CN209399925U - A kind of axial workpiece high-precision full-automatic measuring device - Google Patents
A kind of axial workpiece high-precision full-automatic measuring device Download PDFInfo
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- CN209399925U CN209399925U CN201920165581.2U CN201920165581U CN209399925U CN 209399925 U CN209399925 U CN 209399925U CN 201920165581 U CN201920165581 U CN 201920165581U CN 209399925 U CN209399925 U CN 209399925U
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Abstract
The utility model provides a kind of axial workpiece high-precision full-automatic measuring device, including workbench, PLC controller and the industrial personal computer for being built-in with vision system, the PLC controller connects the industrial personal computer, detection robot, transfer robot and the detection zone between detection robot and transfer robot in scope of activities are provided on the workbench, a test fixing seat is provided in the detection zone, vision-based detection mechanism carries out radial detection to the axial workpiece on clamping device material grasping to test fixing seat.Meanwhile the axial information of third camera acquisition part.The entire detection process of the equipment is realized automatically, very high by vision-based detection precision, it is ensured that the quality for the product that dispatches from the factory.
Description
Technical field
The utility model relates to axial workpiece detection technique fields more particularly to a kind of axial workpiece high-precision full-automatic to survey
Measure equipment.
Background technique
With the arrival of global industry 4.0, industrial automation production is following development trend, machine substitute human labor, intelligence system
Make be the certainty that each factory moves towards industrial development road.Shaft element is the important set of many engineering goods or electronic product
At component, carrying out stringent monitoring to parameters such as its diameter, circularity and concentricities is necessary.But in the prior art,
General to carry out artificial extraction detection, working efficiency is low and measuring accuracy is not high enough, or is tested using fixed test equipment,
Inflexible, the working efficiency of detection is lower.Meanwhile the detection of the prior art is also more single, it is difficult to guarantee the matter of factory product
Amount.
Summary of the invention
The utility model provides a kind of axial workpiece high-precision full-automatic measuring device, the spy with full-automatic high precision
Point, the axial workpiece product to provide qualified provide guarantee.
In order to solve the above-mentioned technical problem, technical solution adopted in the utility model are as follows:
A kind of axial workpiece high-precision full-automatic measuring device, including workbench, PLC controller and it is built-in with vision system
Industrial personal computer, the PLC controller connects the industrial personal computer, detection robot, transfer robot is provided on the workbench
And the detection zone between detection robot and transfer robot in scope of activities；The detection robot least significant end setting
There is vision-based detection mechanism, the least significant end of the transfer robot is provided with a link block, and described link block one end is provided with clamping
Mechanism, the other end are provided with visual identity mechanism；The PLC controller is separately connected detection robot and transfer robot, institute
It states industrial personal computer and is separately connected the vision-based detection mechanism and visual identity mechanism；A test is provided in the detection zone to fix
Seat, vision-based detection mechanism carry out radial detection to the axial workpiece on clamping device material grasping to test fixing seat.
Further, the vision-based detection mechanism includes detection fixed plate, and the detection dead plate upper end is provided with first
Camera and first camera lens adaptable with it, the detection fixed plate lower end are provided with first light source, first camera, the first mirror
Head and the central axis of first light source are on the same line；The visual identity mechanism includes identification fixed block, and the identification is solid
The upper end for determining block is provided with second camera and second camera lens adaptable with it, and lower end is provided with second light source.Entire view
Feel that testing agency is assembled in detection robot, freedom and flexibility and is not take up space, is provided for the swing and rotation of axis products
Enough spaces, will not generate axis products in the prior art and be difficult to mobile situation.Entire visual identity mechanism group simultaneously
On transfer robot, initial position is required to limit too dead, to freely place the side of providing for product
Just.
Further, the first camera uses industrial camera Gige camera, and first camera lens is doubly telecentric camera lens,
The first light source is LED light source；The second camera uses industrial camera Gige camera, and second camera lens uses Ricoh
F16, the second light source are LED light source.By optimizing and using the higher product brand of quality, precision mentions the equipment significantly
It rises.
Further, turnover mechanism, the turnover mechanism packet are provided between the clamping device and visual identity mechanism
The parallelly opening-and-closing type cylinder being fixed on the link block is included, the parallelly opening-and-closing type cylinder both ends are provided with clamp arm, two clamp arm
Bottom is relatively set with an overturning grip block, and when needing to overturn axial workpiece, two overturning grip blocks in advance carry out it
Clamping, the 180 degree rotation that transfer robot is adapted to.Axial workpiece both ends, which may be implemented, in the device structure can be carried out surveying
Examination, the more accurate quality for having ensured product.
Further, the clamping device includes the clamping jaw cylinder being fixed on link block, and the clamping jaw cylinder-driven connects
It is connected to the cleft hand for clamping axial workpiece, the PLC controller connects the clamping jaw cylinder.
Further, the front and rear sides for fixing seat being tested described in face are respectively arranged with axially measured bracket and area source,
It is provided with third camera on the axially measured bracket and the third camera lens adaptable with it, the industrial personal computer are separately connected institute
State area source and third camera.The structure is realized to the axially measured of axial workpiece, and adopting for axis products parameters is met
Collection realizes effective monitoring.
Further, the third camera is thousand cameras of side, and the third camera lens is thousand camera lenses of side, and the area source is
Thousand area sources of side.
It further, further include touch display, touch screen and for monitoring safe laser scanner, the industrial personal computer
It is separately connected the touch display, touch screen and laser scanner.Laser scanner can effectively assist the work around monitoring
Make environment, ensure that safety operation.
It preferably, further include the communication module being connect with external MES system, the communication module connects the industrial personal computer.
Preferably, the workbench side close to the transfer robot is provided with truck, the truck includes setting side by side
The supplied materials set truck to be measured, NG truck and qualified truck.
The utility model provides a kind of axial workpiece high-precision full-automatic measuring device, which passes through transfer robot
Clamping device material grasping is sent to test fixing seat, is detected the vision-based detection mechanism in robot and is acquired image detection analysis,
Entire detection process is realized automatically, very high by vision-based detection precision, it is ensured that the quality for the product that dispatches from the factory.
Detailed description of the invention
Fig. 1 is a kind of structural schematic diagram of axial workpiece high-precision full-automatic measuring device of the utility model；
Fig. 2 is the structural schematic diagram in Fig. 1 at A；
Fig. 3 is the partial structural diagram of Fig. 1；
Fig. 4 is the structural schematic diagram in Fig. 1 at B；
Specific embodiment
With reference to the accompanying drawing, the embodiments of the present invention is specifically illustrated, attached drawing is only for reference and illustrates use, not structure
The limitation of pairs of the utility model patent protection scope.
As shown in Figures 1 to 4, a kind of axial workpiece high-precision full-automatic measuring device, including workbench 1, PLC controller and
It is built-in with the industrial personal computer of vision system, the PLC controller connects the industrial personal computer, is provided with detection machine on the workbench 1
Device people 2, transfer robot 3 and the detection zone 101 between detection robot 2 and transfer robot 3 in scope of activities；Institute
It states detection 2 least significant end of robot and is provided with vision-based detection mechanism 4, the least significant end of the transfer robot 3 is provided with a link block
5, described 5 one end of link block is provided with clamping device 6, and the other end is provided with visual identity mechanism 7；The PLC controller difference
Connecting detection robot 2 and transfer robot 3, the industrial personal computer are separately connected the vision-based detection mechanism 4 and visual identity machine
Structure 7；A test fixing seat 8 is provided in the detection zone, vision-based detection mechanism 4 is to 6 material grasping of clamping device to test fixing seat 8
On axial workpiece carry out radial detection (detecting to radial parameter, diameter, circularity, interior angle etc.).Specifically, carrying implement
Device people and detection robot all select the product of ABB brand, and model is respectively: the detection artificial IRB1410 of machine, transfer robot
For IRB1600.Magnificent I7-2600 is ground in industrial personal computer selection, and PLC controller selects Siemens 1513-2PN.Vision system uses the U.S.
VisionScape。
As further improvement of this embodiment, the vision-based detection mechanism 4 includes detection fixed plate 41, and the detection is solid
41 upper end of fixed board is provided with first camera 42 and first camera lens 43 adaptable with it, 41 lower end of the detection fixed plate setting
There is first light source 44, the central axis of first camera 42, the first camera lens 43 and first light source 44 is on the same line；The vision
Identification mechanism 7 includes identification fixed block 71, and the upper end of the identification fixed block 71 is provided with second camera and is adapted with it
The second camera lens (not shown), lower end is provided with second light source (72).Specifically, first camera lens 43 is doubly telecentric
Camera lens (brand RICOH Ricoh), first camera 42 are industrial camera Gige:MicroScan visionscape 2448x2050
CCD Mono；Second camera lens is Ricoh F16, and second camera is industrial camera Gige:MicroScan visionscape
1392x1040pixels CCD.First light source 44 and second light source 72 are all LED light source.
After second camera collects axial workpiece placement position information, part is carried to test fixing seat by transfer robot
On, second camera acquisition testing diameter of part information, interior angle information.
Often two-end structure is different for axial workpiece, has different structures up and down, so needing to its another client information
It is acquired detection.As further improvement of this embodiment, it is provided between the clamping device 6 and visual identity mechanism 7
Turnover mechanism 9, the turnover mechanism 9 include the parallelly opening-and-closing type cylinder 91 being fixed on the link block, the parallelly opening-and-closing
91 both ends of type cylinder are provided with clamp arm 92, and two clamp arm bottoms are relatively set with an overturning grip block 93, need to axial workpiece into
When row overturning, two overturning grip blocks in advance clamp it, the 180 degree rotation that transfer robot is adapted to.
As further improvement of this embodiment, the clamping device 6 includes the clamping jaw cylinder being fixed on link block 5
61, the clamping jaw cylinder 61 is sequentially connected with the cleft hand 62 for clamping axial workpiece, and the PLC controller connects the clamping jaw
Cylinder 61.
As further improvement of this embodiment, the front and rear sides that fixing seat 8 is tested described in face are respectively arranged with axial direction
Bracket 10 and area source 13 are measured, is provided with third camera 11 and the third adaptable with it on the axially measured bracket 10
Camera lens 12, the industrial personal computer are separately connected the area source 13 and third camera 11.Specifically, third camera is industrial camera
Gige:MicroScan visionscape 1624x1236 pixels CCD Mono, or be thousand cameras of side；Third camera lens is
F25 (Ricoh), or be thousand camera lenses of side, the area source is thousand area sources of side, is similarly LED light source.
It further include touch display 21, touch screen 22 and safe for monitoring as further improvement of this embodiment
Laser scanner 23, the industrial personal computer are separately connected the touch display 21, touch screen 22 and laser scanner 23.Specifically
Ground, touch screen select Siemens TP1900, and touch display selects Dell S2240T, and laser scanner selects SICK (Germany)
S300.Detection process can show that touch screen can input robot and all kinds of parameters in display.The present embodiment
In, the first robot side of workbench is arranged in laser scanner, is additionally provided with control cabinet in workbench side, touches display
The upper surface of control cabinet is arranged in device and touch screen.PLC controller and industrial personal computer are set to the inside of control cabinet.
It further include the communication module being connect with external MES system, the communication mould as further improvement of this embodiment
Block connects the industrial personal computer.In the production process of axial workpiece product, after processing is completed, each product information typing is extremely
In MES system, and patch code carried out to each axis, vision-based detection mechanism identifies on axis after bar code information, then with the parameter after detection
It is compared, judges whether qualification, and carry out classification blanking.When beginning, places testing product and then need joint strip code side upward.
As further improvement of this embodiment, 1 side of workbench close to the transfer robot 3 is provided with truck
14, the truck 14 includes supplied materials truck 141 to be measured arranged side by side, NG truck 142 and qualified truck 143.Truck is detachable
It is arranged in workbench side, to replace different testing product needs.Charging tray is both provided at the top of each truck.Product inspection
It is placed in different charging trays as requested after survey.
Above disclosed is only the preferred embodiment of the utility model, and the right of the utility model cannot be limited with this
Protection scope, therefore equivalent variations made according to the patent scope of the utility model still belong to the model that the utility model is covered
It encloses.
Claims (10)
1. a kind of axial workpiece high-precision full-automatic measuring device including workbench, PLC controller and is built-in with vision system
Industrial personal computer, the PLC controller connect the industrial personal computer, it is characterised in that: are provided with detection robot on the workbench, remove
Transport robot and the detection zone between detection robot and transfer robot in scope of activities；The detection robot is most
End is provided with vision-based detection mechanism, and the least significant end of the transfer robot is provided with a link block, and described link block one end is set
It is equipped with clamping device, the other end is provided with visual identity mechanism；The PLC controller is separately connected detection robot and carrying implement
Device people, the industrial personal computer are separately connected the vision-based detection mechanism and visual identity mechanism；A survey is provided in the detection zone
Fixing seat is tried, vision-based detection mechanism carries out radial detection to the axial workpiece on clamping device material grasping to test fixing seat.
2. a kind of axial workpiece high-precision full-automatic measuring device according to claim 1, it is characterised in that: the vision
Testing agency includes detection fixed plate, and the detection dead plate upper end is provided with first camera and first mirror adaptable with it
Head, the detection fixed plate lower end are provided with first light source, and the central axis of first camera, the first camera lens and first light source is same
On one straight line；The visual identity mechanism include identification fixed block, it is described identification fixed block upper end be provided with second camera with
And second camera lens adaptable with it, lower end is provided with second light source.
3. a kind of axial workpiece high-precision full-automatic measuring device according to claim 2, it is characterised in that: described first
Camera uses industrial camera Gige camera, and first camera lens is doubly telecentric camera lens, and the first light source is LED light source；It is described
Second camera uses industrial camera Gige camera, and second camera lens uses Ricoh F16, and the second light source is LED light source.
4. a kind of axial workpiece high-precision full-automatic measuring device according to claim 1, it is characterised in that: the clamping
Be provided with turnover mechanism between mechanism and visual identity mechanism, the turnover mechanism include be fixed on it is parallel on the link block
Open and close type cylinder, the parallelly opening-and-closing type cylinder both ends are provided with clamp arm, and two clamp arm bottoms are relatively set with an overturning grip block,
When needing to overturn axial workpiece, two overturning grip blocks it is clamped in advance, transfer robot adapted to 180
Degree overturning.
5. a kind of axial workpiece high-precision full-automatic measuring device according to claim 1 or 4, it is characterised in that: described
Clamping device includes the clamping jaw cylinder being fixed on link block, and the clamping jaw cylinder-driven is connected with for clamping axial workpiece
Cleft hand, the PLC controller connect the clamping jaw cylinder.
6. a kind of axial workpiece high-precision full-automatic measuring device according to claim 1, it is characterised in that: described in face
The front and rear sides of test fixing seat are respectively arranged with axially measured bracket and area source, and the is provided on the axially measured bracket
Three cameras and the third camera lens adaptable with it, the industrial personal computer are separately connected the area source and third camera.
7. a kind of axial workpiece high-precision full-automatic measuring device according to claim 6, it is characterised in that: the third
Camera is thousand cameras of side, and the third camera lens is thousand camera lenses of side, and the area source is thousand area sources of side.
8. a kind of axial workpiece high-precision full-automatic measuring device according to claim 1, it is characterised in that: further include touching
It touches display, touch screen and for monitoring safe laser scanner, the industrial personal computer is separately connected the touch display, touching
Touch screen and laser scanner.
9. a kind of axial workpiece high-precision full-automatic measuring device according to claim 1, it is characterised in that: further include with
The communication module of external MES system connection, the communication module connect the industrial personal computer.
10. a kind of axial workpiece high-precision full-automatic measuring device according to claim 1, it is characterised in that: close
The workbench side of the transfer robot is provided with truck, and the truck includes supplied materials arranged side by side truck to be measured, NG material
Vehicle and qualified truck.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920165581.2U CN209399925U (en) | 2019-01-30 | 2019-01-30 | A kind of axial workpiece high-precision full-automatic measuring device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920165581.2U CN209399925U (en) | 2019-01-30 | 2019-01-30 | A kind of axial workpiece high-precision full-automatic measuring device |
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| CN209399925U true CN209399925U (en) | 2019-09-17 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109682302A (en) * | 2019-01-30 | 2019-04-26 | 广东斯玛特自动化科技有限公司 | A kind of axial workpiece high-precision full-automatic measuring device |
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- 2019-01-30 CN CN201920165581.2U patent/CN209399925U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109682302A (en) * | 2019-01-30 | 2019-04-26 | 广东斯玛特自动化科技有限公司 | A kind of axial workpiece high-precision full-automatic measuring device |
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