CN209400668U - A kind of docking test device of flexible circuit board - Google Patents
A kind of docking test device of flexible circuit board Download PDFInfo
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- CN209400668U CN209400668U CN201822222905.XU CN201822222905U CN209400668U CN 209400668 U CN209400668 U CN 209400668U CN 201822222905 U CN201822222905 U CN 201822222905U CN 209400668 U CN209400668 U CN 209400668U
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Abstract
A kind of docking test device of flexible circuit board mainly includes product aligning unit, switching bit cell and optical image unit and control unit.On the one hand, due to being adjusted respectively to the position of product to be measured, pinboard by means of product aligning unit and switching bit cell, so that the first golden finger interface of product to be measured and the second golden finger interface of pinboard are able to carry out effective docking, so as to which product to be measured is conveniently connected to measuring device, both the Dock With Precision Position problem of golden finger type flexible circuit board had been overcome, docking efficiency is also improved, batch, efficiently test jobs are carried out to product to be measured using user;On the other hand, since plane motion device includes X to movement mechanism, Y-direction motion and rotational motion mechanism in switching bit cell, so that plane motion device has the various dimensions motion mode of plane and straight line movement and rotary motion, accurate position adjusting is carried out conducive to the pinboard being fixed thereon.
Description
Technical field
The present invention relates to technical field of circuit board detection, and in particular to a kind of docking test device of flexible circuit board.
Background technique
With the development of consumer electronics industry, more and more flexible circuit board (Flexible Printed Circuit
Board, abbreviation FPC or soft board) start the technology connected using anisotropy conductiving glue (ACF), which is to need
The two elements butted part of connection is golden finger.The characteristics of golden finger, is that size is small, precision is high, route is more, for example, individually
The size of contact is about 0.1mm*0.3mm, and for minimum line away from only 0.15mm, single winding displacement may include up to 50 contacts.
In Electronic Testing industry, when testing flexible circuit board, need electric signal from product to be measured
It is drawn out to measuring circuit in (Device Under Test, abbreviation DUT), always to the flexible circuit board test with golden finger
It is the difficult point of test, line-spacing is small, precision is high, route is more, and existing probe test method be already difficult to realize to line-spacing
(Pitch) FPC less than 0.3mm is tested.
Summary of the invention
The present invention solves the technical problem of how to overcome deficiency existing for existing measuring technology, provide a kind of efficient
Rate, the FPC test device containing golden finger of high reliability.In order to solve the above technical problems, this application provides a kind of flexible electricals
The docking test device of road plate, comprising:
Product aligning unit 1, it is described to be measured for placing product to be measured and the adjustment product to be measured to preset position
Product includes the first golden finger interface;
It transfers bit cell 2, including at least one pinboard, the pinboard include and the first golden finger interface phase
Matched second golden finger interface, the switching bit cell is used to adjust the position of the pinboard, so that described second
Golden finger interface corresponds to first golden finger interface, and first golden finger interface and second golden finger interface are
Flexible circuit board;
Optical image unit 3, including at least one image collecting device, for obtaining first golden finger interface and institute
State the location drawing picture of the second golden finger interface;
Control unit 4 is connect with the product aligning unit, the switching bit cell and the optical image unit,
For controlling the motion state of the product aligning unit and the switching bit cell respectively by the location drawing picture, so that
It obtains first golden finger interface and second golden finger interface is docked.
The product aligning unit includes:
Support plate 11, the upper surface of the support plate are equipped with the platform for placing the product to be measured;
Elevating mechanism 12, the elevating mechanism are connect with the lower surface of the support plate, for the control in described control unit
Production is vertically moved up or down the support plate with lower;
The platform periphery of the support plate is equipped with multiple limiting devices 112, and each limiting device is for cooperating to described
Product to be measured carries out position restriction;
The lower surface of the support plate is equipped with multiple elastic guide posts 113, and the elastic guide post is for recoiling to the support plate
On preset in place;
The platform of the support plate is equipped with multiple suction holes, and the suction hole is connect with a vacuum suction device, and being used for will
The product to be measured is adsorbed on the platform of the support plate.
The switching bit cell includes at least one plane motion device, and each plane motion device includes:
X is to movement mechanism 21, including the first slide unit, and the X is to movement mechanism under the control action of described control unit
Linear movement on horizontal X direction is carried out to first slide unit;
Y-direction motion 22, including the second slide unit, the Y-direction motion are fixed on first slide unit, and described
Two slide units are for being arranged the pinboard, and the Y-direction motion is under the control action of described control unit to described second
Slide unit carries out the linear movement in horizontal Y-direction;
Rotational motion mechanism 23, including supporting plate, the X of each plane motion device are each attached to described to movement mechanism
On supporting plate, the rotational motion mechanism horizontally rotates to the supporting plate under the control action of described control unit.
Each image collecting device of the optical image unit includes concatenated industrial camera 31, telecentric lens 32;Often
A described image acquisition device further include:
Light source 33, including coaxial light source 331 and annular light source 332, the coaxial light source and the annular light source are successively set
The capture mouth in the telecentric lens is set, for generating axis optical illumination and optical ring illumination respectively;
Micro-adjusting mechanism 35, the micro-adjusting mechanism are connect with the industrial camera, for adjusting the industrial camera and phase
The capture height of the telecentric lens, the light source that connect.
The docking test device further includes sky plate compressing unit 5, and the sky plate compressing unit includes:
Pressure head 51 is used for when first golden finger interface and second golden finger interface docking are completed, to described
Product to be measured carries out elastic pressing, to compress the contact surface of first golden finger interface and second golden finger interface;
Move forward and backward mechanism 52, connect with the pressure head, under the control action of described control unit to the pressure
Head is horizontally moved;
Up-down mechanism 53 is connect with mechanism is moved forward and backward, under the control action of described control unit to institute
The pressure head for moving forward and backward mechanism and being connected is stated to be vertically moved.
The pressure head is connected with pressure sensor 54, and the pressure sensor and described control unit are communicated to connect, be used for
The pressure being subject on the pressure head is detected.
The docking test device further includes rack (6), and the rack includes:
Testboard 61 is fixedly connected with the elevating mechanism of the product aligning unit;
Pedestal 62 is set to the lower section of the testboard, the fixed company of rotational motion mechanism with the switching bit cell
It connects;
Footstock 63 is set to the top of the testboard, is fixedly connected with the micro-adjusting mechanism of the optical image unit;
Side wall 64 is set to the side of the testboard, the fixed company of up-down mechanism with the sky plate compressing unit
It connects.
The docking test device further includes product measuring device 7, and the product measuring device is arranged in the rack
Side wall on, with the pinboard communicate to connect, for being tested by the pinboard the product to be measured.
The docking test device further includes cabinet 8, and the outside of the rack is arranged, for the rack and described
Equipment in rack is protected;
The surface of the cabinet is equipped with the window 81 for showing the testboard of the rack, and user is by the window described
The product to be measured is picked and placed on testboard;
Described control unit includes operation panel 41, and the operation panel is set to the surface of the cabinet, and user passes through institute
State the docking test process that operation panel monitors the product to be measured.
The beneficial effect of the application is:
The docking test device of a kind of flexible circuit board according to above-described embodiment, wherein docking test device mainly includes
Product aligning unit, switching bit cell and optical image unit and control unit.In a first aspect, due to by means of product aligning
Unit and switching bit cell are respectively adjusted the position of product to be measured, pinboard, so that the first gold medal hand of product to be measured
Refer to that the second golden finger interface of interface and pinboard is able to carry out effective docking, so as to which product to be measured to be conveniently connected to survey
Equipment is measured, the Dock With Precision Position problem of golden finger type flexible circuit board had both been overcome, and had also improved docking efficiency, treated using user
It surveys product and carries out batch, efficiently test jobs;Second aspect, due in switching bit cell plane motion device include X to
Movement mechanism, Y-direction motion and rotational motion mechanism, so that plane motion device has plane and straight line movement and rotation
The dynamic various dimensions motion mode of transhipment carries out accurate position adjusting conducive to the pinboard being fixed thereon, to reach accurate
Docking effect;The third aspect can fix multiple switchings since switching bit cell includes multiple plane motion devices
Plate, is conducive to carry out golden finger interface matchings with a plurality of types of products to be measured, is also conducive to carry out with multiple products to be measured simultaneously pair
Connect test;Fourth aspect allows control unit accurate due to being provided with pressure sensor on the pressure head of sky plate compressing unit
The contact pressure of golden finger interface is detected, conducive to the stability for guaranteeing docking.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of product to be measured and pinboard;
Fig. 2 is the structure chart for docking test device;
Fig. 3 is the structure chart that product docks unit;
Fig. 4 is the structure chart of switching bit cell;
Fig. 5 is the structure chart of optical image unit;
Fig. 6 is the structure chart of sky plate compressing unit;
Fig. 7 is the scheme of installation of pressure sensor;
Fig. 8 is the scheme of installation of rack;
Fig. 9 is the scheme of installation of cabinet;
Figure 10 is the flow chart for docking test method;
Figure 11 is the flow chart of initial step;
Figure 12 is the flow chart for docking step.
Specific embodiment
Below by specific embodiment combination attached drawing, invention is further described in detail.Wherein different embodiments
Middle similar component uses associated similar element numbers.In the following embodiments, many datail descriptions be in order to
The application is better understood.However, those skilled in the art can recognize without lifting an eyebrow, part of feature
It is dispensed, or can be substituted by other elements, material, method in varied situations.In some cases, this Shen
Please it is relevant it is some operation there is no in the description show or describe, this is the core in order to avoid the application by mistake
More descriptions are flooded, and to those skilled in the art, these relevant operations, which are described in detail, not to be necessary, they
Relevant operation can be completely understood according to the general technology knowledge of description and this field in specification.
It is formed respectively in addition, feature described in this description, operation or feature can combine in any suitable way
Kind embodiment.Meanwhile each step in method description or movement can also can be aobvious and easy according to those skilled in the art institute
The mode carry out sequence exchange or adjustment seen.Therefore, the various sequences in the description and the appended drawings are intended merely to clearly describe a certain
A embodiment is not meant to be necessary sequence, and wherein some sequentially must comply with unless otherwise indicated.
It is herein component institute serialization number itself, such as " first ", " second " etc., is only used for distinguishing described object,
Without any sequence or art-recognized meanings.And " connection ", " connection " described in the application, unless otherwise instructed, include directly and
It is indirectly connected with (connection).
For the technical solution of accurate understanding the application, some terms will be illustrated here.
Flexible circuit board, English name Flexible Printed Circuit Board, abbreviation FPC plate, custom in industry
Claim " soft board ", is the printed circuit made of insulating substrate flexible (mainly polyimides or polyester film).Flexible circuit
Excellent electrical property is provided, smaller and more high-density installation design needs are able to satisfy, it helps reduce assembling procedure and
Enhance reliability, also have many advantages, such as good thermal diffusivity and solderability and be easy to load, overall cost and is lower.It utilizes
FPC can be substantially reduced the volume of electronic product, be applicable in the needs that electronic product develops to high density, miniaturization, highly reliable direction.
Currently, the function of flexible circuit board can divide into four kinds of leads, printed circuit, connector and Multifunctional integration system, use
Way covers the ranges such as computer, computer peripheral auxiliary system, consumer people's livelihood electric appliance and automobile.
Golden finger, English name connecting finger are made of the conductive contact blade of numerous golden yellow, because of its surface
Copper facing or gold, and conductive contact blade arrangement such as finger-shaped, so being known as " golden finger ".For example, memory bar and memory bank, video card
The connection type of golden finger can be all used with card slot, all signals are transmitted by golden finger.
Present invention design is that the golden finger interface of flexible circuit board often has that size is small, precision is high, route
It the characteristics of more, mutability, needs higher merging precision just and can guarantee the golden finger interface of product to be measured and the golden hand of pinboard
Refer to that interface is effectively connected.As shown in Figure 1, the second gold medal of the first golden finger interface D10 and pinboard D2 of product D1 to be measured
When finger interface D20 is docked, it is required that each contact of the first golden finger interface D10 and the second golden finger interface D20
Each contact docked one by one, higher contact density increases docking difficulty, therefore, docking provided by the present application test
Optical position is detected and is matched with various dimensions movement mechanism by device, between the golden finger interface to realize two flexible circuit boards
To connection function, achieve the effect that automatic butt, Dock With Precision Position.
It is described in detail below in conjunction with technical solution of the embodiment to the application.
Embodiment one:
Referring to FIG. 2, the application provides a kind of docking test device of flexible circuit board, it mainly include product aligning list
Member 1, switching bit cell 2, optical image unit 3 and control unit 4, will illustrate respectively below.
Product aligning unit 1 is mainly used for placing product D1 to be measured and adjustment product D1 to be measured to preset position, such as Fig. 1
Shown, product D1 to be measured may include the first golden finger interface D10, which is flexible circuit board, have
The feature that size is small, contact is more, contactor gap is transparent.
In one embodiment, with reference to Fig. 3, product aligning unit 1 includes support plate 11 and elevating mechanism 12.Wherein, support plate 11
Upper surface be equipped with platform 111 for placing product to be measured, elevating mechanism 12 is connect with the lower surface of support plate 11, is used for
Support plate 11 is vertically moved up or down under the control action of control unit 4.In one embodiment, the platform of support plate 11 111 weeks
Side is equipped with multiple limiting devices 112 (such as 6 limiting devices 112 in Fig. 3), and each limiting device 112 is treated for cooperating
It surveys product D1 and carries out position restriction, the retractility limited block with length adjustment ability preferably used;Moreover, support plate 11
Lower surface is equipped with multiple elastic guide posts 113, elastic guide post 113 be used to recoil to support plate 11 on preset in place (on lead in place
Refer to the uplink defined position of mechanical movement);In addition, the platform of support plate 11 is equipped with multiple suction holes, those suction holes can
It is connect with a vacuum suction device, for product D1 to be measured to be adsorbed on to the platform of support plate 11, to enhance product to be measured flat
Stablizing on platform 111 places effect.It should be noted that elevating mechanism 12 can be hydraulic stem, make in the control of control unit 4
With in lower realization in place, under vertical movement in place, it is preferable to set in place and under in place between difference in height in 0.5-2mm
Between.
Bit cell 2 of transferring includes at least one pinboard (such as pinboard D2), and pinboard D2 includes and the first gold medal hand
Referring to the second golden finger interface D20 that interface D10 matches, switching bit cell 2 is used to adjust the position of pinboard D2, so that
Second golden finger interface D20 corresponds to the first golden finger interface D10, the first golden finger interface D10 and the second golden finger here
Interface D20 is flexible circuit board.
In a real-time example, with reference to Fig. 4, switching contraposition single 2 includes at least one plane motion device, each plane motion
Device includes X to movement mechanism 21, Y-direction motion 22 and rotational motion mechanism 23.
Wherein, X includes the first slide unit (in Fig. 4 unmarked) to movement mechanism 21, and X is to movement mechanism 21 in control unit 4
Control action under to first slide unit carry out horizontal X direction on linear movement;Y-direction motion 22 includes the second slide unit
221, Y-direction motion 22 is fixed on the first slide unit, and the second slide unit 221 is for being arranged pinboard D2, Y-direction motion 22
The linear movement in horizontal Y-direction is carried out to the second slide unit 221 under the control action of control unit 4.In addition, also being wrapped in Fig. 4
Other two plane motion device is included, such as the plane motion device that X is constituted to movement mechanism 21 ' and Y-direction motion 22 ', with
And the plane motion device that X is constituted to movement mechanism 21 " and Y-direction motion 22 ", it is respectively used to fix different pinboards,
It is structurally and functionally identical to movement mechanism 21, Y-direction motion 22 as X, therefore is not discussed here.
Wherein, rotational motion mechanism 23 includes supporting plate 231, the X of each plane motion device to movement mechanism (21,21 ',
21 " it) is each attached on supporting plate 231, rotational motion mechanism 23 carries out level to supporting plate 231 under the control action of control unit 4
Rotation, and then pinboard fixed on Y-direction motion (22,22 ', 22 ") can be rotated.
It should be noted that X can use existing linear motion slide unit to movement mechanism 21, Y-direction motion 22, and
Rotational motion mechanism 23 can use existing rotary motion slide unit, they are mainly driven by stepper motor.Here no longer
The structure and working principle of each movement mechanism are illustrated.
Optical image unit 3 includes at least one image collecting device, for obtaining the first golden finger of product D1 to be measured
The location drawing picture of the second golden finger interface D22 of interface D10 and pinboard D2.
In one embodiment, referring to figs. 2 and 5, each image collecting device of optical image unit 3 includes concatenated work
Industry camera 31, telecentric lens 32.Further, each image collecting device further includes light source 33 and micro-adjusting mechanism 35, wherein
Light source 33 includes coaxial light source 331 and annular light source 332, and coaxial light source 331 and annular light source 332 are successively set on telecentric mirror
First 32 capture mouth, for generating axis optical illumination and optical ring illumination respectively;Micro-adjusting mechanism 35 and industrial camera 31 connect
It connects, for adjusting the capture height of industrial camera 31 and the telecentric lens being connected 32, light source 33.It should be noted that industry
Camera 31, telecentric lens 32, light source 33 and micro-adjusting mechanism 35 are the prior art, therefore are not discussed here.In a tool
In body embodiment, sees that Fig. 5, optical image unit 3 include altogether three image collecting devices, be respectively used to three groups of golden finger interfaces
(every group of golden finger interface includes first golden finger interface an of product to be measured and the second golden finger interface of a pinboard)
It takes a picture.
Control unit 4 is connect with product aligning unit 1, switching bit cell 2 and optical image unit 3, for passing through light
The motion state that the location drawing picture that imaging unit 3 obtains controls product aligning unit 1 and bit cell 2 of transferring respectively is learned, so that
The the second golden finger interface D12 for obtaining the first golden finger interface D10 and pinboard D2 of product D1 to be measured is docked.
Further, see Fig. 6, docking test device disclosed in the present application further includes sky plate compressing unit 5, and sky plate compresses single
Member 5 includes pressure head 51, moves forward and backward mechanism 52, up-down mechanism 53.Wherein, pressure head 51 is used in the first golden finger interface
When D10 and the second golden finger interface D12 docking is completed, elastic pressing is carried out to product D1 to be measured, is connect with compressing the first golden finger
The contact surface of mouth D10 and the second golden finger interface D12;It moves forward and backward mechanism 52 to connect with pressure head 51, in control unit 4
Pressure head 51 is horizontally moved under control action;Up-down mechanism 53 is connect with mechanism 52 is moved forward and backward, for controlling
To moving forward and backward mechanism 52 and the pressure head being connected 51 vertically moves under the control action of unit 4.
Further, see that Fig. 7, pressure head 51 are connected with pressure sensor 54, which communicates with control unit 4
Connection, for being detected to the pressure being subject on pressure head, so that pressure head 51 is maintained at default to the pressure of product D1 to be measured
Pressure limit in, it is preferable that be kept in contact pressure in the range of 0.5-2MPa.In addition, pressure sensor 54 is preferably set
It sets in the upper surface for moving forward and backward mechanism 52, and is fixed on and is moved forward and backward in mechanism 52 by sensor fixation plate 541;Pressure head 51
It is preferably fixed on and is moved forward and backward in mechanism 52 by pressure head limited block 511.
Further, see Fig. 8, docking test device disclosed in the present application further includes rack 6, which may include test
Platform 61, pedestal 62, booking 63 and side wall 64.Wherein, testboard 61 is fixedly connected with the elevating mechanism 12 of product aligning unit 1;
Pedestal 62 is set to the lower section of testboard 61, is fixedly connected with the rotary motion structure 23 of rotation bit cell 2;Footstock 63 is set
It is placed in the top of testboard 61, is fixedly connected with the micro-adjusting mechanism 35 of optical image unit 3;Side wall 64 is set to testboard 61
Side is fixedly connected with the up-down mechanism 53 of sky plate compressing unit 5.
Further, see Fig. 8, docking test device disclosed in the present application further includes product measuring device 7, product measurement
Equipment 7 is arranged on the side wall 64 of rack 6, with pinboard D2 communicate to connect, for by pinboard D2 to product D1 to be measured into
Row test.Preferably, the platform of an extension is set on side wall 64 to place measuring device 7.It should be noted that measurement is set
Standby 7 can be the various Electronic Testing measuring devices such as computer, microprocessor, analyzer, oscillograph, here with no restrictions.
Further, see Fig. 9, docking test device disclosed in the present application further includes cabinet 8, which is arranged rack 6
Outside, for in rack 6 and rack 6 equipment (such as product aligning unit 1, switching bit cell 2, optical image unit
3, control unit 4, sky plate compressing unit 5) it is protected.In a specific implementation, the surface of cabinet 8, which is equipped with, shows rack 6
The window 81 of testboard 61, user can by the window 81 on testboard 61 taking and putting measured product D1;In addition, control unit 4
Including operation panel 41, operation panel 41 is set to the surface of cabinet 8, and user can monitor product D1 to be measured by the operation panel 41
Docking test process.
It should be noted that the control unit 4 in the present embodiment can be computer, microprocessor, single-chip microcontroller, PLC etc.
Equipment is controlled, can be to the elevating mechanism 12 in product aligning unit 1, the X in bit cell 2 of transferring is to movement mechanism 21, Y
To movement mechanism 22 and rotational motion mechanism 23, industrial camera 31 in optical image unit 3, in sky plate compressing unit 5 before
Movement mechanism 52, up-down mechanism 53 and pressure sensor 54 are controlled afterwards, and control logic can use existing control
The control method of the following appearance can also be used, here with no restrictions in method.
If control unit 4 is using existing control method, it can specifically describe are as follows: product D1 to be measured is placed on by user
It clicks and starts on operation panel 41 after on support plate 11, control unit 4 is acquired by the industrial camera 31 of optical image unit 3
The location drawing picture of first golden finger interface D10 and the second golden finger interface D12 are analyzed to obtain the first golden finger by location drawing picture
(including horizontal X is to position deviation, horizontal Y-direction position for relative position deviation between interface D10 and the second golden finger interface D12
Deviation and horizontally rotate position deviation);Control unit 4 controls 23 turns of rotational motion mechanism according to position deviation is horizontally rotated
It is dynamic to horizontally rotate position deviation to eliminate this, according to horizontal X to position deviation control X to movement mechanism 21 move along a straight line with
The X is eliminated to position deviation, Y-direction motion is controlled according to horizontal Y-direction position deviation and is moved along a straight line with the elimination Y-direction position
Deviation is set, the second golden finger interface D20 on pinboard D2 is finally made to correspond to the first of test product D1 in vertical direction
Golden finger interface D10;Control unit 4 controls elevating mechanism 12 and moves downwardly to down in place, so that the first golden finger interface D10
Face contact is carried out with the second golden finger interface D20, reaches contact and docks one by one;The control of control unit 4 moves forward and backward the fortune of mechanism 52
Row in place, so that pressure head 51 corresponds to the first golden finger interface D10 of test product D1 in vertical direction, then controls up and down before
Movement mechanism 53 is run to down in place, so that pressure head 51 is pressed on the first golden finger interface D10, while detecting pressure sensor
54 pressure value is stablized with keeping in the reasonable scope so that the first golden finger interface D10 and the second golden finger interface D20 is realized
Connection;Control unit 4 controls measuring device 7 and works.
Here existing control method is improved, has obtained new docking test method, it next will be to new docking
Test method is illustrated.
Embodiment two:
Referring to FIG. 10, the application discloses a kind of docking test method of flexible circuit board, the docking test method is main
For carrying out docking test to product to be measured according to the docking test device in embodiment one, then, docking test method master
To include step S100-S400, will illustrate respectively below.
Step S100, initial step carry out moving step sizes calibration to switching bit cell 2, carry out to product aligning unit 1
Error correction.
In one embodiment, it is seen that Figure 11, the initial step may include demarcating steps S110 and motion compensation step 120,
Wherein, step S110 specifically includes step S111-S113, and step S120 specifically includes step S121-S123, illustrates respectively such as
Under.
Step S111, control unit 4 control X movement mechanism 21, the Y of each plane motion device in switching bit cell 2
Multiple reciprocating motion is carried out respectively to movement mechanism 22 and rotational motion mechanism 23.
Step S112, for any one of X into movement mechanism 21, Y-direction motion 22 and rotational motion mechanism 23
Movement mechanism obtains motion-scaling factor of the movement mechanism in motion process each time, the movement ratio that will repeatedly obtain
Calibrated moving step sizes of the average value of coefficient as the movement mechanism.
In one embodiment, for X into movement mechanism 21, Y-direction motion 22 and rotational motion mechanism 23
Any one movement mechanism obtains motion-scaling factor of the movement mechanism in motion process each time, may particularly include: right
In any one movement mechanism, motion process each time is executed according to preset number of steps, is obtained by optical image unit 3
Take the second golden finger interface of the first golden finger interface D1 and pinboard D2 of product D1 to be measured described in motion process each time
Relative motion distance between D20 calculates in motion process each time according to preset number of steps and relative motion distance
Motion-scaling factor.
For example, for rotational motion mechanism 23, before each movement, control unit 4 by optical image unit 3 obtain to
The misalignment angle between the second golden finger interface D20 of the first golden finger interface D10 and pinboard D2 of product D1 is surveyed, θ is denoted as
(1);Control rotational motion mechanism 23 rotates certain step-length N1 (such as 1000 step-lengths), completes a motion process, leads to again
The misalignment angle between the acquisition of optical image unit 3 first golden finger interface D10 and the second golden finger interface D20 is crossed, θ is denoted as
(2), the motion-scaling factor P11 for obtaining this motion process is expressed as P11={ θ (1)-θ (2) }/N1.It is iteratively repeated above-mentioned
Process, obtain each motion process motion-scaling factor P11, P12 ..., P1n, calculate P11 to P1n average value (indicate
For the corresponding rotational angle of unit moving step sizes), to obtain the calibrated moving step sizes of rotational motion mechanism 23.
For example, for X to movement mechanism 21, before each movement, control unit 4 by optical image unit 3 obtain to
The X between the second golden finger interface D20 of the first golden finger interface D10 and pinboard D2 of product D1 is surveyed to offset distance, is remembered
For x1;The step-length N2 (such as 1000 step-lengths) that control X moves along a straight line certain to movement mechanism 21, completes a motion process, then
It is secondary that X between first golden finger interface D10 and the second golden finger interface D20 is obtained to offset distance by optical image unit 3,
It is denoted as x2, obtains the motion-scaling factor P21 of this motion process, is expressed as P21={ x2-x1 }/N2.It is iteratively repeated above-mentioned mistake
Journey, obtain each motion process motion-scaling factor P21, P22 ..., P2n, calculate P21 to P2n average value (be expressed as
The corresponding linear motion distance of unit motion step-length), to obtain calibrated moving step sizes of the X to movement mechanism 21.Together
Reason, can be obtained the calibrated moving step sizes of Y-direction motion 22, is not discussed here.
Step S113, by the calibrated moving step sizes write control unit 4 of each movement mechanism, i.e., by calibrated fortune
Dynamic step-length, which is stored in control unit 4, to be realized and calls at any time.
Step S121, the elevating mechanism 12 that control unit 4 controls in product aligning unit 1 are repeatedly moved back and forth.
Step S122 obtains the product D1 to be measured in motion process each time of elevating mechanism 12 by optical image unit 3
The first golden finger interface D10 and D2 pinboard the second golden finger interface D20 between relative position deviation, the relative position
Deviation includes horizontal X to position deviation, horizontal Y-direction position deviation and horizontally rotates position deviation.
Horizontal X to position deviation, horizontal Y-direction position deviation and is horizontally rotated position deviation and is respectively written by step S123
Control unit 4, to carry out motion compensation to movement mechanism 21, Y-direction motion 22 and rotational motion mechanism 23 to X respectively.
It should be noted that in the present embodiment, step S100 is only completed once before test, without to each
Test all operated, it is such the purpose is to reduce it is unnecessary calibration and correction operating process, improve testing efficiency.
Obtaining step: step S200 obtains the first golden finger interface D10 in product D1 to be measured by optical image unit 3
With the location drawing picture of the second golden finger interface D20 in pinboard D2.
In one embodiment, control unit 4 controls corresponding industrial camera in optical image unit 3 and takes pictures, due to
Industrial camera face product D1 to be measured and pinboard D2 in vertical direction includes the first gold medal hand in captured location drawing picture
Refer to that the relative position of interface D10 and the second golden finger interface D20 on an x-y plane can be obtained by existing recognizer
The specific value of relative position, it will not be described here.
Step S300, dock step: controlled respectively according to location drawing picture product aligning unit 1 and switching bit cell 2 into
Row movement, so that the first golden finger interface D10 and the second golden finger interface D20 are docked.
In one embodiment, see that Figure 12, step S300 may include step S310-S360, be respectively described below.
Scaling step: step S310 obtains the first golden finger interface D10 and the switching of product D1 to be measured according to location drawing picture
Opposite offset distance between the second golden finger interface D20 of plate D2 will be converted to horizontal X to offset step with respect to offset distance
Several, horizontal Y-direction offset step number and horizontally rotate offset step number.
Theta alignment step: step S320 rotates rotational motion mechanism 21 according to offset step number is horizontally rotated
Motion control, so that the second golden finger interface D20 of pinboard D2 is by theta alignment in the first golden finger of product D1 to be measured
Interface D10.
In one embodiment, in scaling step, will be converted to respect to offset distance horizontal X to offset step number,
Horizontal Y-direction offset step number and horizontally rotate offset step number, may particularly include:
(1) basis obtains horizontal X to offset distance, horizontal Y-direction offset distance relative to offset distance and horizontally rotates offset
Distance.
(2) pass through horizontal X obtained in motion compensation step S120 to position deviation, horizontal Y-direction position deviation and level
Turned position deviation to offset distance, horizontal Y-direction offset distance and horizontally rotates offset distance and carries out movement benefit to horizontal X respectively
It repays.For example, horizontal X, which subtracts horizontal X to offset distance, is achieved that motion compensation to position deviation.
(3) according to the horizontal X after motion compensation to offset distance and X to the calibrated moving step sizes meter of movement mechanism 21
Calculation obtains X to the horizontal X of movement mechanism 21 to offset step number;According to the horizontal Y-direction offset distance and Y-direction fortune after motion compensation
The horizontal Y-direction offset step number of Y-direction motion 22 is calculated in the calibrated moving step sizes of motivation structure 22;It is mended according to movement
After repaying horizontally rotate offset distance and rotational motion mechanism is calculated in the calibrated moving step sizes of rotational motion mechanism 23
23 horizontally rotate offset step number.
Further, theta alignment step S320 can also include: to reacquire pinboard D2 by optical image unit 3
The second golden finger interface D20 and product D1 to be measured the first golden finger interface D10 location drawing picture, judge reacquire position
It sets the angular deviation in image between the second golden finger interface D20 and the first golden finger interface D10 and is less than preset first value
When (such as 0.05 °) or theta alignment number reach preset maximum times (such as 3 times), then the theta alignment step is exited.
Step S330, X are to adjusting to a line step: carrying out X-direction to movement mechanism 21 to X to offset step number according to X
Linear motion control, so that the second golden finger interface D20 of pinboard D2 is by X-direction in alignment with the first gold medal of product D1 to be measured
Finger interface D10.
Further, X can also include: to reacquire to transfer by optical image unit 3 to adjusting to a line step S330
The location drawing picture of the first golden finger interface D10 of the second golden finger interface D20 and product D1 to be measured of plate D2, judgement obtain again
The range deviation in X-direction in the location drawing picture taken between the second golden finger interface D20 and the first golden finger interface D10 is less than
When preset second value (such as 0.01mm) or X reach preset maximum times (such as 3 times) to adjusting to a line number, then X is exited
To adjusting to a line step.
Y-direction adjusting to a line step: step S340 carries out Y-direction to Y-direction motion 22 according to Y-direction offset step number
Linear motion control, so that the second golden finger interface D20 of pinboard D2 is by Y-direction in alignment with the first gold medal of product D1 to be measured
Finger interface D10.
Further, Y-direction adjusting to a line step S340 can also include: and reacquire to transfer by optical image unit 3
The location drawing picture of the first golden finger interface D10 of the second golden finger interface D20 and product D1 to be measured of plate D2, judgement obtain again
The range deviation in Y-direction in the location drawing picture taken between the second golden finger interface D20 and the first golden finger interface D10 is less than
When preset third value (such as 0.01mm) or Y-direction adjusting to a line number reach preset maximum times (such as 3 times), then Y is exited
To adjusting to a line step.
Step S350, Z-direction adjusting to a line step: control unit 4 controls the elevating mechanism 12 in product aligning unit 1 and carries out
It vertically moves, until under the arrival of elevating mechanism 12 in place, so that the first golden finger interface D10 and pinboard D2 of product D1 to be measured
The second golden finger interface D20 be in contact.
Step S360, dock compaction step: control unit 4 control sky plate compressing unit 5 in move forward and backward mechanism 52 into
Row moves horizontally, so that pressure head 51 is in vertical direction in alignment with the first golden finger interface D10 of product D1 to be measured;In addition, control
The up-down mechanism 53 that unit 4 processed controls in sky plate compressing unit 5 is vertically moved, so that pressure head 51 and product D1 to be measured
The first golden finger interface D10 be in contact, and compress product D1 to be measured the first golden finger interface D10 and pinboard D2 second
Contact surface between golden finger interface D20.
Testing procedure: step S400 tests product D1 to be measured by pinboard D2.In a real-time example, measurement
Equipment 7 is communicated to connect by pinboard D2 and product D1 to be measured, and measuring device 7 can be according to itself Run Script
Data interaction is carried out to product D1 to be measured, is finally reached the purpose of test.Since test process is the common technology of technical staff
Method, therefore be no longer described in detail here.
In addition, should also include recovering step after step S400, which be can be described as:
(1) control unit 4 controls up-down mechanism 53 and runs in place, then controls and move forward and backward mechanism 52 and run to
Afterwards in place, cancel the impaction state between the first golden finger interface D10 and the second golden finger interface D20;
(2) control unit 4 control elevating mechanism 12 move upwards it is supreme in place, realize the first golden finger interface D10 and the
The separation of two golden finger interface D20.
Hereafter, user can replace on another product to be measured to support plate 11, the test job of Lai Jinhang next time.
It will be understood by those skilled in the art that all or part of function of various methods can pass through in above embodiment
The mode of hardware is realized, can also be realized by way of computer program.When function all or part of in above embodiment
When being realized by way of computer program, which be can be stored in a computer readable storage medium, and storage medium can
To include: read-only memory, random access memory, disk, CD, hard disk etc., it is above-mentioned to realize which is executed by computer
Function.For example, program is stored in the memory of equipment, when executing program in memory by processor, can be realized
State all or part of function.In addition, when function all or part of in above embodiment is realized by way of computer program
When, which also can store in storage mediums such as server, another computer, disk, CD, flash disk or mobile hard disks
In, through downloading or copying and saving into the memory of local device, or version updating is carried out to the system of local device, when logical
When crossing the program in processor execution memory, all or part of function in above embodiment can be realized.
Use above specific case is illustrated the present invention, is merely used to help understand the present invention, not to limit
The system present invention.For those skilled in the art, according to the thought of the present invention, can also make several simple
It deduces, deform or replaces.
Claims (10)
1. a kind of docking test device of flexible circuit board characterized by comprising
Product aligning unit (1), for placing product to be measured and the adjustment product to be measured to preset position, the production to be measured
Product include the first golden finger interface;
It transfers bit cell (2), including at least one pinboard, the pinboard include and the first golden finger interface phase
The second golden finger interface matched, the switching bit cell is used to adjust the position of the pinboard, so that second gold medal
Finger interface corresponds to first golden finger interface, and first golden finger interface and second golden finger interface are soft
Property circuit board;
Optical image unit (3), including at least one image collecting device, for obtaining first golden finger interface and described
The location drawing picture of second golden finger interface;
Control unit (4) is connect with the product aligning unit, the switching bit cell and the optical image unit, is used
In the motion state for controlling the product aligning unit and the switching bit cell respectively by the location drawing picture, so that
First golden finger interface and second golden finger interface are docked.
2. docking test device as described in claim 1, which is characterized in that the product aligning unit includes:
Support plate (11), the upper surface of the support plate are equipped with the platform for placing the product to be measured;
Elevating mechanism (12), the elevating mechanism are connect with the lower surface of the support plate, for the control in described control unit
The support plate is vertically moved up or down under effect.
3. docking test device as claimed in claim 2, which is characterized in that
The platform periphery of the support plate be equipped with multiple limiting devices (112), each limiting device for cooperate to it is described to
It surveys product and carries out position restriction;
The lower surface of the support plate is equipped with multiple elastic guide posts (113), and the elastic guide post is pre- for recoiling to the support plate
If it is upper in place;
The platform of the support plate is equipped with multiple suction holes, and the suction hole is connect with a vacuum suction device, and being used for will be described
Product to be measured is adsorbed on the platform of the support plate.
4. docking test device as described in claim 1, which is characterized in that the switching bit cell includes that at least one is flat
Face telecontrol equipment, each plane motion device include:
For X to movement mechanism (21), including the first slide unit, the X is right under the control action of described control unit to movement mechanism
First slide unit carries out the linear movement on horizontal X direction;
Y-direction motion (22), including the second slide unit, the Y-direction motion are fixed on first slide unit, and described second
For slide unit for the pinboard to be arranged, the Y-direction motion is sliding to described second under the control action of described control unit
Platform carries out the linear movement in horizontal Y-direction;
The X of rotational motion mechanism (23), including supporting plate, each plane motion device is each attached to the support to movement mechanism
On plate, the rotational motion mechanism horizontally rotates to the supporting plate under the control action of described control unit.
5. docking test device as described in claim 1, which is characterized in that each Image Acquisition of the optical image unit
Device includes concatenated industrial camera (31), telecentric lens (32);Each described image acquisition device further include:
Light source (33), including coaxial light source (331) and annular light source (332), the coaxial light source and the annular light source are successively
The capture mouth of the telecentric lens is set, for generating axis optical illumination and optical ring illumination respectively;
Micro-adjusting mechanism (35), the micro-adjusting mechanism are connect with the industrial camera, for adjusting the industrial camera and being connected
The capture height of the telecentric lens, the light source that connect.
6. docking test device as described in claim 1, which is characterized in that it further include sky plate compressing unit 5, the sky plate pressure
Tight unit includes:
Pressure head (51), for first golden finger interface and second golden finger interface docking complete when, to it is described to
It surveys product and carries out elastic pressing, to compress the contact surface of first golden finger interface and second golden finger interface;
Move forward and backward mechanism (52), connect with the pressure head, under the control action of described control unit to the pressure head
It is horizontally moved;
Up-down mechanism (53), connect with mechanism is moved forward and backward, under the control action of described control unit to described
The pressure head for moving forward and backward mechanism and being connected is vertically moved.
7. docking test device as claimed in claim 6, which is characterized in that the pressure head is connected with pressure sensor (54),
The pressure sensor and described control unit communicate to connect, for detecting to the pressure being subject on the pressure head.
8. such as the described in any item docking test devices of claim 6-7, which is characterized in that further include rack (6), the rack
Include:
Testboard (61) is fixedly connected with the elevating mechanism of the product aligning unit;
Pedestal (62), is set to the lower section of the testboard, is fixedly connected with the rotational motion mechanism of the switching bit cell;
Footstock (63), is set to the top of the testboard, is fixedly connected with the micro-adjusting mechanism of the optical image unit;
Side wall (64), is set to the side of the testboard, is fixedly connected with the up-down mechanism of the sky plate compressing unit.
9. docking test device as claimed in claim 8, which is characterized in that further include product measuring device (7), the product
Measuring device is arranged on the side wall of the rack, communicates to connect with the pinboard, for passing through the pinboard to described
Product to be measured is tested.
10. docking test device as claimed in claim 9, which is characterized in that further include cabinet (8), the rack is arranged
Outside, for being protected to the equipment in the rack and the rack;
The surface of the cabinet is equipped with the window (81) for showing the testboard of the rack, and user is by the window in the survey
The product to be measured is picked and placed in test stand;
Described control unit includes operation panel (41), and the operation panel is set to the surface of the cabinet, and user passes through described
Operation panel monitors the docking test process of the product to be measured.
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Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109655469A (en) * | 2018-12-27 | 2019-04-19 | 深圳市燕麦科技股份有限公司 | A kind of the docking test device and its docking test method of flexible circuit board |
CN110567988A (en) * | 2019-10-16 | 2019-12-13 | 东莞市科纯电子有限公司 | Method and device for visually detecting quality of circuit board |
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CN109655469A (en) * | 2018-12-27 | 2019-04-19 | 深圳市燕麦科技股份有限公司 | A kind of the docking test device and its docking test method of flexible circuit board |
CN110567988A (en) * | 2019-10-16 | 2019-12-13 | 东莞市科纯电子有限公司 | Method and device for visually detecting quality of circuit board |
CN111366839A (en) * | 2020-03-28 | 2020-07-03 | 深圳中科系统集成技术有限公司 | Probe adapter plate for wafer test and manufacturing method thereof |
CN111426943A (en) * | 2020-05-06 | 2020-07-17 | 杭州长川科技股份有限公司 | TFT product testing device |
CN112578265A (en) * | 2020-11-25 | 2021-03-30 | 苏州市高威电子有限公司 | Relay test fixture |
CN112577973A (en) * | 2020-12-16 | 2021-03-30 | 深圳市燕麦科技股份有限公司 | Flexible circuit board detection device |
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