CN214560616U

CN214560616U - Intelligent mechanical overhaul

Info

Publication number: CN214560616U
Application number: CN202023208750.8U
Authority: CN
Inventors: 杨亚文
Original assignee: Mudanjiang Ningli Electromechanical Equipment Co ltd
Current assignee: Mudanjiang Ningli Electromechanical Equipment Co ltd
Priority date: 2020-12-28
Filing date: 2020-12-28
Publication date: 2021-11-02
Anticipated expiration: 2030-12-28

Abstract

The utility model relates to a machinery overhauls technical field, and an intelligent machinery overhauls is disclosed, including the equipment shell, first bearing, the mounting panel, the second bearing, workstation shell and workstation, the inboard at the workstation shell is installed to the workstation, the outside at the workstation shell is installed to the second bearing, the outside at the second bearing is installed to the mounting panel, the outside at the mounting panel is installed to first bearing, the inboard at the equipment shell is installed to the second bearing, install the motor in the equipment shell, through the equipment shell, first bearing, the mounting panel, the second bearing, the workstation shell, the workstation, including a motor, an action wheel and from the driving wheel, anchor clamps clip equipment on the mounting panel, the mounting panel can rotate through motor control between first bearing and second bearing, make the mounting panel rotate the equipment rotation that drives needs the maintenance and adjust the angle, simultaneously can be through the workstation, the equipment, Oil leakage groove and oil storage chamber can avoid fluid to fall on ground pollution operational environment, collects fluid and avoids extravagant.

Description

Intelligent mechanical overhaul

Technical Field

The utility model relates to a machinery overhauls technical field, specifically is an intelligent machinery overhauls.

Background

In the daily use and operation process of the machine equipment, due to the influence of factors such as external load, internal stress, abrasion, corrosion, natural erosion and the like, the size, the shape, the mechanical property and the like of individual parts or the whole of the machine equipment are changed, the production capacity of the equipment is reduced, the consumption of raw materials and power is increased, the product quality is reduced, even personal and equipment accidents are caused, the objective law of technical degradation which cannot be avoided by all the equipment is adopted, and in order to enable the machine equipment to frequently exert the production efficiency and prolong the service cycle of the equipment, the equipment needs to be subjected to proper maintenance and daily maintenance work, so that the mechanical maintenance equipment is needed.

Some mechanical maintenance devices currently on the market:

(1) in the process of overhauling mechanical equipment, because a large number of oil cylinders are arranged on some mechanical equipment, the stored oil amount is large, and the reason that a large amount of oil flows out due to disassembly during overhauling is caused;

(2) in-process that overhauls at mechanical equipment, because need carry out the overall inspection maintenance to mechanical equipment, need carry out the reason of inspection maintenance to a plurality of angles of mechanical equipment, current mechanical inspection equipment when needing a plurality of angles to inspect the maintenance, need the maintainer oneself to walk and look for suitable angle, in the limited condition of surrounding environment, need move the problem that mechanical equipment torsional angle looked for suitable angle.

We propose an intelligent mechanical overhaul in order to solve the problems set forth above.

SUMMERY OF THE UTILITY MODEL

Technical problem to be solved

In order to overcome the defects of the prior art in the background art, the utility model aims to provide an intelligent mechanical maintenance, which solves the problems that in the existing intelligent mechanical maintenance in the market proposed in the background art, in the maintenance process of mechanical equipment, because a large number of oil cylinders are arranged on the mechanical equipment, the stored oil amount is large, and the disassembly during maintenance can cause a large amount of oil to flow out, the existing mechanical maintenance equipment can cause the oil in the maintenance equipment to flow out and fall on the ground to pollute the working environment, the oil in the mechanical equipment can not be collected, the oil is lost and wasted, so that economic loss is caused, and in the maintenance process of the mechanical equipment, because the mechanical equipment needs to be comprehensively inspected and maintained, the mechanical equipment needs to be inspected and maintained at a plurality of angles, and when the inspection and maintenance are carried out at a plurality of angles, the maintenance personnel need to walk to search for a proper angle, and the mechanical equipment needs to be moved to search for a proper angle under the condition that the surrounding environment is limited.

(II) technical scheme

In order to achieve the above purpose, the utility model discloses a following technical scheme realizes:

an intelligent machine overhaul comprises an equipment shell, a first bearing, an installation plate, a second bearing, a workbench shell and a workbench, wherein the workbench is installed on the inner side of the workbench shell, the second bearing is installed on the outer side of the workbench shell, the installation plate is installed on the outer side of the second bearing, the first bearing is installed on the outer side of the installation plate, the second bearing is installed on the inner side of the equipment shell, a motor is installed in the equipment shell, the motor is connected with a driving wheel, the driving wheel is connected with a driven wheel, the driven wheel is connected with the installation plate, a support is installed on the installation plate, and a clamping block is installed on the support;

the oil leakage protection device is characterized in that an oil leakage groove is formed in the workbench, an oil storage cavity is formed between the workbench and the workbench shell, the oil leakage groove is communicated with the oil storage cavity, a liquid level sensor is installed on the inner side of the workbench shell, an operation panel is installed on the equipment shell, and an alarm is installed at the top of the operation panel.

Preferably, install the support column between workstation and the workstation shell, the one end of support column is fixed with the inner diapire of workstation shell, the other end of support column is fixed with the bottom of workstation, the support column is hollow tubulose, and is a plurality of support column evenly distributed is in the oil storage intracavity, support column and oil leak groove looks adaptation.

Preferably, the last intercommunication of workstation shell has the oil extraction pipe, the oil extraction pipe is connected with the bottom in the workstation shell outside, the oil extraction pipe sets up between workstation shell and equipment shell, install the oil drain valve on the equipment shell, the oil drain valve is connected with the oil extraction pipe, the bottom in the equipment shell outside is installed to the oil drain valve.

Further, equipment shell, first bearing, mounting panel, second bearing, workstation shell and workstation all are circularly, the inboard of equipment shell and the outside fixed mounting of first bearing, the inboard of first bearing and the outside fixed mounting of mounting panel, the inboard of mounting panel and the outside fixed mounting of second bearing, the inboard of second bearing and the outside fixed mounting of workstation shell, workstation fixed mounting is in the inboard of workstation shell, the central point of diapire puts in the equipment shell of workstation shell fixed mounting.

Further, the top of workstation is less than the top 1cm of workstation shell, and is a plurality of the oil leak groove is evenly seted up on the workstation, the oil leak groove is the bar notch, the oil leak hole has been seted up on the oil leak groove, the oil leak groove passes through oil leak hole and oil storage chamber intercommunication.

Further, the motor is a servo motor, the output end of the motor is connected with the driving wheel through a coupler, the driven wheel is annular, the tooth pitch and the tooth shape on the inner side of the driven wheel are matched with the tooth pitch and the tooth shape on the outer side of the driving wheel, and the driven wheel is fixedly installed at the bottom of the installation plate.

Further, the support mounting is at the top of mounting panel, support quantity is four, four the support uniform mount is on the mounting panel, the clamp splice is installed in the support and is close to one side that the central point put, the top at support one side is installed to the clamp splice.

Furthermore, a button is installed on the control panel, and a controller is installed in the control panel.

Further, the controller is connected with a power supply, the output ends of the liquid level sensor and the button are electrically connected with the input end of the controller, and the output end of the controller is electrically connected with the input ends of the motor and the alarm.

(III) advantageous effects

Compared with the prior art, the beneficial effects of the utility model are that: this intelligent machinery overhauls:

(1) the oil leakage device is arranged on the inner side of a workbench shell through a workbench, a second bearing is arranged on the outer side of the workbench shell, a mounting plate is arranged on the outer side of the second bearing, a first bearing is arranged on the outer side of the mounting plate, a second bearing is arranged on the inner side of an equipment shell, a motor is arranged in the equipment shell, the motor is connected with a driving wheel, the driving wheel is connected with a driven wheel, the driven wheel is connected with the mounting plate, the mounting plate can rotate between the first bearing and the second bearing under the control of the motor, a support is arranged on the mounting plate, a clamping block is arranged on the support and clamps equipment to be overhauled, so that the mounting plate rotates to drive the equipment to be overhauled to rotate to adjust the angle, the aim of conveniently adjusting the angle is achieved, an oil leakage groove is arranged on the workbench, an oil storage cavity is arranged between the workbench and the workbench shell, and is communicated with the oil storage cavity, when the equipment needing to be overhauled is disassembled, the outflow oil flows into the oil storage cavity from the oil leakage groove, the oil is prevented from flowing out and falling on the ground to pollute the working environment, and the oil is collected to avoid waste.

(2) This intelligence machinery overhauls can pass through level sensor and alarm at the in-process of overhauing equipment, make oil storage intracavity fluid when reacing the level sensor height, alarm warning is awaken to the alarm through the alarm, avoid fluid too much to spill over, simultaneously can be through the erection bracing post between workstation and the workstation shell, make the support intensity of workstation improve, through arranging oil pipe and oil drain valve, make oil storage intracavity fluid too much time, open the oil drain valve, take out fluid through arranging oil pipe and place in suitable container, top through the workstation is less than the top 1cm of workstation shell, can keep away the risk that fluid too much flows from the workstation, through installing the button on controlling the panel, be convenient for control panel to this equipment control.

Drawings

FIG. 1 is a schematic view of a three-dimensional structure of the intelligent mechanical maintenance of the present invention;

FIG. 2 is a schematic view of the top view structure of the intelligent mechanical maintenance system of the present invention;

FIG. 3 is a schematic view of the front view structure of the intelligent mechanical maintenance of the present invention;

FIG. 4 is a schematic view of the sectional structure of the intelligent machine maintenance in front view;

FIG. 5 is a schematic view of the explosion structure of the working platform for intelligent mechanical maintenance of the present invention;

FIG. 6 is a schematic view of the three-dimensional structure of the worktable for intelligent mechanical maintenance of the utility model;

FIG. 7 is a schematic view of the top view structure of the working table for intelligent mechanical maintenance of the present invention;

fig. 8 is the utility model discloses workstation front view sectional structure schematic diagram that intelligent machine overhauld.

In the figure: equipment shell 1, first bearing 2, mounting panel 3, second bearing 4, workstation shell 5, workstation 6, oil leak groove 601, motor 7, action wheel 8, follow driving wheel 9, support 10, clamp splice 11, oil storage chamber 12, level sensor 13, oil drain pipe 14, oil drain valve 15, support column 16, control panel 17, alarm 18.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-8, the present invention provides an intelligent machine maintenance; the device comprises an equipment shell 1, a first bearing 2, a mounting plate 3, a second bearing 4, a workbench shell 5 and a workbench 6, wherein the workbench 6 is arranged on the inner side of the workbench shell 5, the second bearing 4 is arranged on the outer side of the workbench shell 5, the mounting plate 3 is arranged on the outer side of the second bearing 4, the first bearing 2 is arranged on the outer side of the mounting plate 3, the second bearing 4 is arranged on the inner side of the equipment shell 1, a motor 7 is arranged in the equipment shell 1, the motor 7 is connected with a driving wheel 8, the driving wheel 8 is connected with a driven wheel 9, the driven wheel 9 is connected with the mounting plate 3, a support 10 is arranged on the mounting plate 3, and a clamping block 11 is arranged on the support 10;

an oil leakage groove 601 is formed in the workbench 6, an oil storage cavity 12 is formed between the workbench 6 and the workbench shell 5, the oil leakage groove 601 is communicated with the oil storage cavity 12, a liquid level sensor 13 is installed on the inner side of the workbench shell 5, an operation panel 17 is installed on the equipment shell 1, and an alarm 18 is installed at the top of the operation panel 17;

as an optimal technical solution of the utility model: a supporting column 16 is arranged between the workbench 6 and the workbench shell 5, one end of the supporting column 16 is fixed with the inner bottom wall of the workbench shell 5, the other end of the supporting column 16 is fixed with the bottom of the workbench 6, the supporting column 16 is in a hollow tubular shape, a plurality of supporting columns 16 are uniformly distributed in the oil storage cavity 12, and the supporting columns 16 are matched with the oil leakage groove 601, so that the supporting strength of the workbench 3 is improved;

as an optimal technical solution of the utility model: an oil discharge pipe 14 is communicated with the workbench shell 5, the oil discharge pipe 14 is connected with the bottom of the outer side of the workbench shell 5, the oil discharge pipe 14 is arranged between the workbench shell 5 and the equipment shell 1, an oil discharge valve 15 is installed on the equipment shell 1, the oil discharge valve 15 is connected with the oil discharge pipe 14, the oil discharge valve 15 is installed at the bottom of the outer side of the equipment shell 1, when too much oil exists in the oil storage cavity 12, the oil discharge valve 15 is opened, and the oil is taken out through the oil discharge pipe 14 and placed in a proper container;

as an optimal technical solution of the utility model: the device comprises a device shell 1, a first bearing 2, a mounting plate 3, a second bearing 4, a workbench shell 5 and a workbench 6, wherein the inner side of the device shell 1 is fixedly mounted with the outer side of the first bearing 2, the inner side of the first bearing 2 is fixedly mounted with the outer side of the mounting plate 3, the inner side of the mounting plate 3 is fixedly mounted with the outer side of the second bearing 4, the inner side of the second bearing 4 is fixedly mounted with the outer side of the workbench shell 5, the workbench 6 is fixedly mounted on the inner side of the workbench shell 5, and the workbench shell 5 is fixedly mounted at the central position of the inner bottom wall of the device shell 1, so that the mounting plate 3 can rotate between the first bearing 2 and the second bearing 4;

as an optimal technical solution of the utility model: the top of the workbench 6 is 1cm lower than the top of the workbench shell 5, a plurality of oil leakage grooves 601 are uniformly formed in the workbench 6, the oil leakage grooves 601 are strip-shaped notches, oil leakage holes are formed in the oil leakage grooves 601, the oil leakage grooves 601 are communicated with the oil storage cavity 12 through the oil leakage holes, and the risk that too much oil flows out of the workbench 6 can be avoided;

as an optimal technical solution of the utility model: the motor 7 is a servo motor, the output end of the motor 7 is connected with the driving wheel 8 through a coupler, the driven wheel 9 is annular, the tooth pitch tooth profile on the inner side of the driven wheel 9 is matched with the tooth pitch tooth profile on the outer side of the driving wheel 8, the driven wheel 9 is fixedly arranged at the bottom of the mounting plate 3, the motor is started to enable the driving wheel 8 to rotate and drive the driven wheel 9 to rotate, and the driven wheel 9 rotates to enable the mounting plate 3 to rotate;

as an optimal technical solution of the utility model: the support 10 is arranged at the top of the mounting plate 3, the number of the supports 10 is four, the four supports 10 are uniformly arranged on the mounting plate 3, the clamping block 11 is arranged on one side of the support 10 close to the center, the clamping block 11 is arranged at the top of one side of the support 10, and the four clamping blocks 11 can firmly clamp equipment to be overhauled;

as an optimal technical solution of the utility model: the control panel 17 is provided with buttons, and the control panel 17 is internally provided with a controller, so that the control panel 17 can control the equipment conveniently;

as an optimal technical solution of the utility model: the controller is connected with a power supply, the output ends of the liquid level sensor 13 and the button are electrically connected with the input end of the controller, and the output end of the controller is electrically connected with the input ends of the motor 7 and the alarm 18, so that the controller can control electrical elements in the equipment.

The working principle of the embodiment is as follows: when the intelligent machine is used for maintenance, as shown in figures 1-4, the device integrally comprises an equipment shell 1, a first bearing 2, a mounting plate 3, a second bearing 4, a workbench shell 5 and a workbench 6, equipment to be maintained is placed on the workbench 6, the equipment to be maintained is clamped by a clamping block 11, the mounting plate 3 can rotate between the first bearing 2 and the second bearing 4 through the matching of the first bearing 2 and the second bearing 4, a driven plate 17 is used for controlling the motor 7 to rotate, the motor 7 rotates to enable a driving wheel 8 to rotate, the driving wheel 8 is matched with a driven wheel 9, the driving wheel 8 drives the driven wheel 9 to rotate, the driven wheel 9 rotates to enable the mounting plate 3 to rotate between the first bearing 2 and the second bearing 4, the mounting plate 3 rotates to enable the equipment clamped by the clamp 11 to rotate for adjusting the angle, the equipment to be maintained is adjusted to a proper position for maintenance, as shown in fig. 5-8, in the maintenance process, the equipment is disassembled to enable oil in the equipment to flow out to the workbench 6, the oil flows into the oil storage cavity 12 from an oil leakage groove 601 on the workbench 5, when the oil in the oil storage cavity 12 reaches a certain value and triggers the liquid level sensor 13, the liquid level sensor 13 sends a signal to the controller, and the controller enables the alarm 18 to give an alarm for reminding;

as shown in fig. 1 and 4, when the device is used, the excessive oil level sensor 13 in the oil storage chamber 12 detects the excessive oil level, and the alarm 18 gives an alarm, because the oil drain valve 15 is installed on the oil drain pipe 14, the oil drain pipe 14 is communicated with the oil storage chamber 12, the oil drain valve 15 is opened to take out and collect the oil in the oil storage chamber 12, which is the working process of the whole device, and the content which is not described in detail in this specification belongs to the prior art which is well known to those skilled in the art.

The electrical components presented herein may be electrically connected to an onboard controller, and the controller may be electrically connected to the external 220V mains, and the controller may be a computer or other conventionally known device that performs the control.

The related electrical components referred to in the present application are all hardware system electrical components or are functional electrical components in which a computer software program or a protocol is combined with hardware in the prior art, and the computer software program or the protocol referred to by the functional electrical components is a technology known by persons skilled in the art per se and is not an improvement of the present application; the improvement of the application is the interaction relation or the connection relation among all electrical components, namely, the integral structure of the system is improved, so as to solve the corresponding technical problems to be solved by the application.

Although the present invention has been described in detail with reference to the foregoing embodiments, it should be noted that, in the present invention, unless otherwise explicitly specified or limited, the terms "set", "mounted", "connected", "fixed", and the like are to be interpreted broadly, and may be, for example, either fixedly connected or detachably connected; or indirectly through an intermediary. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art; it will be appreciated by those skilled in the art that modifications may be made to the above-described embodiments, or equivalents may be substituted for elements thereof, and any modifications, equivalents, improvements and the like which fall within the spirit and scope of the present invention may be resorted to.

Claims

1. The utility model provides an intelligent machinery overhauls, includes equipment shell (1), first bearing (2), mounting panel (3), second bearing (4), workstation shell (5) and workstation (6), its characterized in that, the inboard at workstation shell (5) is installed in workstation (6), the outside at workstation shell (5) is installed in second bearing (4), the outside at second bearing (4) is installed in mounting panel (3), the outside at mounting panel (3) is installed in first bearing (2), the inboard at equipment shell (1) is installed in second bearing (4), install motor (7) in equipment shell (1), motor (7) are connected with action wheel (8), action wheel (8) are connected with from driving wheel (9), from driving wheel (9) being connected with mounting panel (3), install support (10) on mounting panel (3), a clamping block (11) is arranged on the bracket (10);

oil leakage groove (601) has been seted up on workstation (6), be provided with oil storage chamber (12) between workstation (6) and workstation shell (5), oil leakage groove (601) and oil storage chamber (12) intercommunication, level sensor (13) are installed to the inboard of workstation shell (5), install on equipment casing (1) and control panel (17), alarm (18) are installed at the top of controlling panel (17).

2. An intelligent mechanical overhaul according to claim 1, wherein a support column (16) is installed between the workbench (6) and the workbench housing (5), one end of the support column (16) is fixed to the inner bottom wall of the workbench housing (5), the other end of the support column (16) is fixed to the bottom of the workbench (6), the support column (16) is in a hollow tubular shape, the support columns (16) are uniformly distributed in the oil storage cavity (12), and the support column (16) is matched with the oil leakage groove (601).

3. An intelligent mechanical overhaul according to claim 1, wherein an oil drain pipe (14) is communicated with the workbench shell (5), the oil drain pipe (14) is connected with the bottom of the outer side of the workbench shell (5), the oil drain pipe (14) is arranged between the workbench shell (5) and the equipment shell (1), an oil drain valve (15) is installed on the equipment shell (1), the oil drain valve (15) is connected with the oil drain pipe (14), and the oil drain valve (15) is installed at the bottom of the outer side of the equipment shell (1).

4. The intelligent mechanical overhaul of claim 1, characterized in that, equipment shell (1), first bearing (2), mounting panel (3), second bearing (4), workstation shell (5) and workstation (6) all are circular, the inboard of equipment shell (1) and the outside fixed mounting of first bearing (2), the inboard of first bearing (2) and the outside fixed mounting of mounting panel (3), the inboard of mounting panel (3) and the outside fixed mounting of second bearing (4), the inboard of second bearing (4) and the outside fixed mounting of workstation shell (5), workstation (6) fixed mounting is in the inboard of workstation shell (5), workstation shell (5) fixed mounting is in the central point of equipment shell (1) interior diapire and is put.

5. An intelligent mechanical overhaul device according to claim 1, wherein the top of the workbench (6) is 1cm lower than the top of the workbench shell (5), a plurality of oil leakage grooves (601) are uniformly formed in the workbench (6), the oil leakage grooves (601) are strip-shaped notches, oil leakage holes are formed in the oil leakage grooves (601), and the oil leakage grooves (601) are communicated with the oil storage cavity (12) through the oil leakage holes.

6. An intelligent mechanical overhaul according to claim 1, wherein the motor (7) is a servo motor, the output end of the motor (7) is connected with the driving wheel (8) through a coupler, the driven wheel (9) is annular, the tooth pitch profile inside the driven wheel (9) is matched with the tooth pitch profile outside the driving wheel (8), and the driven wheel (9) is fixedly mounted at the bottom of the mounting plate (3).

7. An intelligent mechanical overhaul according to claim 1, wherein the brackets (10) are mounted on the top of the mounting plate (3), the number of the brackets (10) is four, the four brackets (10) are uniformly mounted on the mounting plate (3), the clamping blocks (11) are mounted on one side of the brackets (10) close to the central position, and the clamping blocks (11) are mounted on the top of one side of the brackets (10).

8. An intelligent mechanical service as claimed in claim 1, wherein the control panel (17) is provided with buttons and the control panel (17) is provided with a controller.

9. An intelligent mechanical overhaul according to claim 8, wherein the controller is connected to a power supply, the output ends of the liquid level sensor (13) and the button are electrically connected to the input end of the controller, and the output end of the controller is electrically connected to the input ends of the motor (7) and the alarm (18).