CN209380981U - A hand-held edge banding device for woodworking boards - Google Patents
A hand-held edge banding device for woodworking boards Download PDFInfo
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- 238000010168 coupling process Methods 0.000 claims description 19
- 238000005859 coupling reaction Methods 0.000 claims description 19
- 230000006698 induction Effects 0.000 claims description 5
- 239000007787 solid Substances 0.000 claims description 2
- 239000003292 glue Substances 0.000 abstract description 23
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 238000007789 sealing Methods 0.000 abstract description 7
- 230000000694 effects Effects 0.000 abstract description 5
- 238000000034 method Methods 0.000 description 8
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- 238000002347 injection Methods 0.000 description 4
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Abstract
本实用新型公开了一种用于木工板材的手持式封边装置,包括机架、行走系统、涂胶系统、间距调节系统、传感系统;所述机架包括左机架和右机架,所述行走系统包括驱动机构和封边条压紧机构,所述封边条压紧机构由导向轮、前压紧轮、后压紧轮,安装在左机架的内顶面;所述涂胶系统是通过后支架固定在左支架的侧壁上;所述间距调节系统包括差动机构、导轨机构,所述导轨机构包括直线导轨,滑块,所述传感系统包括正压力传感器并通过支架固定在左前压紧轮和压紧轮的中间位置机架的内顶板上。本实用新型具有以下效果,提高生产效率,同时保证封边质量,不需要附加压紧装置,保证胶合效果的同时简化结构。
The utility model discloses a hand-held edge sealing device for woodworking boards, comprising a frame, a walking system, a glue application system, a spacing adjustment system, and a sensing system; the frame includes a left frame and a right frame, The walking system includes a driving mechanism and an edge strip pressing mechanism, and the edge strip pressing mechanism consists of a guide wheel, a front pressing wheel, and a rear pressing wheel, and is installed on the inner top surface of the left frame; The glue system is fixed on the side wall of the left bracket through the rear bracket; the distance adjustment system includes a differential mechanism and a guide rail mechanism, and the guide rail mechanism includes a linear guide rail and a slider. The sensing system includes a positive pressure sensor and passes The bracket is fixed on the left front pinch wheel and the inner top plate of the middle position frame of the pinch wheel. The utility model has the following effects: the production efficiency is improved, the edge sealing quality is ensured at the same time, no additional pressing device is needed, and the structure is simplified while ensuring the gluing effect.
Description
技术领域technical field
本实用新型涉及一种板材封边机,特别适用于密度纤维板、刨花板和细木工板的封边。The utility model relates to a plate edge banding machine, which is especially suitable for edge banding of density fiber boards, particle boards and blockboards.
背景技术Background technique
在家具生产过程中,密度板、刨花板和细木工板等板材具备结构均匀、隔音性能好、免油漆、装饰性好、环境友好性等特点,能够直接制作不同规格、样式的家具,因此,应用范围越来越广。In the furniture production process, boards such as density boards, particle boards, and blockboards have the characteristics of uniform structure, good sound insulation, paint-free, good decoration, and environmental friendliness, and can directly produce furniture of different specifications and styles. Therefore, the application The scope is getting wider and wider.
密度板、刨花板等板材是以植物纤维等碎料施加胶粘剂后在热力和压力作用下胶合成的人造板,细木工板是由3层木板胶压拼接的胶合板。以上板材边缘粗糙,容易吸湿,因此在制作的家具时,封边工艺就显得特别重要。Density boards, particle boards and other boards are wood-based boards that are glued together under the action of heat and pressure after applying adhesives to plant fibers and other scraps. The edges of the above boards are rough and easy to absorb moisture, so the edge banding process is particularly important when making furniture.
目前,封边形式主要有两种。一种是在板材生产车间,采用大型的封边机对板材进行封边。该封边方式速度快效率高,但是无法满足装修、家具制作等施工现场的使用需求。另一种是在装修现场,操作工人对切开的不同形状大小的板材进行手工封边,徒手抹胶并将封边条手工压在板材边缘。该封边方式简单灵活,但是速度慢效率低,封边质量差,经常出现封边条密封不严、脱落的现象。At present, there are two main forms of edge banding. One is to use a large edge banding machine to seal the edges of the plates in the plate production workshop. This edge banding method is fast and efficient, but it cannot meet the needs of construction sites such as decoration and furniture production. The other is that at the decoration site, the operator manually seals the cut panels of different shapes and sizes, applies glue with bare hands, and manually presses the edge banding strips on the edges of the panels. This edge banding method is simple and flexible, but the speed is slow and the efficiency is low, and the quality of the edge banding is poor, and the phenomenon that the edge banding strip is not tightly sealed and falls off often occurs.
因此,有必要设计一种新的封边装置,解决生产过程中出现的问题,满足生产实际的需求。Therefore, it is necessary to design a new edge banding device to solve the problems in the production process and meet the actual needs of production.
实用新型内容Utility model content
本实用新型的任务是提出一种体积小、轻便灵活、操作简单、封边效果好的一种用于木工板材的手持式封边装置。The task of the utility model is to propose a hand-held edge-sealing device for woodworking boards, which is small in size, light and flexible, simple in operation and good in edge-sealing effect.
本实用新型的任务是这样完成的,其特征在于:包括机架、行走系统、涂胶系统、间距调节系统、传感系统;The task of the present utility model is finished like this, it is characterized in that: comprise frame, walking system, gluing system, distance adjustment system, sensing system;
所述机架包括左机架和右机架,且左、右机架通过直线导轨连接;The frame includes a left frame and a right frame, and the left and right frames are connected by linear guide rails;
所述行走系统包括驱动机构和封边条压紧机构,且驱动机构是由驱动电机、联轴器和麦克纳姆轮构成独立运动源,驱动整个封边装置正常行走;The walking system includes a driving mechanism and an edge banding strip pressing mechanism, and the driving mechanism is an independent motion source composed of a driving motor, a coupling and a mecanum wheel, and drives the entire edge banding device to move normally;
所述封边条压紧机构由导向轮、前压紧轮、后压紧轮,安装在左机架的内顶面;The edge banding pressing mechanism consists of a guide wheel, a front pressing wheel, and a rear pressing wheel, and is installed on the inner top surface of the left frame;
所述涂胶系统是通过后支架固定在左支架的侧壁上;The gluing system is fixed on the side wall of the left bracket through the rear bracket;
所述间距调节系统包括差动机构、导轨机构,所述差动机构包括位置调节电机并通过电机支架固定在右机架上面,右支座和左支座分别固定在右机架和左机架上,且位置调节电机通过联轴器与差动螺杆一端连接,差动螺杆贯穿通过右支座和左支架并由调节电机驱动运行;且差动螺杆贯穿左支座外露一端并通过安全螺母紧固,所述导轨机构包括直线导轨,滑块,所述左机架和所述右机架的滑动是通过左机架上固定的直线导轨和右支架上固定的滑块来适应不同厚度的板材间距的调节;The distance adjustment system includes a differential mechanism and a guide rail mechanism. The differential mechanism includes a position adjustment motor and is fixed on the right frame through a motor bracket. The right support and the left support are respectively fixed on the right frame and the left frame. and the position adjustment motor is connected to one end of the differential screw through a coupling, the differential screw runs through the right support and the left support and is driven by the adjustment motor; and the differential screw runs through the exposed end of the left support and is tightened by a safety nut Solid, the guide rail mechanism includes a linear guide rail, a slider, and the sliding of the left frame and the right frame is to adapt to plates of different thicknesses through the linear guide rail fixed on the left frame and the slider fixed on the right bracket. Spacing adjustment;
所述传感系统包括正压力传感器并通过支架固定在左前压紧轮和压紧轮的中间位置机架的内顶板上,侧压力传感器通过支架固定在两个麦克纳姆轮中间位置左机架的底板上,感应开关位于行进方向的前端并通过感应开关支架固定在左机架的底板上,显示器安装在机架的顶板上面,界面上设置开关按钮、正压力和侧向压力设置值、行进速度。The sensing system includes a positive pressure sensor and is fixed on the left front pinch wheel and the inner top plate of the frame at the middle position of the pinch wheel through a bracket, and the side pressure sensor is fixed on the left frame at the middle position of the two mecanum wheels through a bracket The sensor switch is located at the front end of the traveling direction and is fixed on the bottom plate of the left frame through the sensor switch bracket. The display is installed on the top plate of the frame. speed.
所述驱动电机安装在左、右机架的内框里,所述麦克纳姆轮安装在左、右机架内框的背面。所述左机架的内顶面依次排列安装有导向轮、前压紧轮、滚轮、后压紧轮,所述导向轮通过销轴固定在导向轮支架的一端,且导向轮支架的另一端固定在左机架的内面上,所述前压紧轮通过销轴与耳板一端固定,耳板的另一端通过螺栓轴固定在左机架的内面上,所述滚轮安装在一个U型块里并通过销轴固定,滚轮能绕销轴自由转动,且U型块与支架固定,支架形状呈门型框架,门型框架里装有正压力传感器,门型框架上的两个门框固定在左机架的内面上,所述后压紧轮通过销轴与耳板一端连接,且耳板的另一端通过螺栓紧固在左机架内面的吊板上,吊板固定在左机架的内面上,且封边条由导向轮支撑,使封边条和板材之间留下足够的空间进行涂胶,前压紧轮和后压紧轮根据显示器设定的正压力,将封边条压紧在板材上。The drive motor is installed in the inner frames of the left and right racks, and the mecanum wheel is installed on the back of the inner frames of the left and right racks. The inner top surface of the left frame is arranged with guide wheels, front pinch wheels, rollers, and rear pinch wheels in sequence. The guide wheels are fixed on one end of the guide wheel bracket by a pin shaft, and the other end of the guide wheel bracket Fixed on the inner surface of the left frame, the front pressing wheel is fixed to one end of the ear plate through a pin shaft, and the other end of the ear plate is fixed on the inner surface of the left frame through a bolt shaft, and the roller is installed on a U-shaped block and fixed by the pin shaft, the roller can rotate freely around the pin shaft, and the U-shaped block and the bracket are fixed, the bracket shape is a door-shaped frame, a positive pressure sensor is installed in the door-shaped frame, and the two door frames on the door-shaped frame are fixed on the On the inner surface of the left frame, the rear pressure wheel is connected to one end of the ear plate through a pin shaft, and the other end of the ear plate is fastened to the hanging plate on the inner surface of the left frame by bolts, and the hanging plate is fixed on the left frame. On the inner surface, and the edge banding is supported by the guide wheel, so that there is enough space between the edge banding and the plate for glue coating, the front and rear pressing wheels press the edge banding according to the positive pressure set by the display Press firmly onto the board.
所述涂胶系统包括胶筒驱动电机、联轴器、筒体,所述筒体一端加装有端盖,端盖中心加工有供丝杠穿过的孔,丝杠一端通过联轴器与胶筒驱动电机联接,且丝杠另一端通过轴承固定在筒体的底部,筒体内部丝杠的两边设置有导柱,且导柱一端通过锁紧螺母与端盖锁紧,导柱上安装有活塞,筒体底端设置有注胶口和出胶口,且出胶口上装有出胶管,工作时,胶筒驱动电机转动,通过联轴器带动丝杠旋转,驱动活塞沿着导柱向前移动。The gluing system includes a rubber tube driving motor, a shaft coupling, and a cylinder body. An end cover is installed at one end of the cylinder body, and a hole for the screw to pass is processed in the center of the end cover. One end of the screw screw passes through the coupling and the The rubber cartridge is driven by a motor, and the other end of the screw is fixed on the bottom of the cylinder through a bearing. Guide posts are installed on both sides of the screw inside the cylinder, and one end of the guide post is locked with the end cover through a lock nut. There is a piston, and the bottom of the barrel is provided with a glue injection port and a glue outlet, and a rubber hose is installed on the glue outlet. When working, the rubber barrel drives the motor to rotate, and the screw is driven to rotate through the coupling, and the piston is driven along the guide column. Move forward.
所述正压力传感器、侧压力传感器和感应开关与控制器电性连接。The positive pressure sensor, lateral pressure sensor and inductive switch are electrically connected with the controller.
本实用新型具有以下效果,(1)克服了大型封边设备体积大、成本高的缺点。The utility model has the following effects: (1) It overcomes the shortcomings of large volume and high cost of large-scale edge sealing equipment.
(2)降低工人手工封边的劳动强度,提高生产效率,同时保证封边质量。(2) Reduce the labor intensity of manual edge banding for workers, improve production efficiency, and ensure the quality of edge banding at the same time.
(3)利用麦克纳姆轮特性,封边装置在前进过程中,对加工对象施加一个相对运动方向垂直向下的一个作用力,不需要附加压紧装置,保证胶合效果的同时简化结构。(3) Utilizing the characteristics of the Mecanum wheel, the edge banding device exerts a vertical downward force on the processing object in the process of moving forward, without additional pressing device, which ensures the gluing effect and simplifies the structure.
附图说明Description of drawings
图1是手持式封边装置的外形结构图;图2是手持式封边装置的内部结构图;图3是差动机构结构示意图;图4是涂胶系统结构示意图;图5是压力传感器结构示意图。Figure 1 is the outline structure diagram of the hand-held edge banding device; Figure 2 is the internal structure diagram of the hand-held edge banding device; Figure 3 is the structural diagram of the differential mechanism; Figure 4 is the structural diagram of the gluing system; Figure 5 is the structure of the pressure sensor schematic diagram.
图面说明:1.麦克纳姆轮,2.联轴器,3.驱动电机,4.右机架,5.显示器,6.位置调节电机,7.电机支架,8.联轴器,9.右支座,10.差动螺杆,11.左支座,12.安全螺母,13.直线导轨,14.左机架,15.后支架,16.胶筒,17.前支架,18.感应开关,19.感应开关支架,22.后压紧轮,23.压紧轮支架,24. 正压力传感器,25.导轮支架,26.导向轮,27.封边条,28. 前压紧轮,29.板材,30. 支架,31.侧压力传感器,51.胶筒驱动电机,52.联轴器,53.锁紧螺栓,54.端盖,55.导柱,56.活塞,57.丝杠,58.筒体,59注胶口,60.出胶管,71.U型块,72.销轴,73.滚轮,74.吊板。Drawing description: 1. Mecanum wheel, 2. Coupling, 3. Driving motor, 4. Right frame, 5. Display, 6. Position adjustment motor, 7. Motor bracket, 8. Coupling, 9 .Right support, 10. Differential screw, 11. Left support, 12. Safety nut, 13. Linear guide rail, 14. Left frame, 15. Rear support, 16. Rubber tube, 17. Front support, 18. Induction switch, 19. Induction switch bracket, 22. Rear pressure wheel, 23. Pressure wheel bracket, 24. Positive pressure sensor, 25. Guide wheel bracket, 26. Guide wheel, 27. Edge strip, 28. Front pressure Tightening wheel, 29. Plate, 30. Bracket, 31. Side pressure sensor, 51. Rubber tube drive motor, 52. Coupling, 53. Locking bolt, 54. End cover, 55. Guide post, 56. Piston, 57. leading screw, 58. barrel, 59 glue injection port, 60. rubber outlet, 71. U-shaped block, 72. pin shaft, 73. roller, 74. hanging plate.
具体实施方式Detailed ways
下面详细描述本实用新型的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,旨在用于解释本实用新型,而不能理解为对本实用新型的限制。Embodiments of the present invention are described in detail below, examples of which are shown in the drawings, wherein the same or similar reference numerals represent the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the figures are exemplary and are intended to explain the present invention, but should not be construed as limiting the present invention.
具体实施例如图1所示,封边装置包括机架、行走系统、涂胶系统、间距调节系统、传感系统;The specific embodiment is shown in Figure 1. The edge banding device includes a frame, a walking system, a gluing system, a spacing adjustment system, and a sensing system;
所述机架包括左机架14和右机架4,且左、右机架通过直线导轨13连接;Described frame comprises left frame 14 and right frame 4, and left and right frame is connected by linear guide rail 13;
所述行走系统包括驱动机构和封边条压紧机构,且驱动机构是由驱动电机3、联轴器2和麦克纳姆轮1构成独立运动源,驱动整个封边装置正常行走;The walking system includes a driving mechanism and an edge banding strip pressing mechanism, and the driving mechanism is an independent motion source composed of a driving motor 3, a coupling 2 and a mecanum wheel 1, and drives the entire edge banding device to move normally;
所述封边条压紧机构由导向轮26、前压紧轮28、后压紧轮22,安装在左机架14的内顶面;The edge banding pressing mechanism is installed on the inner top surface of the left frame 14 by a guide wheel 26, a front pressing wheel 28, and a rear pressing wheel 22;
所述涂胶系统是通过后支架17固定在左支架14的侧壁上;Described gluing system is fixed on the side wall of left support 14 by back support 17;
所述间距调节系统包括差动机构、导轨机构,所述差动机构包括位置调节电机6并通过电机支架7固定在右机架4上面,右支座9和左支座11分别固定在右机架4和左机架14上,且位置调节电机6通过联轴器8与差动螺杆10一端连接,差动螺杆10贯穿通过右支座9和左支架11并由调节电机驱动运行;且差动螺杆10贯穿左支座11外露一端并通过安全螺母12紧固,所述导轨机构包括直线导轨13,滑块,所述左机架和所述右机架的滑动是通过左机架上固定的直线导轨和右支架上固定的滑块来适应不同厚度的板材间距的调节;The distance adjustment system includes a differential mechanism and a guide rail mechanism. The differential mechanism includes a position adjustment motor 6 and is fixed on the right frame 4 by a motor bracket 7. The right support 9 and the left support 11 are respectively fixed on the right frame. Frame 4 and left frame 14, and the position adjustment motor 6 is connected to one end of the differential screw 10 through the coupling 8, the differential screw 10 runs through the right support 9 and the left support 11 and is driven by the adjustment motor; and the differential The moving screw 10 runs through the exposed end of the left support 11 and is fastened by a safety nut 12. The guide rail mechanism includes a linear guide rail 13 and a slide block. The sliding of the left frame and the right frame is fixed on the left frame. The linear guide rail and the fixed slider on the right bracket are adapted to the adjustment of the spacing between plates of different thicknesses;
所述传感系统包括正压力传感器24并通过支架30固定在左前压紧轮28和压紧轮22的中间位置机架14的内顶板上,侧压力传感器31通过支架固定在两个麦克纳姆轮中间位置左机架14的底板上,感应开关18位于行进方向的前端并通过感应开关支架19固定在左机架14的底板上,显示器5安装在机架4的顶板上面,界面上设置开关按钮、正压力和侧向压力设置值、行进速度。The sensing system includes a positive pressure sensor 24 and is fixed on the inner top plate of the frame 14 at the middle position of the left front pinch wheel 28 and pinch wheel 22 through a bracket 30, and the side pressure sensor 31 is fixed on two mecanums through a bracket. On the bottom plate of the left frame 14 in the middle of the wheel, the sensor switch 18 is positioned at the front end of the direction of travel and is fixed on the bottom plate of the left frame 14 by the sensor switch bracket 19. The display 5 is installed on the top plate of the frame 4, and the switch is arranged on the interface. Buttons, positive and lateral pressure settings, travel speed.
所述左机架14和右机架4的内框里分别安装有两套独立运动源,麦克纳姆轮是由驱动电机驱动行走,进一步说,所述驱动电机3安装在左、右机架的内框里,驱动电机轴与麦克纳姆轮上的轮轴通过联轴器连接,所述麦克纳姆轮安装在左、右机架内框的背面,每一个独立运动源能够根据控制要求调节自身转速(如图1所示)。Two sets of independent motion sources are respectively installed in the inner frames of the left frame 14 and the right frame 4, and the mecanum wheel is driven by a drive motor to walk. Further, the drive motor 3 is installed on the left and right frames In the inner frame of the frame, the drive motor shaft and the wheel shaft on the mecanum wheel are connected through a coupling. The mecanum wheel is installed on the back of the inner frame of the left and right racks, and each independent motion source can be adjusted according to the control requirements. own speed (as shown in Figure 1).
所述封边条压紧机构如图1、图2所示,且左机架14的内顶面依次排列安装有导向轮26、前压紧轮28、滚轮73、后压紧轮22,所述导向轮通过销轴固定在导向轮支架的一端,且导向轮支架的另一端固定在左机架的内面上,所述前压紧轮通过销轴与耳板一端固定,耳板的另一端通过螺栓轴固定在左机架的内面上,所述滚轮73安装在一个U型块71里并通过销轴固定,滚轮能绕销轴73自由转动,且U型块与支架30固定,支架30形状呈门型框架,门型框架里装有正压力传感器24,门型框架上的两个门框固定在左机架的内面上,所述后压紧轮22通过销轴与耳板一端连接,且耳板的另一端通过螺栓紧固在左机架内面的吊板上,吊板74固定在左机架的内面上,且封边条27由导向轮26支撑,使封边条27和板材29之间留下足够的空间进行涂胶,前压紧轮28和后压紧轮22根据显示器5设定的正压力,将封边条27压紧在板材29上,实现两者胶合。The edge banding pressing mechanism is shown in Figure 1 and Figure 2, and the inner top surface of the left frame 14 is arranged with guide wheels 26, front pressing wheels 28, rollers 73, and rear pressing wheels 22 in sequence, so that The guide wheel is fixed on one end of the guide wheel bracket through a pin shaft, and the other end of the guide wheel bracket is fixed on the inner surface of the left frame, the front pressing wheel is fixed on one end of the ear plate through a pin shaft, and the other end of the ear plate Be fixed on the inner surface of the left frame by the bolt shaft, the roller 73 is installed in a U-shaped block 71 and fixed by the pin shaft, the roller can rotate freely around the pin shaft 73, and the U-shaped block and the bracket 30 are fixed, and the bracket 30 The shape is a door-shaped frame, and a positive pressure sensor 24 is housed in the door-shaped frame. The two door frames on the door-shaped frame are fixed on the inner surface of the left frame, and the rear pressing wheel 22 is connected to one end of the ear plate through a pin shaft. And the other end of the ear plate is fastened to the hanging plate on the inner surface of the left frame by bolts, the hanging plate 74 is fixed on the inner surface of the left frame, and the edge banding strip 27 is supported by the guide wheel 26, so that the edge banding strip 27 and the plate Leave enough space between 29 to apply glue, and the front pressure wheel 28 and the rear pressure wheel 22 press the edge banding strip 27 on the plate 29 according to the positive pressure set by the display 5 to realize both gluing.
所述涂胶系统包括胶筒驱动电机51、联轴器52、筒体58,(如图4所示),所述筒体一端加装有端盖54,端盖中心加工有供丝杠穿过的孔,丝杠一端通过联轴器52与胶筒驱动电机51联接,且丝杠另一端通过轴承固定在筒体的底部,筒体内部丝杠的两边设置有导柱55,且导柱一端通过锁紧螺母与端盖锁紧,导柱上安装有活塞56,筒体底端设置有注胶口59和出胶口,且出胶口上装有出胶管60,工作时,胶筒驱动电机51转动,通过联轴器52带动丝杠57旋转,驱动活塞56沿着导柱55向前移动,将封边胶从出胶口挤出通过出胶口输送供胶合使用。The gluing system includes a rubber cartridge drive motor 51, a shaft coupling 52, and a cylinder body 58 (as shown in Figure 4). An end cap 54 is installed on one end of the cylinder body, and the center of the end cap is processed with a screw for the screw to pass through. One end of the lead screw is connected with the rubber cartridge drive motor 51 through a coupling 52, and the other end of the lead screw is fixed on the bottom of the cylinder through a bearing. Guide posts 55 are arranged on both sides of the lead screw inside the cylinder, and the guide posts One end is locked with the end cover through the lock nut, the piston 56 is installed on the guide post, the bottom of the cylinder body is provided with the glue injection port 59 and the glue outlet, and the glue outlet is equipped with a rubber hose 60, when working, the rubber cylinder drives The motor 51 rotates, drives the lead screw 57 to rotate through the coupling 52, drives the piston 56 to move forward along the guide post 55, and squeezes the edge sealing glue from the glue outlet through the glue outlet for gluing.
所述正压力传感器24、侧压力传感器31和感应开关18与控制器电性连接。The positive pressure sensor 24, the side pressure sensor 31 and the induction switch 18 are electrically connected with the controller.
工作前,通过注胶口59向胶筒16内注入封边胶,在显示器5的界面上设定正压力和侧向压力、行进速度和涂胶量等内容。根据板材29和封边条27的材料硬度和强度,设定前压紧轮28和后压紧轮22对封边条27的正压力,要求正压力能够保证封边条27严实的胶合在板材29断面;设定4个麦克纳姆轮在行进过程中对板材29的侧向压紧力,侧向压紧力能够保证麦克纳姆轮在行进过程中不打滑,同时不损伤板材29表面;设定行进速度,行进速度决定了封边速度和涂胶量,保证胶合质量。Before work, inject edge-sealing glue into the glue cylinder 16 through the glue injection port 59, and set positive pressure and lateral pressure, travel speed and glue amount etc. on the interface of the display 5. According to the material hardness and strength of the plate 29 and the edge banding 27, set the positive pressure of the front pressing wheel 28 and the rear pressing wheel 22 on the edge banding 27, and the positive pressure is required to ensure that the edge banding 27 is tightly glued to the plate 29 section; set the lateral pressing force of the four mecanum wheels on the plate 29 during the traveling process, and the lateral pressing force can ensure that the mecanum wheels do not slip during the traveling process, and at the same time do not damage the surface of the plate 29; Set the travel speed, the travel speed determines the edge banding speed and the amount of glue applied to ensure the quality of the glue.
参数设置完成后,将板材29放在左机架14和右机架4的两组麦克纳姆轮中间,将封边条27从前压紧轮28、后压紧轮22和板材29之间穿过,前端放置在导向轮26上方。After the parameter setting is completed, the plate 29 is placed between the two groups of mecanum wheels on the left frame 14 and the right frame 4, and the edge banding strip 27 is passed between the front pressing wheel 28, the rear pressing wheel 22 and the plate 29. Over, the front end is placed on the guide wheel 26 tops.
点击显示器5界面上的开关按钮,控制器根据设定的正压力和侧向压力、行进速度,通过内部运算确定每个麦克纳姆轮的转速,然后驱动4组麦克纳姆轮转动。同时根据行进速度计算涂胶量,控制胶筒驱动电机51转动。Click the switch button on the interface of the display 5, the controller determines the rotation speed of each mecanum wheel through internal calculation according to the set positive pressure, lateral pressure and travel speed, and then drives 4 groups of mecanum wheels to rotate. Simultaneously, the amount of glue applied is calculated according to the traveling speed, and the rubber cartridge driving motor 51 is controlled to rotate.
在工作过程中,正压力传感器24和侧压力传感器31实时监控正压力和侧向压紧力,一旦压力发生偏差,实时反馈给控制器,控制器调整电机转速进行纠正。其中,通过调节4组麦克纳姆轮的转速实现对正压力的大小进行调整,通过差动机构实现对侧向压紧力的调整,当位置调调节电机6顺时针转动时,左机架14和右机架4位置靠近,增加侧向夹紧力;当位置调调节电机6逆时针转动时,左机架14和右机架4位置分开,减小侧向夹紧力。驱动电机根据行进速度,持续转动,推动活塞驱使封边胶流出。During the working process, the positive pressure sensor 24 and the lateral pressure sensor 31 monitor the positive pressure and the lateral pressing force in real time. Once the pressure deviates, it will feed back to the controller in real time, and the controller adjusts the motor speed to correct it. Among them, the size of the positive pressure is adjusted by adjusting the rotation speed of the 4 sets of Mecanum wheels, and the adjustment of the lateral pressing force is realized through the differential mechanism. When the position adjustment motor 6 rotates clockwise, the left frame 14 Close to the right frame 4 positions to increase the lateral clamping force; when the position adjustment motor 6 rotates counterclockwise, the left frame 14 and the right frame 4 positions are separated to reduce the lateral clamping force. The drive motor rotates continuously according to the travel speed, pushing the piston to drive the edge banding glue out.
正常工作过程中,感应开关18感应到板材29处于开启状态。当封边装置行进到板材29的尽头时,即感应开关18感应不到板材29,此时断开。控制器使胶筒驱动电机51停止转动,涂胶系统停止涂胶,封边装置继续前进,直至封边工作结束。During normal operation, the sensor switch 18 senses that the plate 29 is in an open state. When the edge banding device advances to the end of the sheet material 29, that is, the induction switch 18 cannot sense the sheet material 29, and is disconnected at this moment. The controller stops the rubber cartridge driving motor 51 from rotating, the gluing system stops gluing, and the edge banding device continues to move forward until the edge banding work is finished.
本实用新型中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体连接,可以是两个元件内部的连通。对于本领域的普通人员而言,可以根据具体情况理解上述术语在本实用新型的具体含义。In the present utility model, unless otherwise specified and limited, terms such as "installation", "connection", "connection" and "fixation" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection , or integral connection, can be the internal communication of two components. For ordinary persons in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
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| CN109397467B (en) * | 2018-12-11 | 2023-06-09 | 河南师范大学 | A hand-held edge banding device for woodworking boards |
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