CN209405391U - The device that a kind of pair of infusion pump driving direction and accuracy are detected - Google Patents

The device that a kind of pair of infusion pump driving direction and accuracy are detected Download PDF

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Publication number
CN209405391U
CN209405391U CN201821560354.1U CN201821560354U CN209405391U CN 209405391 U CN209405391 U CN 209405391U CN 201821560354 U CN201821560354 U CN 201821560354U CN 209405391 U CN209405391 U CN 209405391U
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stepper motor
code
optical coupling
drive shaft
slot optical
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CN201821560354.1U
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陈超
廖金凤
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Hunan Bangren Medical Technology Co Ltd
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Hunan Bangren Medical Technology Co Ltd
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Abstract

The utility model discloses the devices that a kind of pair of infusion pump driving direction and accuracy are detected, comprising: drive shaft, dicode disk, the first slot optical coupling and the second slot optical coupling;The output end of the stepper motor of infusion pump described in the driving axis connection;The dicode disk is fixed in the drive shaft, including two code-discs that are identical and being coaxially disposed by drive shaft;Each code-disc edge has the dentalation being uniformly distributed circumferentially, and is not overlapped in axis projection;The drive shaft can be under stepper motor driving, the dicode disk is driven to rotate synchronously, and then after cutting the dentalation of the dicode disk to the light-path of first slot optical coupling and second slot optical coupling respectively, the different low and high level signal of two-way is obtained;The rotation direction and state of the stepper motor are obtained after the two-way low and high level signal is analyzed.The utility model improves detection speed and precision, improves detection stability, avoids the damage to human body.

Description

The device that a kind of pair of infusion pump driving direction and accuracy are detected
Technical field
The utility model relates to infusion pump detection technique fields, particularly relate to a kind of quickly to infusion pump driving direction and essence The device that exactness is detected.
Background technique
At home and abroad during clinical injection, infusion pump is a kind of syringe or class by one or more single actions The equipment of injection patient's body fluid flow is controlled like container.Syringe pushing block is either pushed, or squeezes infusion pipeline Method, essence is that driving system of stepping motor drives push rod or peristaltic action to reach liquid with precise control flow Purpose.
Currently, infusion pump drive system mostly uses greatly the structure of slot optical coupling and code-disc to detect driving condition.Code Disk is fixed on stepper motor drive shaft, and accounting different light transmission and light tight region, stepper motor rotation are provided on code-disc Code-disc is driven to cut the light-path of slot optical coupling, thus the low and high level signal that output duration is different.By right The level signal of optoelectronic switch output is analyzed, and can learn the operating condition of stepper motor.This method requires code-disc to turn A dynamic bigger angle or complete one week determine dead-center position, and then detect stepper motor positive-negative rotation state.It is existing Have device detection time long, accuracy is not high, infusion pump easily cause harm to the human body in use and pain.
Utility model content
In view of this, the purpose of this utility model is that proposing that a kind of pair of infusion pump driving direction and accuracy detect Device, comprising: drive shaft, dicode disk, the first slot optical coupling and the second slot optical coupling;Infusion pump described in the driving axis connection Stepper motor output end;The dicode disk is fixed in the drive shaft, including two identical and pass through the drive The code-disc of moving axis coaxial arrangement;Each code-disc edge has the dentalation being uniformly distributed circumferentially, in axis projection It is not overlapped;The drive shaft can drive the dicode disk to rotate synchronously under stepper motor driving, and then make described double After the dentalation of code-disc respectively cuts the light-path of first slot optical coupling and second slot optical coupling, Obtain the different low and high level signal of two-way;The operating of the stepper motor is obtained after the two-way low and high level signal is analyzed Direction and state.
The device, the dentalation of each code-disc include: dentation lightproof area and groove transmission region.
The device, each code-disc include 12 dentalations.
The device, two code-discs are each code perpendicular to the differential seat angle of the axial direction in the dicode disk The half of central angle shared by the single dentalation of disk.
Minimum rotation angle needed for described device completes detection is identical as the differential seat angle of the dicode disk axial direction.
Described device includes two timer modules, is respectively intended to obtain the stepper motor pulse signal.
Described device includes warning piece, which is used to detect the unusual condition of the stepper motor in described device When, issue audible and visible alarm.
From above, provided by the utility model is a kind of quickly to detect to infusion pump driving direction and accuracy Device and method the speed of detection is accelerated by the setting of dicode disk, increase the precision of detection, code-disc rotate Smaller angle in the short time, is used for quickly detecting stepper motor positive-negative rotation state, avoids infusion pump in use It causes harm to the human body.
Detailed description of the invention
In order to illustrate the embodiment of the utility model or the technical proposal in the existing technology more clearly, below will be to embodiment Or attached drawing needed to be used in the description of the prior art is briefly described, it should be apparent that, the accompanying drawings in the following description is only It is some embodiments of the utility model, for those of ordinary skill in the art, in the premise not made the creative labor Under, it is also possible to obtain other drawings based on these drawings.
Fig. 1 is the utility model embodiment device overall structure side schematic view;
Fig. 2 is the utility model embodiment dicode dish structure front schematic view;
Fig. 3 is the utility model embodiment dicode dish structure schematic diagram;
Fig. 4 is the utility model embodiment dicode dish structure side schematic view;
Fig. 5 is the utility model embodiment stepper motor when rotating and reverse, the waveform diagram of A phase and B phase.
Specific embodiment
For the purpose of this utility model, technical solution and advantage is more clearly understood, below in conjunction with specific embodiment, and Referring to attached drawing, the utility model is further described.
It should be noted that all statements for using " first " and " second " are for area in the utility model embodiment Be divided to two non-equal entities of same names or non-equal parameter, it is seen that " first " " second " only for statement convenience, It should not be construed as the restriction to the utility model embodiment, subsequent embodiment no longer illustrates this one by one.
Utility model device overall structure is as shown in Figure 1, include stepper motor 1, drive shaft 2, dicode disk 3, the first slot Type optocoupler 4 and the second slot optical coupling 5 composition.The dicode disk is fixed on stepper motor drive shaft, including two identical Code-disc, each code-disc edge have uniform dentalation, be not overlapped in axis projection;Code-disc is circumferential according to actual needs Be uniformly distributed the dentation lightproof area and groove transmission region occurred in pairs, distributed quantity according to detection rapidity and with groove profile light The light slit width needs of coupling are increased and decreased.Stepper motor rotation is to drive dicode disk to rotate synchronously, the dentation on dicode disk When lightproof area passes through slot optical coupling, detection circuit exports high level signal, when groove transmission region passes through slot optical coupling, inspection Slowdown monitoring circuit exports low level signal, therefore can obtain the square-wave signal that two-way duty ratio is 50%.Because of two slot optical coupling water Flat raft column, each shading tooth of two code-discs and light transmission recess angle are all the same, and two code-disc difference angles are just single The half of a shading tooth, so 90 ° of phase difference of the two-way square-wave signal phase detected.Assuming that wherein passing through the first groove profile light all the way Coupling obtains A phase output signal, in addition obtains B phase output signal by the second slot optical coupling all the way, is illustrated in figure 5 stepper motor When rotating and reverse, the waveform diagram of A phase output signal and B phase output signal.It is obtained by analyzing the two-way level signal The operating condition of stepper motor.
Stepper motor rotates one week, can generate the square wave that periodicity is 12, therefore each period stepper motor rotational angle It is 360 °/12=30 °.In one cycle, 4 hopping edges can be detected respectively in A phase and B phase, in each hopping edge signal By judging that the low and high level state of another phase square-wave signal at this time learns that stepper motor is forward or reverse at this time when generation.Institute To judge the angle rotated needed for stepper motor positive and negative rotation for 30 °/4=7.5 °.7.5 ° of time is rotated in stepper motor, The rotation direction for detecting stepper motor, shortens detection time.Described device stepper motor can survey minimum rotation angle and double The axial difference of code-disc is identical.
The timer capture input module that microcontroller is arranged captures the hopping edge of A phase and B phase, interrupts in different hopping edges In an other phase low and high level and stepper motor positive-negative rotation state it is as shown in table 1.In embodiment: assuming that capturing A first Phase rising edge, if inquiry B phase signals are in high level at this time, stepper motor is inverted status;Inquire B phase signals such as at this time Fruit is in low level, then stepper motor is rotating forward state.In practice, after stepper motor setting in motion, first it is detected that can It can be A phase high level, A phase low level, B phase high level, any one effective edge in four kinds of B phase low level along event.Including A, B phase signal output waveform map analysis of this dicode dish structure output obtain the following table 1 stepper motor turn signal table, by looking into The high low state of level for asking another phase when effective edge arrives along event can judge stepper motor positive and negative rotation.
Table 1
In addition, being realized also with described device at lesser turn to be monitored to drive system running precision Judge in dynamic angular range whether stepper motor loses step.Specific implementation is that the timer module pair of microcontroller is arranged Step motor control pulse carries out counting PulseCnt, and pulse count value is judged in the timer interruption, such as Fruit counted number of pulses is greater than the maximum count value that A phase hopping edge time interval adjacent with B phase allows, then it is assumed that stepper motor loses Step, it is out of service and issue sound-light alarm.In addition setting timer capture input module captures the output signal of A phase and B phase, Stepper motor step-by-step counting variable is zeroed out in hopping edge.In the present invention, stepper motor step pitch angle is 1.8 °, high-subdividing number is segmented for 256, and one hopping edge event of every generation, and stepper motor rotational angle is 7.5 °, so adjacent Step motor control umber of pulse maximum permissible value (PluseMax) is 7.5 °/1.8 ° * 256 ≈ 1067 in the interval of events of hopping edge, If PulseCnt > PluseMax, step out of stepping motor is detected, stop stepper motor and run and issue sound-light alarm.
For the method for stepper motor running accuracy quickly detected, before starting injection operation, system can be arranged Two variables PluseCnt and PluseMax, based on step motor control pulse of the PluseCnt by exporting to single-chip microcontroller carries out Number, PluseMax are the constants that parameter and code-disc Tooth Number Calculation are driven according to stepper motor, which is formula: Stepper motor rotational angle/stepper motor step pitch angle * device setting resulting numerical value of high-subdividing number.In the utility model reality In example, stepper motor step angle is 1.8 °, and high-subdividing number is segmented for 256, and one effective hopping edge of every generation, stepper motor Rotational angle is 7.5 °, so PluseMax is 7.5 °/1.8 ° * 256 ≈ 1067.In addition, two timers of configuration are respectively intended to Capture effective hopping edge of A, B phase waveform of stepper motor pulse signal and the output of two flute profile optocouplers.When in A phase or B phase When capturing effective hopping edge signal, pulse count value PluseCnt is reset, and the beginning of a detection cycle is represented, at this In a detection cycle, often capturing a stepper motor pulse signal, then pulse count value adds 1, while judging pulse at this time Whether count value has been more than maximum number of pulses limit value in the detection cycle.If so, detecting step out of stepping motor, stop step Into motor operation and issue sound-light alarm.Until next A, B phase effectively hopping edge be detected, reenter next round detection Period.
Utility model device, structure is simple, quick and easy for installation, and quickly, precision is high for detection.Detection method is easy to be fast Speed, alarm are obvious.Avoid the injury to patient.
It should be understood by those ordinary skilled in the art that: the discussion of any of the above embodiment is exemplary only, not It is intended to imply that the scope of the present disclosure (including claim) is limited to these examples;Under the thinking of the utility model, the above reality Applying can also be combined between the technical characteristic in example or different embodiments, and there are the utility model as described above Many other variations of different aspect, for simplicity, they are not provided in details.Therefore, all spirit in the utility model Within principle, any omission, modification, equivalent replacement, improvement for being made etc. should be included in the protection scope of the utility model Within.

Claims (7)

1. the device that a kind of pair of infusion pump driving direction and accuracy are detected characterized by comprising drive shaft, dicode Disk, the first slot optical coupling and the second slot optical coupling;The output end of the stepper motor of infusion pump described in the driving axis connection;It is described Dicode disk is fixed in the drive shaft, including two code-discs that are identical and being coaxially disposed by the drive shaft;Each The code-disc edge has the dentalation being uniformly distributed circumferentially, and is not overlapped in axis projection;The drive shaft can be Under the stepper motor driving, the dicode disk is driven to rotate synchronously, and then distinguish the dentalation of the dicode disk After cutting to the light-path of first slot optical coupling and second slot optical coupling, the different low and high level of two-way is obtained Signal;The rotation direction and state of the stepper motor are obtained after the two-way low and high level signal is analyzed.
2. the apparatus according to claim 1, which is characterized in that the dentalation of each code-disc includes: dentation shading Region and groove transmission region.
3. the apparatus according to claim 1, which is characterized in that each code-disc includes 12 dentalations.
4. device according to claim 1 to 3, which is characterized in that two code-discs hang down in the dicode disk Directly in the half that the differential seat angle of the axial direction is central angle shared by the single dentalation of each code-disc.
5. device according to claim 4, which is characterized in that described device complete detection needed for minimum rotation angle with The differential seat angle of the dicode disk axial direction is identical.
6. the apparatus according to claim 1, which is characterized in that described device includes two timer modules, is respectively intended to To the hopping edge event of the stepper motor pulse count signal and capture two-way flute profile optocoupler output signal.
7. the apparatus according to claim 1, which is characterized in that described device includes warning piece, which is used in institute When stating device and detecting the unusual condition of the stepper motor, audible and visible alarm is issued.
CN201821560354.1U 2018-09-25 2018-09-25 The device that a kind of pair of infusion pump driving direction and accuracy are detected Active CN209405391U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109172935A (en) * 2018-09-25 2019-01-11 湖南比扬医疗科技有限公司 The device and method that a kind of pair of infusion pump driving direction and accuracy are detected
CN117357744A (en) * 2023-12-05 2024-01-09 深圳市恒永达科技股份有限公司 Linear precision control device, control method and injection pump

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109172935A (en) * 2018-09-25 2019-01-11 湖南比扬医疗科技有限公司 The device and method that a kind of pair of infusion pump driving direction and accuracy are detected
CN109172935B (en) * 2018-09-25 2024-06-25 湖南比扬医疗科技有限公司 Device and method for detecting driving direction and accuracy of infusion pump
CN117357744A (en) * 2023-12-05 2024-01-09 深圳市恒永达科技股份有限公司 Linear precision control device, control method and injection pump
CN117357744B (en) * 2023-12-05 2024-02-13 深圳市恒永达科技股份有限公司 Linear precision control device, control method and injection pump

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PE01 Entry into force of the registration of the contract for pledge of patent right

Denomination of utility model: A device for detecting the driving direction and accuracy of the infusion pump

Effective date of registration: 20221028

Granted publication date: 20190920

Pledgee: Hunan Xiangjiang Zhongying Investment Management Co.,Ltd.

Pledgor: HUNAN BEYOND MEDICAL TECHNOLOGY CO.,LTD.

Registration number: Y2022980020185

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Granted publication date: 20190920

Pledgee: Hunan Xiangjiang Zhongying Investment Management Co.,Ltd.

Pledgor: HUNAN BEYOND MEDICAL TECHNOLOGY CO.,LTD.

Registration number: Y2022980020185

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