head be equipped with it is high-precision to knife sensor, needed before grinding carry out aim at tool operation.
6. a kind of full-automatic silicon single crystal rod according to claim 2 cuts Compound Machining integrated equipment, it is characterised in that: also
Including flaw-piece material fetching mechanism, after the completion of butt, flaw-piece material fetching mechanism is removed flaw-piece by vacuum chuck, and is put into flaw-piece collection
In case.
7. a kind of full-automatic silicon single crystal rod according to claim 2 cuts Compound Machining integrated equipment, it is characterised in that: on
Blanking side carries out the position that contact detects determining crystal bar crest line equipped with crystal orientation detection unit, by crystal bar rib detection sensor
It sets.
8. a kind of full-automatic silicon single crystal rod according to claim 2 cuts Compound Machining integrated equipment, it is characterised in that: mill
Cutting the outfit of power head side, there are two the units of automatic measurement radius, pass through high-precision contact sensor and measure crystal bar size.
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| CN201821623828.2U CN209408072U (en) | 2018-09-30 | 2018-09-30 | A kind of full-automatic silicon single crystal rod cuts Compound Machining integrated equipment |
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| CN201821623828.2U CN209408072U (en) | 2018-09-30 | 2018-09-30 | A kind of full-automatic silicon single crystal rod cuts Compound Machining integrated equipment |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110026826A (en) * | 2018-09-30 | 2019-07-19 | 浙江晶盛机电股份有限公司 | A kind of full-automatic silicon single crystal rod cuts Compound Machining integrated equipment and its application method |
| CN110788999A (en) * | 2019-11-06 | 2020-02-14 | 陈芳平 | Rare earth ceramic rod processing device |
| CN111037401A (en) * | 2020-01-06 | 2020-04-21 | 东风本田汽车零部件有限公司 | Device for removing burrs of bottom hole of engine connecting rod bolt |
| WO2021184583A1 (en) * | 2020-03-16 | 2021-09-23 | 严东芳 | Cutting and polishing integrated apparatus for crystal processing |
| CN114454361A (en) * | 2021-08-19 | 2022-05-10 | 青岛高测科技股份有限公司 | Silicon rod cutting equipment and system |
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2018
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110026826A (en) * | 2018-09-30 | 2019-07-19 | 浙江晶盛机电股份有限公司 | A kind of full-automatic silicon single crystal rod cuts Compound Machining integrated equipment and its application method |
| CN110026826B (en) * | 2018-09-30 | 2024-04-16 | 浙江晶盛机电股份有限公司 | Full-automatic monocrystalline silicon rod cutting and grinding combined machining integrated equipment and application method thereof |
| CN110788999A (en) * | 2019-11-06 | 2020-02-14 | 陈芳平 | Rare earth ceramic rod processing device |
| CN110788999B (en) * | 2019-11-06 | 2021-09-21 | 南京六合高新建设发展有限公司 | Rare earth ceramic rod processing device |
| CN111037401A (en) * | 2020-01-06 | 2020-04-21 | 东风本田汽车零部件有限公司 | Device for removing burrs of bottom hole of engine connecting rod bolt |
| WO2021184583A1 (en) * | 2020-03-16 | 2021-09-23 | 严东芳 | Cutting and polishing integrated apparatus for crystal processing |
| CN114454361A (en) * | 2021-08-19 | 2022-05-10 | 青岛高测科技股份有限公司 | Silicon rod cutting equipment and system |
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