CN209386635U - A kind of single system shell-and-tube water condenser - Google Patents
A kind of single system shell-and-tube water condenser Download PDFInfo
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- CN209386635U CN209386635U CN201822113308.3U CN201822113308U CN209386635U CN 209386635 U CN209386635 U CN 209386635U CN 201822113308 U CN201822113308 U CN 201822113308U CN 209386635 U CN209386635 U CN 209386635U
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Abstract
The utility model discloses a kind of single system shell-and-tube water condensers, including right end cap, condensed water inlet union, condenser assembly, steam port end cap, left end cap, condensing agent gas inlet adapter, condensing agent liquid outlet joint, condensation-water drain connector, frame seat, mounting hole and discharge outlet, the utility model is by setting steam outlet and discharge outlet, so that condenser arranges water outlet side air at runtime, discharge outlet, which is beneficial to prevent to condense in shell when condenser is out of service, there is water phenomenon, when effectively avoiding winter the case where bursting by freezing condenser pipe;By the way that left end cap, right end cap and condenser assembly is arranged, left end cap and right end cap cooperation gasket are connect with condenser assembly, and sealing effect is good, and exchange capability of heat is high;By the way that hairbrush is arranged, the sludge on condenser pipe can be cleared up, ensure that the heat exchange effect of condenser pipe;Steam can simply be condensed by setting steam port end cap and cold plate, cold plate, stay in water in condensation shell, gas is discharged.
Description
Technical field
The utility model relates to condenser technology field, specially a kind of single system shell-and-tube water condenser.
Background technique
Shell and tube condenser be the heat exchanger that a kind of structure is relatively easy, easy to maintenance, heat exchange property is high, single loop,
Double loop, it is designed exclusively for systems such as air-conditioning system, cooling system, heat pump and processing, and chemical industry system is widely used in
The purposes such as cold, dynamics factory, Refrigerating Machinery.
Chinese Patent Application No. is 201721146663.X, and the entitled shell-and-tube water condenser of innovation and creation includes cylinder
Body, cooling tower, delivery pump, condensation board group, drainage interface, gas storage storehouse, steam inlet, condensation water inlet pipe, condensate output transistor,
Valve, cylinder both ends respectively set capping, the bottom of lower end connects the drainage interface being connected to storehouse in cylinder, upper end sets gas storage storehouse, store up
Gas storehouse peripheral hardware steam inlet, cylinder and gas storage storehouse joint face are evenly distributed with several steam diversion holes, the condensation board group setting cylinder
Inside, condensation board group right end connection condensation water inlet pipe, left end connect condensate output transistor, and the other end for condensing water inlet pipe prolongs
The output end for connecting cooling tower behind cylinder outside is stretched, connects cooling tower behind the other end exntension tubs body outside of condensate output transistor
Input terminal, the utility model condense that board group heat transfer area is big, good cooling effect, internal after connecting with external cooling tower
It condenses water energy persistent loop and substantially reduces application cost the medium fast cooling of steam-type at liquid.
But prior art shell-and-tube water condenser, there is also condenser heat exchange range is narrow, it is poor that heat changes effect, cylinder
Scale on inner wall not easy-clear, for a long time using in condensation board group can dust accumulation have sludge, can not also be cleared up, equipment starts
Water outlet side air can not be arranged when operation, and the problem of the intracorporal water of cylinder cannot exclude when equipment is out of service.
Utility model content
(1) the technical issues of solving
In view of the deficiencies of the prior art, the utility model provides a kind of single system shell-and-tube water condenser, solves existing
There is technology shell-and-tube water condenser there is also condenser heat exchange range is narrow, heat changes that effect is poor, and the scale on cylinder inboard wall is not
Easy-clear, for a long time using in condensation board group can dust accumulation have sludge, can not also be cleared up, when equipment starting operation can not be discharged
Water side air, and the problem of when equipment is out of service, the intracorporal water of cylinder be cannot exclude.
(2) technical solution
To achieve the above object, the utility model provides the following technical solutions: a kind of single system shell-and-tube water condenser, packet
Include right end cap, condensed water inlet union, condenser assembly, steam port end cap, left end cap, condensing agent gas inlet adapter, condensation
Agent liquid outlet joint, condensation-water drain connector, frame seat, mounting hole and discharge outlet, the right end cap and condenser assembly
Right end be connected through a screw thread;The condensed water inlet union is welded on the upper right side of condenser assembly, and with condenser group
Part internal run-through;The steam port end cap snaps onto the top of steam outlet;The left end cap and condenser assembly
Left end is connected through a screw thread;The condensing agent gas inlet adapter and condensing agent liquid outlet joint successively welds from top to bottom
In the side of right end cap;The condensation-water drain weld in the bottom of condenser assembly, and with inside condenser assembly
Perforation;The frame seat uses 2, is arranged at the lower section of condenser assembly, and be welded and fixed;The mounting hole uses
It is multiple, it is provided on frame seat;The discharge outlet is provided with the bottom of condenser assembly.
The condenser assembly includes condensing shell, steam outlet, condensation water inlet, cold plate, and condensation-water drain is cold
Solidifying pipe cleaning deskitte, condenser pipe and push rod, the steam outlet and condensation water inlet are provided with the top of condensation shell;Institute
The lower section of steam outlet is arranged in the cold plate stated, and is welded on the top of condensation shell;The condensation-water drain opens up
In the bottom of condensation shell;The condenser pipe cleaning deskitte is socketed on condenser pipe;The condenser pipe setting is in condensation shell
Inside, port and lower port are inlaid in through-hole and lower through-hole respectively thereon;The push rod is along the axial direction side of condensation shell
To the one end for being welded on condenser pipe cleaning deskitte.
The condenser pipe cleaning deskitte includes disk body, hairbrush and tube wall hairbrush, and the disk body is set as discoid, diameter with
Condensation shell internal diameter is consistent, and the quantity illegally occupied by condenser pipe and position carry out opening up multiple through-holes;The hairbrush is using multiple,
It is inlaid in through-hole;The tube wall hairbrush is bonded in the periphery of disk body, pushes condenser pipe cleaning deskitte in condenser pipe by push rod
Reciprocal inside shell to push, tube wall hairbrush can clear up the scale of condensation inner wall of tube shell, since disk body is socketed on condenser pipe,
Hairbrush carries out the heat exchange effect that condenser pipe is effectively guaranteed in cleaning to the sludge on condenser pipe.
The left end cap includes end cap housing, internal screw thread, upper through-hole, lower through-hole and gasket, and the internal screw thread opens up
In the inside of end cap housing;The upper through-hole and lower through-hole are provided in end cap housing;The gasket is inlaid in end
In lid housing.
The material that the condensation shell uses includes 20 steel, plastic cement, 316 stainless steels, titanium alloy or freon side carbon steel
Various material, both ends offer external screw thread;The material that the condenser pipe uses includes TP2, HAL77-2, BFe10-1-
1,316L or industrially pure titanium various material.
(3) beneficial effect
The utility model provides a kind of single system shell-and-tube water condenser.Have it is following the utility model has the advantages that
(1) the utility model is by setting steam outlet and discharge outlet, so that condenser arranges water outlet side sky at runtime
Gas, discharge outlet, which is beneficial to prevent to condense in shell when condenser is out of service, there is water phenomenon, effectively avoids winter
When bursting by freezing condenser pipe the case where.
(2) the utility model passes through setting left end cap, right end cap and condenser assembly, left end cap and right end cap and condenser
Component is connected through a screw thread, and gasket is cooperated to be connected and sealed, high-intensitive sealing structure, increases exchange capability of heat.
(3) the utility model is by setting condenser pipe cleaning deskitte and push rod, since the end cap of condensation shell and both ends passes through
It is threadedly coupled, is readily disassembled, push condenser pipe cleaning deskitte back and forth to push inside condensation shell by push rod, condense water in shell
Dirty easy-clear, since disk body is socketed on condenser pipe, hairbrush carries out cleaning to the sludge on condenser pipe and condensation is effectively guaranteed
The heat exchange effect of pipe.
(4) the utility model is not only protected by setting condenser assembly, the collaborative work of each structure in condenser assembly inside
The sealing effect of condenser assembly heat exchange has been demonstrate,proved, also there is wider adjustable range, heat exchange range reaches 11340Kcal/
h-1134000Kcal/h(4HP-450HP)。
(5) the utility model is set as strainer shape at the top of end cap by setting steam port end cap and cold plate, not only not shadow
The discharge of steam is rung, and can also prevent falling into for foreign from causing condenser assembly there is a phenomenon where blocking generation, is condensed
Plate can simply be condensed steam, stay in water in condensation shell, gas is discharged.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model;
Fig. 2 is the condenser assembly structural schematic diagram of the utility model.
Fig. 3 is the A-A cross-sectional view of the utility model.
Fig. 4 is the left end cap cross-sectional view of the utility model.
Fig. 5 is the condenser pipe cleaning deskitte structural schematic diagram of the utility model.
In figure: 1 right end cap, 2 condensed water inlet unions, 3 condenser assemblies, 31 condensation shells, 32 steam outlets, 33 is cold
Condensate import, 34 cold plates, 35 condensation-water drains, 36 condenser pipe cleaning deskittes, 36a disk body, 36b hairbrush, 36c tube wall hairbrush, 37
Condenser pipe, 38 push rods, 4 steam port end caps, 5 left end caps, 51 end cap housings, 52 internal screw threads, through-hole on 53,54 lower through-holes, 54 is close
Packing, 6 condensing agent gas inlet adapters, 7 condensing agent liquid outlet joints, 8 condensation-water drain connectors, 9 frame seats, 10 installations
Hole, 11 discharge outlet.
Specific embodiment
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model
Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole
Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art are without making creative work
Every other embodiment obtained, fall within the protection scope of the utility model.
Embodiment 1
As shown in Figs. 1-5, the utility model provides a kind of technical solution: a kind of single system shell-and-tube water condenser, including
Right end cap, condensed water inlet union, condenser assembly, steam port end cap, left end cap, condensing agent gas inlet adapter, condensing agent
Liquid outlet joint, condensation-water drain connector, frame seat, mounting hole and discharge outlet, the right end cap and condenser assembly
Right end is connected through a screw thread;The condensed water inlet union is welded on the upper right side of condenser assembly, and and condenser assembly
Internal run-through;The steam port end cap snaps onto the top of steam outlet;A left side for the left end cap and condenser assembly
End is connected through a screw thread;The condensing agent gas inlet adapter and condensing agent liquid outlet joint is successively welded on from top to bottom
The side of right end cap;The condensation-water drain weld in the bottom of condenser assembly, and with passed through inside condenser assembly
It is logical;The frame seat uses 2, is arranged at the lower section of condenser assembly, and be welded and fixed;The mounting hole is using more
It is a, it is provided on frame seat;The discharge outlet is provided with the bottom of condenser assembly.
Embodiment 2
A kind of single system shell-and-tube water condenser, including right end cap, condensed water inlet union, condenser assembly, steam port
End cap, left end cap, condensing agent gas inlet adapter, condensing agent liquid outlet joint, condensation-water drain connector, frame seat, installation
The right end of hole and discharge outlet, the right end cap and condenser assembly is connected through a screw thread;The condensed water inlet union weldering
Connect in the upper right side of condenser assembly, and with condenser assembly internal run-through;The steam port end cap snaps onto steam discharge
The top of mouth;The left end of the left end cap and condenser assembly is connected through a screw thread;The condensing agent gas inlet adapter
Successively it is welded on the side of right end cap from top to bottom with condensing agent liquid outlet joint;The condensation-water drain weld exists
The bottom of condenser assembly, and with condenser assembly internal run-through;The frame seat uses 2, is arranged at condenser group
The lower section of part, and be welded and fixed;The mounting hole is provided on frame seat using multiple;The discharge outlet is provided with
The bottom of condenser assembly.
Preferably, the condenser assembly includes condensation shell, and steam outlet condenses water inlet, cold plate, condensed water
Outlet, condenser pipe cleaning deskitte, condenser pipe and push rod, the steam outlet and condensation water inlet are provided with condensation shell
Top;The lower section of steam outlet is arranged in the cold plate, and is welded on the top of condensation shell;The condensed water goes out
Mouth is provided with the bottom of condensation shell;The condenser pipe cleaning deskitte is socketed on condenser pipe;The condenser pipe is arranged cold
Inside solidifying shell, port and lower port are inlaid in through-hole and lower through-hole respectively thereon;The push rod is along condensation shell
Axial direction is welded on one end of condenser pipe cleaning deskitte.
Embodiment 3
A kind of single system shell-and-tube water condenser, including right end cap, condensed water inlet union, condenser assembly, steam port
End cap, left end cap, condensing agent gas inlet adapter, condensing agent liquid outlet joint, condensation-water drain connector, frame seat, installation
The right end of hole and discharge outlet, the right end cap and condenser assembly is connected through a screw thread;The condensed water inlet union weldering
Connect in the upper right side of condenser assembly, and with condenser assembly internal run-through;The steam port end cap snaps onto steam discharge
The top of mouth;The left end of the left end cap and condenser assembly is connected through a screw thread;The condensing agent gas inlet adapter
Successively it is welded on the side of right end cap from top to bottom with condensing agent liquid outlet joint;The condensation-water drain weld exists
The bottom of condenser assembly, and with condenser assembly internal run-through;The frame seat uses 2, is arranged at condenser group
The lower section of part, and be welded and fixed;The mounting hole is provided on frame seat using multiple;The discharge outlet is provided with
The bottom of condenser assembly.
Preferably, the condenser pipe cleaning deskitte includes disk body, hairbrush and tube wall hairbrush, and the disk body is set as discoid,
Its diameter is consistent with condensation shell internal diameter, and the quantity illegally occupied by condenser pipe and position carry out opening up multiple through-holes;The hairbrush is adopted
With multiple, it is inlaid in through-hole;The tube wall hairbrush is bonded in the periphery of disk body, pushes condenser pipe cleaning deskitte by push rod
It is back and forth pushed inside condensation shell, tube wall hairbrush can clear up the scale of condensation inner wall of tube shell, since disk body is socketed in
On condenser pipe, hairbrush carries out the heat exchange effect that condenser pipe is effectively guaranteed in cleaning to the sludge on condenser pipe.
Embodiment 4
A kind of single system shell-and-tube water condenser, including right end cap, condensed water inlet union, condenser assembly, steam port
End cap, left end cap, condensing agent gas inlet adapter, condensing agent liquid outlet joint, condensation-water drain connector, frame seat, installation
The right end of hole and discharge outlet, the right end cap and condenser assembly is connected through a screw thread;The condensed water inlet union weldering
Connect in the upper right side of condenser assembly, and with condenser assembly internal run-through;The steam port end cap snaps onto steam discharge
The top of mouth;The left end of the left end cap and condenser assembly is connected through a screw thread;The condensing agent gas inlet adapter
Successively it is welded on the side of right end cap from top to bottom with condensing agent liquid outlet joint;The condensation-water drain weld exists
The bottom of condenser assembly, and with condenser assembly internal run-through;The frame seat uses 2, is arranged at condenser group
The lower section of part, and be welded and fixed;The mounting hole is provided on frame seat using multiple;The discharge outlet is provided with
The bottom of condenser assembly.
Preferably, the left end cap includes end cap housing, internal screw thread, upper through-hole, lower through-hole and gasket, the interior spiral shell
Line is provided with the inside of end cap housing;The upper through-hole and lower through-hole are provided in end cap housing;The gasket is embedding
In end cap housing.
Preferably, the material that the condensation shell uses includes 20 steel, plastic cement, 316 stainless steels, titanium alloy or freon
Side carbon steel various material, both ends offer external screw thread;The material that the condenser pipe uses include TP2, HAL77-2,
BFe10-1-1,316L or industrially pure titanium various material.
Embodiment 5
In use, condensing agent gas enters the condensation in condenser assembly 3 by condensing agent gas inlet adapter 6 first
In pipe 37, condensed water by condensation water inlet 33 enter condensation shell 31 in, condensation shell 31 in it is cold in condenser pipe 37
Heat exchange occurs for solidifying agent gas, and condensing agent gas encounters liquefied after condensed water, is discharged by condensing agent liquid outlet joint 7,
Condensed water is discharged after heat exchange occurs by condensation-water drain 35, and at work, steam outlet 32 is running so as to condenser
When arrange water outlet side air, discharge outlet 11 be beneficial to prevent when condenser is out of service condense shell 31 in there is water phenomenon,
When effectively avoiding winter the case where bursting by freezing condenser pipe 37, it is set as strainer shape at the top of end cap 4, does not influence the row of steam not only
Out, and it can also prevent falling into for foreign from causing condenser assembly 3 there is a phenomenon where block generation, cold plate 34 to steam
Vapour is simply condensed, and stays in water in condensation shell 31, gas is discharged, since condensation shell 31 and the end cap at both ends are logical
Threaded connection is crossed, is readily disassembled, pushes condenser pipe cleaning deskitte 36 in the reciprocal promotion in 31 inside of condensation shell, condensation by push rod 38
31 inner wall scale easy-clear of shell, since disk body 36a is socketed on condenser pipe 37, hairbrush 36b carries out the sludge on condenser pipe
The heat exchange effect of condenser pipe 37 is effectively guaranteed in cleaning.
It can to sum up obtain, the single system shell-and-tube water condenser, by being arranged including right end cap 1, condensed water inlet union 2,
Condenser assembly 3, steam port end cap 4, left end cap 5, condensing agent gas inlet adapter 6, condensing agent liquid outlet joint 7, condensation
Water out connector 8, frame seat 9, mounting hole 10 and discharge outlet 11, solve prior art shell-and-tube water condenser there is also
Condenser exchanges heat, and range is narrow, and heat changes that effect is poor, the not easy-clear of the scale on cylinder inboard wall, for a long time using meeting in condensation board group
Dust accumulation has sludge, can not also be cleared up, and when equipment starting operation can not arrange water outlet side air, and when equipment is out of service
The problem of intracorporal water of cylinder cannot exclude.
It should be noted that, in this document, relational terms such as first and second and the like are used merely to a reality
Body or operation are distinguished with another entity or operation, are deposited without necessarily requiring or implying between these entities or operation
In any actual relationship or order or sequence.Moreover, the terms "include", "comprise" or its any other variant are intended to
Non-exclusive inclusion, so that the process, method, article or equipment including a series of elements is not only wanted including those
Element, but also including other elements that are not explicitly listed, or further include for this process, method, article or equipment
Intrinsic element.In the absence of more restrictions, the element limited by sentence "including a ...", it is not excluded that
There is also other identical elements in process, method, article or equipment including the element.
While there has been shown and described that the embodiments of the present invention, for the ordinary skill in the art,
It is understood that these embodiments can be carried out with a variety of variations in the case where not departing from the principles of the present invention and spirit, repaired
Change, replacement and variant, the scope of the utility model is defined by the appended claims and the equivalents thereof.
Claims (5)
1. a kind of single system shell-and-tube water condenser, it is characterised in that: the single system shell-and-tube water condenser includes right end cap
(1), condensed water inlet union (2), condenser assembly (3), steam port end cap (4), left end cap (5), condensing agent gas feed connect
Head (6), condensing agent liquid outlet joint (7), condensation-water drain connector (8), frame seat (9), mounting hole (10) and discharge outlet
(11), the right end cap (1) and the right end of condenser assembly (3) are connected through a screw thread;The condensed water inlet union (2)
Be welded on the upper right side of condenser assembly (3), and with condenser assembly (3) internal run-through;Described steam port end cap (4) snapping
In the top of steam outlet (32);The left end cap (5) and the left end of condenser assembly (3) is connected through a screw thread;It is described
Condensing agent gas inlet adapter (6) and condensing agent liquid outlet joint (7) be successively welded on the one of right end cap (1) from top to bottom
Side;The condensation-water drain connector (8) is welded on the bottom of condenser assembly (3), and passes through with condenser assembly (3) inside
It is logical;The frame seat (9) uses 2, is arranged at the lower section of condenser assembly (3), and be welded and fixed;The mounting hole
(10) use is multiple, is provided on frame seat (9);The discharge outlet (11) is provided with the bottom of condenser assembly (3).
2. a kind of single system shell-and-tube water condenser according to claim 1, it is characterised in that: the condenser assembly
It (3) include condensation shell (31), steam outlet (32) condenses water inlet (33), cold plate (34), condensation-water drain (35),
Condenser pipe cleaning deskitte (36), condenser pipe (37) and push rod (38), the steam outlet (32) and condensation water inlet (33) are equal
It is provided with the top of condensation shell (31);The cold plate (34) is arranged in the lower section of steam outlet (32), and is welded on
Condense the top of shell (31);The condensation-water drain (35) is provided with the bottom of condensation shell (31);The condenser pipe
Cleaning deskitte (36) is socketed on condenser pipe (37);Condenser pipe (37) setting is internal in condensation shell (31), thereon port
It is inlaid in respectively with lower port in upper through-hole (53) and lower through-hole (54);Axial direction of the push rod (38) along condensation shell (31)
Direction is welded on one end of condenser pipe cleaning deskitte (36).
3. a kind of single system shell-and-tube water condenser according to claim 2, it is characterised in that: the condenser pipe cleaning deskitte
(36) include disk body (36a), hairbrush (36b) and tube wall hairbrush (36c), the disk body (36a) is set as discoid, diameter with
Condensation shell (31) internal diameter is consistent, and the quantity and position illegally occupied by condenser pipe (37) carry out opening up multiple through-holes;The hairbrush
(36b) use is multiple, is inlaid in through-hole;The tube wall hairbrush (36c) is bonded in the periphery of disk body (36a).
4. a kind of single system shell-and-tube water condenser according to claim 1, it is characterised in that: left end cap (5) packet
It includes end cap housing (51), internal screw thread (52), upper through-hole (53), lower through-hole (54) and gasket (55), the internal screw thread (52)
It is provided with the inside of end cap housing (51);The upper through-hole (53) and lower through-hole (54) is provided on end cap housing (51);
The gasket (55) is inlaid in end cap housing (51).
5. a kind of single system shell-and-tube water condenser according to claim 2, it is characterised in that: the condensation shell
(31) material used includes 20 steel, plastic cement, 316 stainless steels, titanium alloy or freon side carbon steel various material, and both ends are opened
Equipped with external screw thread;The material that the condenser pipe (37) uses includes TP2, HAL77-2, BFe10-1-1,316L or industrially pure titanium
Various material.
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CN201822113308.3U CN209386635U (en) | 2019-02-26 | 2019-02-26 | A kind of single system shell-and-tube water condenser |
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Cited By (1)
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CN109612165A (en) * | 2019-02-26 | 2019-04-12 | 江苏世林博尔制冷设备有限公司 | A kind of single system shell-and-tube water condenser |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109612165A (en) * | 2019-02-26 | 2019-04-12 | 江苏世林博尔制冷设备有限公司 | A kind of single system shell-and-tube water condenser |
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