CN209363634U - Inner hole of workpiece tool and processing unit (plant) - Google Patents
Inner hole of workpiece tool and processing unit (plant) Download PDFInfo
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- CN209363634U CN209363634U CN201822230559.XU CN201822230559U CN209363634U CN 209363634 U CN209363634 U CN 209363634U CN 201822230559 U CN201822230559 U CN 201822230559U CN 209363634 U CN209363634 U CN 209363634U
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Abstract
Description
技术领域technical field
本实用新型属于铸造零件内孔加工技术领域,具体涉及一种工件内孔加工用刀具及加工装置。The utility model belongs to the technical field of inner hole processing of casting parts, in particular to a cutting tool and a processing device for inner hole processing of workpieces.
背景技术Background technique
现有的镗孔刀无法加工出内孔径比外孔径大的平底孔,而内槽刀杆可加工内孔径比外孔径大的孔,但无法加工平底孔,更不能加工带凸台的平底孔,外槽刀杆可加工带凸台的平底孔,但不能加工超过外孔径的内孔。针对内孔径比外孔径大且带有凸台的工件内孔,需要采用不同的刀具进行加工,生产费时费力。Existing boring tools cannot process flat-bottomed holes whose inner diameter is larger than the outer diameter, while inner groove cutter bars can process holes with larger inner diameter than the outer diameter, but cannot process flat-bottomed holes, let alone flat-bottomed holes with bosses , The outer groove tool holder can process the flat-bottomed hole with the boss, but it cannot process the inner hole exceeding the diameter of the outer hole. For the inner hole of the workpiece whose inner diameter is larger than the outer diameter and has a boss, it is necessary to use different tools for processing, and the production is time-consuming and laborious.
实用新型内容Utility model content
本实用新型旨在解决现有技术中存在的技术问题。为此,本实用新型提供一种工件内孔加工用刀具及加工装置,目的是使刀具可满足一个工件科加工不同孔径且含有凸台的内孔。The utility model aims to solve the technical problems existing in the prior art. Therefore, the utility model provides a cutting tool and a processing device for machining the inner hole of a workpiece. The purpose is to enable the tool to process inner holes with different diameters and bosses in one workpiece.
为了实现上述目的,本实用新型采取的技术方案为:In order to achieve the above object, the technical scheme that the utility model takes is:
一种工件内孔加工用刀具,包括刀杆和刀头,所述刀头包括第一刀片和第二刀片,第一刀片与刀杆的一端面连接形成有内台阶状刃边,且第一刀片朝向刀杆的径向方向延伸形成有外台阶状刃边,所述第二刀片设于第一刀片的顶端外侧边且与第一刀片的顶端面形成顶部台阶状刃边,外台阶状刃边的竖直外侧边与第二刀片的竖直外侧边处于同一竖直平面内。A cutting tool for machining inner holes of workpieces, comprising a cutter bar and a cutter head, the cutter head includes a first blade and a second blade, the first blade is connected to an end surface of the cutter bar to form an inner stepped edge, and the first The blade extends toward the radial direction of the cutter bar to form an outer stepped edge, and the second blade is arranged on the top outer side of the first blade and forms a top stepped edge with the top surface of the first blade. The vertical outer edge of the cutting edge is in the same vertical plane as the vertical outer edge of the second blade.
所述第一刀片与第二刀片的横截面均为长方形。The cross sections of the first blade and the second blade are both rectangular.
所述第一刀片与第二刀片为一体成型结构。The first blade and the second blade are integrally formed.
所述刀杆的一端面与第一刀片可拆卸连接。One end surface of the knife rod is detachably connected with the first blade.
所述刀杆的一端面与第一刀片固定连接。One end surface of the knife rod is fixedly connected with the first blade.
所述刀杆连接刀头的一端设有定位柱,所述第一刀片的底端面设有定位孔。One end of the knife rod connected to the knife head is provided with a positioning column, and the bottom end surface of the first blade is provided with a positioning hole.
本实用新型还提供一种工件内孔加工装置,包括夹持工件夹持部的卡盘,所述装置还包括所述刀具。The utility model also provides a workpiece inner hole processing device, which includes a chuck for clamping the clamping part of the workpiece, and the device also includes the tool.
所述卡盘为三爪卡盘。The chuck is a three-jaw chuck.
所述卡盘设有定位工件端部的定位槽。The chuck is provided with a positioning groove for positioning the end of the workpiece.
本实用新型的有益效果:本实用新型能够满足使用一个刀具即可对同一个工件加工不同孔径且含有凸台的内孔,提高工件内孔加工的生产效率。相对之前的加工方法,更加简单、方便,同时还可以更换刀片,免去了磨削车刀及重复定位的难度。Beneficial effects of the utility model: the utility model can meet the requirements of using one tool to process the inner holes with different diameters and bosses on the same workpiece, and improve the production efficiency of the inner hole processing of the workpiece. Compared with the previous processing method, it is simpler and more convenient. At the same time, the blade can be replaced, eliminating the difficulty of grinding turning tools and repeated positioning.
附图说明Description of drawings
本说明书包括以下附图,所示内容分别是:This manual includes the following drawings, the contents shown are:
图1是本实用新型刀具的结构示意图;Fig. 1 is the structural representation of the utility model cutting tool;
图2是本实用新型工件的结构示意图;Fig. 2 is the structural representation of the utility model workpiece;
图3是本实用新型工件的俯视图;Fig. 3 is the top view of the utility model workpiece;
图4是本实用新型加工装置的结构示意图。Fig. 4 is a structural schematic diagram of the processing device of the present invention.
图中标记为:Labeled in the figure:
1、刀杆,2、第一刀片,3、第二刀片,4、内台阶状刃边,5、外台阶状刃边,6、顶部台阶状刃边,7、外台阶状刃边的竖直外侧边,8、第二刀片的竖直外侧边,9、工件,10、凸台,11、三抓卡盘,12、定位槽。1. Cutter bar, 2. First blade, 3. Second blade, 4. Inner stepped edge, 5. Outer stepped edge, 6. Top stepped edge, 7. Vertical of outer stepped edge Straight outer side, 8, the vertical outer side of the second blade, 9, workpiece, 10, boss, 11, three catch chuck, 12, positioning groove.
具体实施方式Detailed ways
下面对照附图,通过对实施例的描述,对本实用新型的具体实施方式作进一步详细的说明,目的是帮助本领域的技术人员对本实用新型的构思、技术方案有更完整、准确和深入的理解,并有助于其实施。Next, with reference to the accompanying drawings, through the description of the embodiments, the specific implementation of the present utility model will be further described in detail, the purpose is to help those skilled in the art to have a more complete, accurate and in-depth understanding of the concept and technical solutions of the present utility model , and contribute to its implementation.
如图1所示,一种工件内孔加工用刀具,包括刀杆1和刀头,所述刀头包括第一刀片2和第二刀片3,第一刀片2与刀杆1的一端面连接形成有内台阶状刃边4,且第一刀片朝向刀杆的径向方向延伸形成有外台阶状刃边5,第二刀片3设于第一刀片2的顶端外侧边且与第一刀片的顶端面形成顶部台阶状刃边6,外台阶状刃边5的竖直外侧边7与第二刀片的竖直外侧边8处于同一竖直平面内。通过三个台阶状刃边的结构设置,能够对同一个工件加工不同孔径且含有凸台的内孔。As shown in Fig. 1, a kind of cutting tool for machining the inner hole of a workpiece includes a cutter bar 1 and a cutter head, and the cutter head includes a first blade 2 and a second blade 3, and the first blade 2 is connected to an end surface of the cutter rod 1 An inner stepped edge 4 is formed, and the first blade extends toward the radial direction of the knife rod to form an outer stepped edge 5, and the second blade 3 is arranged on the top outer side of the first blade 2 and is connected to the first blade The top end face of the blade forms a top stepped edge 6, and the vertical outer edge 7 of the outer stepped edge 5 is in the same vertical plane as the vertical outer edge 8 of the second blade. Through the structural arrangement of three stepped edge edges, inner holes with different diameters and bosses can be processed on the same workpiece.
如图2所示,工件9需要加工的内孔有两个孔径,其中一个是图2中部的孔径相对较大的为内孔径,另一个位于图2右端,其孔径相对内孔径的内径要小一些,此为外孔径,在中部内孔的下端有需要加工的凸台10。图3所示为工件的俯视图,其中V型槽开口端所在圆的内径即为外孔径,V型槽底端所在圆的内径即为内孔径。As shown in Figure 2, the inner hole of the workpiece 9 to be processed has two apertures, one of which is the inner diameter of the relatively larger aperture in the middle of Figure 2, and the other is located at the right end of Figure 2, and its aperture is smaller than the inner diameter of the inner diameter. Some, this is the outer diameter, and there is a boss 10 that needs to be processed at the lower end of the middle part inner hole. Figure 3 shows the top view of the workpiece, where the inner diameter of the circle where the open end of the V-shaped groove is located is the outer diameter, and the inner diameter of the circle where the bottom end of the V-shaped groove is located is the inner diameter.
其中,第一刀片2与第二刀片3的横截面均为长方形,能适应大多数工件内孔的加工需求。当然,两个刀片也可以根据实际需求,加工出相适配的形状结构。为了保证刀头结构的牢固性,第一刀片2与第二刀片3优选为一体成型结构,两者为一体成型结构,仅需开设一个模具,即可加工出所需要的刀头结构,节省了开设多个模具的繁琐步骤。刀杆1的一端面与第一刀片2可以采用固定连接的方式连接,比如两者可以采用焊接连接。Wherein, the cross-sections of the first blade 2 and the second blade 3 are both rectangular, which can meet the processing requirements of most workpiece inner holes. Of course, the two blades can also be processed into matching shapes and structures according to actual needs. In order to ensure the firmness of the cutter head structure, the first blade 2 and the second blade 3 are preferably integrally formed, and the two are integrally formed, and only one mold is required to process the required cutter head structure, saving the cost of setting up. Tedious steps for multiple moulds. One end surface of the cutter bar 1 and the first blade 2 can be fixedly connected, for example, the two can be connected by welding.
作为进一步的改进,刀杆1的一端面与第一刀片2优选采用可拆卸连接的方式连接,便于拆装更换不同的刀片。具体而言,在刀杆连接第一刀片的端面上设置安装孔,在第一刀片底端可以设置一体成型的紧固块,紧固块设置与安装孔连接的紧固螺栓。当然,由于第一刀片具有一定的厚度,可以直接在第一刀片的底端设置紧固螺栓。需要更换刀片时,拆卸下紧固螺栓,更换成所需要的刀片后再通过紧固螺栓与安装孔装配连接即可。为了便于刀杆对第一刀片进行预定位,刀杆连接刀头的一端可以设有定位柱,第一刀片的底端面设有定位孔。安装时将定位柱对准第一刀片底端面的定位孔,并将定位柱插入定位孔内,通过紧固螺栓与安装孔配合进行紧固连接。As a further improvement, one end surface of the cutter bar 1 is preferably connected to the first blade 2 in a detachable manner, so as to facilitate disassembly and replacement of different blades. Specifically, a mounting hole is provided on the end face of the cutter bar connected to the first blade, and an integrally formed fastening block can be provided at the bottom end of the first blade, and the fastening block is provided with a fastening bolt connected to the mounting hole. Of course, since the first blade has a certain thickness, fastening bolts can be directly arranged on the bottom end of the first blade. When the blade needs to be replaced, the fastening bolt is disassembled, replaced with the required blade and then assembled and connected with the mounting hole through the fastening bolt. In order to facilitate the pre-positioning of the first blade by the cutter bar, a positioning post may be provided at one end of the cutter bar connected to the cutter head, and a positioning hole may be provided on the bottom surface of the first blade. When installing, the positioning post is aligned with the positioning hole on the bottom surface of the first blade, and the positioning post is inserted into the positioning hole, and the fastening bolt is matched with the mounting hole for fastening connection.
工件内孔加工装置如图4所示,该加工装置包括机床和设于机床上用于夹持工件夹持部的卡盘和用于加工工件内孔的刀具。卡盘优选为三爪卡盘11。为了便于对工件安装时进行预定位,三爪卡盘还设有定位工件端部的定位槽12。安装时,先将工件的前端预先卡入定位槽内,之后通过三爪卡盘对工件进行夹紧和定位。刀具的导杆炳与机床连接,启动机床通过刀具对卡盘夹紧定位后的工件进行加所需要的内孔工。The workpiece inner hole processing device is shown in Fig. 4. The processing device includes a machine tool, a chuck provided on the machine tool for clamping the workpiece clamping portion, and a tool for processing the workpiece inner hole. The chuck is preferably a three-jaw chuck 11 . In order to facilitate the pre-positioning of the workpiece during installation, the three-jaw chuck is also provided with a positioning groove 12 for positioning the end of the workpiece. When installing, the front end of the workpiece is pre-clamped into the positioning groove, and then the workpiece is clamped and positioned by the three-jaw chuck. The guide rod of the tool is connected to the machine tool, and the machine tool is started to process the inner hole required for machining the workpiece after the chuck is clamped and positioned by the tool.
采用本实用新型的刀具,在使用一个刀具的情况下即可对同一个工件加工不同孔径且含有凸台的内孔,提高工件内孔加工的生产效率。相对之前采用多个加工刀具组合更换的加工方法,更加简单、方便,同时刀具还可以更换刀片,免去了磨削车刀及重复定位的难度。By adopting the cutting tool of the utility model, the same workpiece can be processed with different diameters and inner holes containing bosses under the condition of using one cutting tool, thereby improving the production efficiency of machining the inner hole of the workpiece. Compared with the previous processing method of multiple processing tool combination replacement, it is simpler and more convenient. At the same time, the tool can also replace the blade, eliminating the difficulty of grinding turning tools and repeated positioning.
以上结合附图对本实用新型进行了示例性描述。显然,本实用新型具体实现并不受上述方式的限制。只要是采用了本实用新型的方法构思和技术方案进行的各种非实质性的改进;或未经改进,将本实用新型的上述构思和技术方案直接应用于其它场合的,均在本实用新型的保护范围之内。The utility model has been exemplarily described above in conjunction with the accompanying drawings. Apparently, the specific implementation of the present invention is not limited by the above methods. As long as the various insubstantial improvements made by adopting the method concept and technical solution of the present utility model; within the scope of protection.
Claims (9)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822230559.XU CN209363634U (en) | 2018-12-28 | 2018-12-28 | Inner hole of workpiece tool and processing unit (plant) |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822230559.XU CN209363634U (en) | 2018-12-28 | 2018-12-28 | Inner hole of workpiece tool and processing unit (plant) |
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| Publication Number | Publication Date |
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| CN209363634U true CN209363634U (en) | 2019-09-10 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201822230559.XU Expired - Fee Related CN209363634U (en) | 2018-12-28 | 2018-12-28 | Inner hole of workpiece tool and processing unit (plant) |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109465469A (en) * | 2018-12-28 | 2019-03-15 | 铜陵市三圆特种铸造有限责任公司 | Tool and processing device for machining inner hole of workpiece |
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2018
- 2018-12-28 CN CN201822230559.XU patent/CN209363634U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109465469A (en) * | 2018-12-28 | 2019-03-15 | 铜陵市三圆特种铸造有限责任公司 | Tool and processing device for machining inner hole of workpiece |
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Address after: 244000 No. 4201, west section of Cuihu Sixth Road, Tongling City, Anhui Province Patentee after: Tongling Sanyuan Machinery Manufacturing Co.,Ltd. Address before: 244000 No. 4201, west section of Cuihu Sixth Road, Tongling City, Anhui Province Patentee before: TONGLING SANYUAN SPECIAL CASTING CO.,LTD. |
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Granted publication date: 20190910 |
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