CN209394029U - Small-sized aluminium alloy extrusions process equipment - Google Patents
Small-sized aluminium alloy extrusions process equipment Download PDFInfo
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- CN209394029U CN209394029U CN201822150703.9U CN201822150703U CN209394029U CN 209394029 U CN209394029 U CN 209394029U CN 201822150703 U CN201822150703 U CN 201822150703U CN 209394029 U CN209394029 U CN 209394029U
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- aluminium alloy
- rack
- main shaft
- alloy extrusions
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Abstract
The utility model discloses a kind of small-sized aluminium alloy extrusions process equipments, it includes rack, main shaft, the mobile drive system of driving spindle, the fixture being mounted on rack level station table top, rack-mounted cooling system, control cabinet.Rack is welded by zinc-plated square steel, and 1.8 meters -2 meters of gantry operation director, width is 0.25-0.5 meters；The drill bit for aperture or the milling cutter for fluting are installed in the bottom end of main shaft；The main shaft can be moved under the action of drive system on station along X, Y, Z axis direction；At least two width are provided on rack level station table top for the fixed fixture for being processed aluminium alloy extrusions.The utility model is mainly used for the aluminium alloy extrusions to length less than or equal to 1.8 meters and carries out secondary operation.The advantages of the utility model: structure is simple, simple to operate, and manufacturing cost is low, and maintenance cost is low, and processing efficiency, precision are high.
Description
Technical field
The utility model relates to a kind of equipment for processing small-sized aluminium alloy extrusions, belong to processing mechanical apparatus technical field.
Background technique
The fields such as construction, interior decoration in house, aluminium alloy extrusions are the materials being commonly used.In use, it needs
It to be slotted according to in-site installation, design requirement to it, the secondary operation of aperture, to install.Currently, being less than for length
Small-sized aluminium alloy extrusions equal to 1.8 meters, there are mainly two types of the methods of live secondary operation: a kind of, manually imitative type Milling Machining, is imitated
Rate is low, takes a lot of work laborious, and low precision.Another kind is processed using existing large-scale three axis machining equipment.Due to existing three
Axis machining apparatus cost is high, is mainly used for the aluminium alloy extrusions that processing length is greater than 3 meters, processes shorter small-sized aluminium alloy extrusions
(such as length is less than or equal to 1.8 meters of profile) occupies equipment, makes equipment " the big small use of wealth "；In addition, due to three axis machining equipment
Powerful in function, structure is complicated, and professional is needed to operate, and processing cost is high.
Utility model content
In view of the foregoing, the purpose of the utility model is to provide a kind of equipment for processing small-sized aluminium alloy extrusions,
The small-sized aluminium alloy extrusions process equipment structure is simple, and low cost is high in machining efficiency, can quickly, accurately to small-sized aluminium alloy
Profile carries out secondary operation.
To achieve the above object, the utility model uses a kind of following technical scheme: small-sized aluminium alloy extrusions process equipment,
It is characterized by: it includes rack, main shaft, the mobile drive system of driving spindle is mounted on rack level station table top
Fixture, drive fixture movement air pump, control cabinet；
The rack is welded by zinc-plated square steel；The rack include a station, 1.8 meters -2 meters of operation director,
It is 0.25-0.5 meters wide；
The mountable drill bit in the bottom end of the main shaft or milling cutter, the main shaft is under the action of the drive system in the behaviour
The top for making platform is moved along X, Y, Z axis, the secondary operation such as slotted, drilled to aluminium alloy extrusions；
The drive system is mounted on the rack, it includes a high-speed rotary motor, the driving main shaft along X, Y, Z axis shifting
Dynamic three stepper motors, horizontally disposed gear and rack gear, the first screw rod being arranged along the y axis and it is arranged along Z-direction
The second screw rod；The output shaft of the high-speed rotary motor is connected with the main shaft, drives the drilling bit high-speed of the spindle nose
Rotation；The main shaft is longitudinally mounted on a platform；Three stepper motors pass through horizontally disposed gear and rack gear, along Y
The first screw rod and be fixed with the platform of the main shaft along X, Y, Z along the second screw rod driving of Z-direction setting that axis direction is arranged
Axis direction is mobile, and then the milling cutter of the spindle nose is driven to move along X, Y, Z axis direction；
At least two width are provided on the gantry operation platform for the fixed fixture for being processed aluminium alloy extrusions；Institute
Fixture is stated to be connected by pipeline with the air pump.
In the preferred embodiment of the utility model, two horizontal guide rails are equipped in the rack, on the horizontal guide rail
If there are two sliding blocks, the first platform is equipped with above sliding block, the output shaft of First stepper motor passes through horizontally disposed gear
First platform moves along the x axis with rack drives；
It is equipped with the guide rail of two Y directions on first platform, sliding block is equipped on guide rail, the is equipped on sliding block
Two platforms are equipped with first screw rod being arranged along the y axis, the output shaft of second stepper motor in the lower section of the second platform
By belt pulley, synchronous belt, the first screw rod for being arranged drives second platform to move along the y axis along the y axis；
Two guide rails along Z-direction setting are equipped in the end of second platform, sliding block is equipped on guide rail,
It is equipped with third platform on sliding block, is equipped with second screw rod along Z-direction setting, third platform in the lower section of the third platform
The output shaft of stepper motor drives the third platform edge by belt pulley, synchronous belt, second screw rod along Z-direction setting
Z-direction is mobile, and the main shaft is secured on the third platform.
In the preferred embodiment of the utility model, the fixture is Pneumatic glue fixture head.
In the preferred embodiment of the utility model, the maximum speed of the main shaft is 12000r/min, largest motion speed
Degree is 9000mm/min, Minimum sliding distance 0.001mm, machining accuracy 0.5mm.
In the preferred embodiment of the utility model, which further includes a cooling system,
The cooling system cools down the drill bit or milling cutter of the main shaft bottom end；The cooling system can be water-cooling system, can also
To be oil cooled system system.
In the preferred embodiment of the utility model, it is provided in the control cabinet for controlling the high-speed rotary motor
With the controller of the stepper motor, which is the micro- numerical control of Duo Pukang of Beijing Duo Pukang Autotek S. r. l.
TC55 controller；
It is additionally provided with power switch in the control cabinet, the starting that the fixture, air pump, cooling system act is controlled and opens
It closes, relay.
Detailed description of the invention
FIG. 1 is a schematic structural view of the utility model；
Fig. 2 is the utility model top view.
Specific embodiment
The structure of the utility model and feature are described in detail with reference to the accompanying drawings and examples.It needs to illustrate
It is that disclosed embodiments can be made with various modifications, therefore, embodiment disclosed in specification should not be considered as to this
The limitation of utility model, and only as the example of embodiment, the purpose is to keep the feature of the utility model apparent.
As shown in Figure 1 and Figure 2, small-sized aluminium alloy extrusions process equipment disclosed by the utility model is driven by rack 1, main shaft 2
The mobile drive system of dynamic main shaft 2, the fixture 3 being mounted on rack level station table top drive fixture the air pump of 3 movements,
It is mounted on the cooling system of gantry operation table top bottom, control cabinet 4 is constituted.
The rack 1 is welded by zinc-plated square steel, and rack 1 includes a station 11.Due to processed aluminium alloy type
Material length is less than or equal to 1.8 meters, therefore, for the manufacturing cost for reducing whole equipment, 1 station of the rack 11 a length of 1.8 meters -2 meters,
Width is 0.25-0.5 meters.
The mountable drill bit in the bottom end of main shaft 2 or milling cutter, main shaft 2 is under the action of drive system on the top edge of station 11
X, Y, Z axis movement, the secondary operation such as slotted, drilled to aluminium alloy extrusions.The drive system is mounted on the rack, it is wrapped
Include a high-speed rotary motor, three stepper motors, gear, rack gear and two screw rods.The output shaft and main shaft 2 of high-speed rotary motor
It is connected, drives 2 high speed rotation of main shaft, and then drive the bit of its end, drill to aluminium alloy extrusions.
In specific embodiment of the utility model, the utility model passes through three stepper motors, gear set, rack gear and two
The milling cutter that the driving of root screw rod is mounted on 2 end of main shaft is moved along X, Y, Z axis.As shown in Fig. 2, the utility model is set in rack 1
There are two horizontal guide rails 12, set on the horizontal guide rail there are two sliding block, the first platform, First stepping electricity are equipped with above sliding block
The output shaft of machine is moved along the x axis by gear, rack drives first platforms.Two Y-axis sides are equipped on the first platform
To guide rail, on guide rail be equipped with sliding block, on sliding block be equipped with the second platform, the lower section of the second platform be equipped with the first screw rod,
The output shaft of second stepper motor drives the second platform to move along the y axis by belt pulley, synchronous belt, the first screw rod.?
The end of second platform is equipped with the guide rail of two Z-directions, and sliding block is equipped on guide rail, and third platform is equipped on sliding block,
The lower section of third platform is equipped with the second screw rod, and the output shaft of third platform stepper motor is driven by belt pulley, synchronous belt, the second screw rod
Dynamic third platform is moved along Z-direction, and main shaft 2 is secured on third platform.
For the aluminium alloy extrusions being processed to be fixed on gantry operation platform 11, as shown, the utility model is in rack
At least two width are provided on 11 table top of levels operation platform for the fixed fixture 3 for being processed aluminium alloy extrusions.In the utility model
In specific embodiment, the fixture 3 is Pneumatic glue fixture head, which is connected by pipeline with an air pump, is started
Air pump makes the aluminium alloy extrusions that fixture is processed with the pressure clamping of 0.6-0.8MPa.This fixation is processed aluminium alloy type
The mode of material not only can steadily clamp aluminium alloy extrusions, the bumps for also avoiding its surface from generating by the clamping of fixture.
During aluminium alloy sections, when especially cutting, drilling, since the drill bit of spindle nose, cutter are high
Speed operating generates amount of heat, therefore, the utility model is provided with cooling system on the rack, to drill bit, the cutter to run at high speed
It is cooled down.The cooling system can be water-cooling system, be also possible to oil cooled system system.
In specific embodiment of the utility model, the utility model uses Beijing Duo Pukang Autotek S. r. l.
Duo Pukang micro- numerical control TC55 controller control driving spindle rotation high-speed motor and drive the cutter of spindle nose mobile
Stepper motor, which is mounted in the control cabinet 4 on the side of rack 1.It is additionally provided with power switch in control cabinet 4, controls
Fixture, air pump, the starting switch of cooling system movement, relay, electric appliance is connected as the basic common sense of those skilled in the art,
So it will not be repeated.
In specific embodiment of the utility model, the motor of the driving spindle rotation is high-speed rotary motor, is driven
Main shaft and the stepper motor parameter of spindle nose cutter movement are as follows:
| Model | Stepping angle ° | The number of phases | Electric current A | Torque N.m | Diameter of axle mm | Dimensions length |
| 86BYG250-98 | 0.9/1.8 | 2 | 3.5 | 6 | 14 | 98 |
In specific embodiment of the utility model, the maximum speed of main shaft is 12000r/min, and maximum movement speed is
9000mm/min, Minimum sliding distance 0.001mm, machining accuracy are high.Following table is stepper motor parameter
The advantages of the utility model: 1, structure is simple, and daily maintenance is convenient, and manufacturing cost is low.2, instead of traditional artificial
Operation, high in machining efficiency, processing precision of products is high, and machining accuracy can reach 0.5mm.3, with existing large-scale three axis machining equipment
Compared to easy to operate, do not need to carry out special training to operator, as long as the worker that can operate machine tool can be operated.
Finally, it should be noted that above-described each embodiment is merely to illustrate the technical solution of the utility model, rather than
It is limited；Although the utility model is described in detail with reference to the foregoing embodiments, those skilled in the art
It is understood that it can still modify to technical solution documented by previous embodiment, or to part of or whole
Technical characteristic is equivalently replaced；And these modifications or substitutions, it does not separate the essence of the corresponding technical solution the utility model
The range of each embodiment technical solution.
Claims (6)
1. a kind of small-sized aluminium alloy extrusions process equipment, it is characterised in that: it includes rack, main shaft, the mobile drive of driving spindle
Dynamic system, the fixture being mounted on rack level station table top drive fixture the air pump of movement, control cabinet；
The rack is welded by zinc-plated square steel；The rack includes a station, 1.8 meters -2 meters of operation director, wide
0.25-0.5 meters；
The mountable drill bit in the bottom end of the main shaft or milling cutter, the main shaft is under the action of the drive system in the station
Top moved along X, Y, Z axis, the secondary operation such as slotted, drilled to aluminium alloy extrusions；
The drive system is mounted on the rack, it includes a high-speed rotary motor, the main shaft is driven to move along X, Y, Z axis
Three stepper motors, horizontally disposed gear and rack gear, the first screw rod being arranged along the y axis and along the of Z-direction setting
Two screw rods；The output shaft of the high-speed rotary motor is connected with the main shaft, drives the drilling bit high-speed rotary of the spindle nose；
The main shaft is longitudinally mounted on a platform；Three stepper motors by horizontally disposed gear and rack gear, along the y axis
The first screw rod for being arranged and the platform of the main shaft is fixed with along X, Y, Z axis direction along the second screw rod driving of Z-direction setting
It is mobile, and then the milling cutter of the spindle nose is driven to move along X, Y, Z axis direction；
At least two width are provided on the gantry operation platform for the fixed fixture for being processed aluminium alloy extrusions；The folder
Tool is connected by pipeline with the air pump.
2. small-sized aluminium alloy extrusions process equipment according to claim 1, it is characterised in that: be equipped with two in the rack
Horizontal guide rail, sets that there are two sliding blocks on the horizontal guide rail, is equipped with the first platform above sliding block, First stepper motor it is defeated
Shaft is moved along the x axis by horizontally disposed gear and rack drives first platforms；
It is equipped with the guide rail of two Y directions on first platform, sliding block is equipped on guide rail, it is flat that second is equipped on sliding block
Platform is equipped with first screw rod being arranged along the y axis in the lower section of the second platform, and the output shaft of second stepper motor passes through
Belt pulley, synchronous belt, the first screw rod being arranged along the y axis drive second platform to move along the y axis；
Two guide rails along Z-direction setting are equipped in the end of second platform, sliding block are equipped on guide rail, in cunning
Block is equipped with third platform, is equipped with second screw rod along Z-direction setting, third platform stepping in the lower section of the third platform
The output shaft of motor drives the third platform along Z axis by belt pulley, synchronous belt, second screw rod along Z-direction setting
Direction is mobile, and the main shaft is secured on the third platform.
3. small-sized aluminium alloy extrusions process equipment according to claim 2, it is characterised in that: the fixture is pneumatic rubber head
Fixture.
4. small-sized aluminium alloy extrusions process equipment according to claim 3, it is characterised in that: the maximum speed of the main shaft
For 12000r/min, maximum movement speed 9000mm/min, Minimum sliding distance 0.001mm, machining accuracy 0.5mm.
5. small-sized aluminium alloy extrusions process equipment according to claim 4, it is characterised in that: the small-sized aluminium alloy extrusions adds
Construction equipment further includes a cooling system, which cools down the drill bit or milling cutter of the main shaft bottom end；
The cooling system can be water-cooling system, be also possible to oil cooled system system.
6. small-sized aluminium alloy extrusions process equipment according to claim 5, it is characterised in that: be provided in the control cabinet
For controlling the controller of the high-speed rotary motor and the stepper motor, which is Beijing Duo Pukang automatic technology
The micro- numerical control TC55 controller of the Duo Pukang of Co., Ltd；
Be additionally provided with power switch in the control cabinet, control the fixture, air pump, cooling system movement start switch, after
Electric appliance.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822150703.9U CN209394029U (en) | 2018-12-20 | 2018-12-20 | Small-sized aluminium alloy extrusions process equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822150703.9U CN209394029U (en) | 2018-12-20 | 2018-12-20 | Small-sized aluminium alloy extrusions process equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209394029U true CN209394029U (en) | 2019-09-17 |
Family
ID=67895440
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201822150703.9U Active CN209394029U (en) | 2018-12-20 | 2018-12-20 | Small-sized aluminium alloy extrusions process equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209394029U (en) |
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2018
- 2018-12-20 CN CN201822150703.9U patent/CN209394029U/en active Active
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