CN209364972U - A kind of punching block hydraulic disassembling device - Google Patents
A kind of punching block hydraulic disassembling device Download PDFInfo
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- CN209364972U CN209364972U CN201821406431.8U CN201821406431U CN209364972U CN 209364972 U CN209364972 U CN 209364972U CN 201821406431 U CN201821406431 U CN 201821406431U CN 209364972 U CN209364972 U CN 209364972U
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- oil cylinder
- card slot
- steel form
- mounting bracket
- punching block
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Abstract
The utility model discloses a kind of punching block hydraulic disassembling devices, including die station and steel form, the steel form is arranged in die station, further include: mounting bracket, the mounting bracket is equipped with bracket fixing end and oil cylinder installation end, the side of the bracket fixing end offers a bayonet, and the bayonet is connected to the edge of die station;Oil cylinder, one end of the oil cylinder is fixed on the oil cylinder installation end of mounting bracket, the other end of the oil cylinder is equipped with a cylindrical bar, a card slot is offered along the axis direction of the cylindrical bar, it opens up along the axis direction perpendicular to the cylindrical bar there are two being oppositely arranged and the card slot hole of coaxial line, the card slot is clamped with steel form and is fixed by bolt insertion card slot hole;Controller, the controller are connect to control the stretching motion of oil cylinder with oil cylinder.The punching block hydraulic disassembling device can easily remove punching block, simple and convenient, time saving and energy saving, and avoid the destruction to mold, so that the service life of mold extends.
Description
Technical field
The utility model relates to demoulding Work tool technical fields, are specifically related to a kind of punching block hydraulic disassembling device.
Background technique
With the development of assembled-type house industrialization, the mode that building construction mostly uses greatly factory integral prefabricated now,
The prefabricated rate highest of deadlight.Precast concrete majority is built using punching block, because punching block high recycling rate, and component
Forming Quality is good, has certain advantage for relatively traditional wooden model, so comprehensively considering, punching block is in precast concrete
In obtained extensive utilization.
But punching block has certain defect in use, and it is big with the adhesion strength of concrete due to its quality weight, it leads
It causes to expend a large amount of manpower and time when demoulding, increases the side that demoulding difficulty, especially prefabricated panel have muscle out, demoulding is difficult
It spends bigger;Moreover, demoulding generally passes through mutual disassembly, manually toll breakdown that percussion will cause die deformation or even mold is scrapped.
Currently, still being used to remove punching block without a kind of time saving and energy saving tool, therefore, asked to solve above-mentioned actual production
Topic, this application provides a kind of punching block hydraulic disassembling devices, can easily remove punching block.
Utility model content
For the above-mentioned problems in the prior art, it is desirable to provide a kind of punching block hydraulic disassembling device can be removed easily
Punching block, it is simple and convenient, time saving and energy saving, safe and reliable, one can be operated, and avoid the destruction to mold so that mold
Service life extends.
Specific technical solution is as follows:
A kind of punching block hydraulic disassembling device, including die station and steel form, the steel form are arranged in die station, further includes:
Mounting bracket, the mounting bracket are equipped with bracket fixing end and oil cylinder installation end, the side of the bracket fixing end
A bayonet is offered, the bayonet is connected to the edge of the die station;
Oil cylinder, one end of the oil cylinder are fixed on the oil cylinder installation end of the mounting bracket, and the other end of the oil cylinder is set
There is a cylindrical bar, offers a card slot along the axis direction of the cylindrical bar, opened along the axis direction perpendicular to the cylindrical bar
It is oppositely arranged there are two and if the card slot hole of coaxial line, the card slot and steel form is clamped and is inserted into card slot hole by bolt and consolidate
It is fixed;
Controller, the controller are connect to control the stretching motion of oil cylinder with oil cylinder.
Preferably, it is U-shaped strip that the shape of the steel form, which is cross section, along the steel form in U-shaped groove
Length direction uniform intervals be provided with several webs, each web is equipped with aperture, and the card slot of the oil cylinder is connected to
On web, the card slot hole of the aperture and oil cylinder is coaxially set, and is inserted into card slot hole and aperture and is fixed simultaneously by bolt.
Preferably, the shape of the mounting bracket is the L-type fallen, and short side is oil cylinder installation end, and long side is fixed for bracket
End.
Preferably, the quantity difference of the corresponding mounting bracket of each oil cylinder, the oil cylinder and mounting bracket
Up to 3.
Preferably, of length no more than 4m of the steel form, height 250mm to 300mm, width 100mm to 150mm.
Preferably, the controller includes connected liquidometer, air cleaner, oil filter, motor, HGP gear pump, ball
Valve, pressure gauge, overflow valve, reversal valve, gear synchronous current divider.
The good effect of above-mentioned technical proposal is:
1) the utility model dismounting is flexibly, easy to use, can one man operation;
2) the utility model improves punching block removal efficiency, reduces the artificial and activity duration;
3) the utility model can avoid mold by artificial disassembly deformation, extend the service life of mold, and improve mixed
Coagulate the apparent mass of soil.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the oil cylinder and mounting bracket in the utility model;
Fig. 2 installs and uses schematic diagram for the utility model;
Fig. 3 is the working principle diagram of the controller in the utility model;
Fig. 4 is the structural schematic diagram of the embodiments of the present invention one.
In attached drawing, 1, die station;2, steel form;21, web;22, aperture;3, mounting bracket;31, oil cylinder installation end;32, it props up
Frame fixing end;33, bayonet;4, oil cylinder;41, cylindrical bar;42, card slot;43, card slot hole;44, bolt;5, controller;51, liquid level
Meter;52, air cleaner;53, oil filter;54, motor;55, HGP gear pump;56, ball valve;57, pressure gauge;58, overflow valve;
59, reversal valve;60, gear synchronous current divider.
Specific embodiment
In order to be easy to understand the technical means, creative features, achievement of purpose, and effectiveness of the utility model, with
Lower embodiment combination attached drawing is specifically addressed to provided by the utility model.
It please refers to shown in Fig. 1 and Fig. 2, shows a kind of punching block hydraulic disassembling device, comprising: die station 1, steel form 2, installation
Bracket 3, oil cylinder 4 and controller 5, the provision for disengagement easily can be torn steel form 2 open by hydraulic cylinder 4 from prefabricated panel
It removes, reduces demoulding difficulty, and can avoid burn failure, extend the service life of mold.
Wherein, die station 1 is the casting platform of prefabricated panel, and steel form 2 is arranged in die station 1, is constructed required pre-
Wallboard processed pours model framework, i.e. the surrounding that prefabricated panel is arranged in of steel form 2.The shape of steel form 2 is that cross section is U-shaped
Strip, the length direction uniform intervals in U-shaped groove along steel form 2 are provided with several webs 21, on each web 21
Equipped with aperture 22.
The shape of mounting bracket 3 is the L-type fallen, and short side is oil cylinder installation end 31, and long side is bracket fixing end 32.Specifically
, according to direction shown in figure, long side, that is, bracket fixing end 32 is located at short side, that is, oil cylinder installation end 31 lower part.Bracket is fixed
The side at end 32 offers the bayonet 33 of a strip, which is fastened on the edge of die station 1, i.e. mounting bracket 3 passes through card
Mouth 33 is connected to the edge of die station 1 so that mounting bracket 3 is fixed in die station 1.Long side and short side surround one for the accommodating of oil cylinder 4
Region.
One end of oil cylinder 4 is bolted on the oil cylinder installation end 31 of mounting bracket 3, and the other end of oil cylinder 4 is equipped with one
Cylindrical bar 41 offers a card slot 42 along the axis direction of the cylindrical bar 41, opens up perpendicular to the axis direction of the cylindrical bar 41
There are two being oppositely arranged and the card slot hole 43 of coaxial line, the axis in two card slot holes 43 passes through card slot 42.In use, by oil cylinder 4
Cylindrical bar 41 on card slot 42 and 21 phase of web of steel form 2 be clamped, meanwhile, the aperture 22 on card slot hole 43 and web 21 is same
Axis, at this point, oil cylinder 4 is fixedly connected, in this way, working as oil cylinder by insertion bolt 44 to card slot hole 43 and aperture 22 with steel form 2
4 shrink under power effect, and steel form 2 is separated with concrete component, to achieve the purpose that remove steel form 2.
Controller 5 provides dynamic Control for oil cylinder 4.As shown in figure 3, controller 5 includes connected liquidometer 51, sky
Air cleaner 52, oil filter 53, motor 54, HGP gear pump 55, ball valve 56, pressure gauge 57, overflow valve 58, reversal valve 59, gear
Synchronized splitter device 60.Liquidometer 51 therein is used to show oil level;Air cleaner 52 was used to the air in inlet box;Oil strain
Device 53 is used to filter the residue of mixing in the oil;The electricity needs of the offer package unit of motor 54;HGP gear pump 55 is by chemical energy
It is converted to kinetic energy, power is provided;Ball valve 56 and pressure gauge 57 are used to display system pressure size;Overflow valve 58 is to regulating system
Pressure size;Reversal valve 59 controls oil circuit flow direction, to control the forward or backward direction of oil cylinder 4;Gear synchronous current divider 60
It can make more oil cylinders 4 stress simultaneously, altogether into moving back altogether.
As an improvement the quantity more than one of oil cylinder 4 and mounting bracket 3, can select according to practical detachment point,
Each correspondence of oil cylinder 4 is mounted in a mounting bracket 3 on each detachment point, and the quantity of oil cylinder 4 and mounting bracket 3 difference is most
Mostly 3, which is suitable for of length no more than 4m, height 250mm to 300mm, the width 100mm to 150mm of steel form 2,
The spacing maximum of two of them detachment point is no more than 1.5m.
Embodiment one:
As shown in figure 4, steel form 2 is arranged in die station 1, and outer edge is apart from die station by taking the steel form 2 of a length of 4m as an example
1 edge 80mm to 120mm, three oil cylinders 4 and mounting bracket 3 are uniformly mounted on the edge of die station 1, each oil cylinder 4 corresponding one
A mounting bracket 3, the bayonet 33 of each mounting bracket 3 are connected to the edge of die station 1, and one end of each oil cylinder 4 is solid by bolt
It is scheduled on the oil cylinder installation end 31 of mounting bracket 3, the other end of each oil cylinder 4 is connect by bolt 44 with the web 21 of steel form 2
(in subsequent connection), the spacing of two oil cylinders 4 are maximized 1.5m, edge of the oil cylinder 4 of the left and right sides apart from steel form 2
0.5m。
After fixing three oil cylinders 4 and mounting bracket 3 as required, the spiral shell for being used to fix steel form 2 Yu die station 1 is removed
Bolt guarantees do not have any external resistance when demoulding;After opening the switch starting oil pump on motor 54, reasonable regulation relief valve 58,
Make system pressure meet disassembly to require;When showing certain pressure value on pressure gauge 57, the handle of reversal valve 59 is pushed, oil cylinder is worked as
4 when extending out to the aperture 22 of web 21, handle is returned to middle-grade position in time, and pass through card slot hole 43 and web with bolt 44
21 aperture 22, oil cylinder 4 is fixed on steel form 2;Opposite direction pushes the handle of reversal valve 59, and oil cylinder 4 is under power effect
It shrinks, by the connection of bolt 44 so that the steel form 2 for being attached to prefabricated panel side is separated with concrete component, is torn open to reach
Except the purpose of steel form 2.
The above is only the utility model preferred embodiments, are not intended to limit the embodiments of the present invention and protection
Range should can appreciate that all with the utility model specification and diagramatic content institute to those skilled in the art
The equivalent replacement made and obviously change obtained scheme, the protection scope of the utility model should all be included in
It is interior.
Claims (6)
1. a kind of punching block hydraulic disassembling device, including die station (1) and steel form (2), the steel form (2) is arranged in die station (1)
On, which is characterized in that further include:
Mounting bracket (3), the mounting bracket (3) are equipped with bracket fixing end (32) and oil cylinder installation end (31), and the bracket is solid
The side of fixed end (32) offers a bayonet (33), and the bayonet (33) is connected to the edge of the die station (1);
One end of oil cylinder (4), the oil cylinder (4) is fixed on the oil cylinder installation end (31) of the mounting bracket (3), the oil cylinder
(4) the other end is equipped with a cylindrical bar (41), a card slot (42) is offered along the axis direction of the cylindrical bar (41), along vertical
It opens up in the axis direction of the cylindrical bar (41) there are two being oppositely arranged and the card slot hole (43) of coaxial line, the card slot (42)
It is clamped with steel form (2) and fixed by bolt (44) insertion card slot hole (43);
Controller (5), the controller (5) connect with oil cylinder (4) to control the stretching motion of oil cylinder (4).
2. a kind of punching block hydraulic disassembling device according to claim 1, which is characterized in that the shape of the steel form (2)
It is U-shaped strip for cross section, the length direction uniform intervals in U-shaped groove along the steel form (2) are provided with several
Web (21), each web (21) are equipped with aperture (22), and the card slot (42) of the oil cylinder (4) is connected to web (21)
On, the aperture (22) and the card slot hole (43) of oil cylinder (4) are coaxially set, and are inserted into card slot hole simultaneously by bolt (44)
(43) and in aperture (22) it fixes.
3. a kind of punching block hydraulic disassembling device according to claim 1, which is characterized in that the shape of the mounting bracket (3)
Shape is the L-type fallen, and short side is oil cylinder installation end (31), and long side is bracket fixing end (32).
4. a kind of punching block hydraulic disassembling device according to claim 1, which is characterized in that each oil cylinder (4) is corresponding
The quantity of one mounting bracket (3), the oil cylinder (4) and mounting bracket (3) is up to 3 respectively.
5. a kind of punching block hydraulic disassembling device according to claim 1, which is characterized in that the length of the steel form (2)
No more than 4m, height 250mm to 300mm, width 100mm to 150mm.
6. a kind of punching block hydraulic disassembling device according to claim 1, which is characterized in that the controller (5) includes phase
Liquidometer (51) even, air cleaner (52), oil filter (53), motor (54), HGP gear pump (55), ball valve (56), pressure
Table (57), overflow valve (58), reversal valve (59), gear synchronous current divider (60).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201821406431.8U CN209364972U (en) | 2018-08-29 | 2018-08-29 | A kind of punching block hydraulic disassembling device |
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CN201821406431.8U CN209364972U (en) | 2018-08-29 | 2018-08-29 | A kind of punching block hydraulic disassembling device |
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CN209364972U true CN209364972U (en) | 2019-09-10 |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114603692A (en) * | 2022-01-06 | 2022-06-10 | 中国五冶集团有限公司 | Integrated prefabricated huge column steel template form removal tool |
-
2018
- 2018-08-29 CN CN201821406431.8U patent/CN209364972U/en active Active
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114603692A (en) * | 2022-01-06 | 2022-06-10 | 中国五冶集团有限公司 | Integrated prefabricated huge column steel template form removal tool |
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