CN209352962U - Distributor is used in a kind of smelting of high temperature alloy master alloy - Google Patents
Distributor is used in a kind of smelting of high temperature alloy master alloy Download PDFInfo
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- CN209352962U CN209352962U CN201821776636.5U CN201821776636U CN209352962U CN 209352962 U CN209352962 U CN 209352962U CN 201821776636 U CN201821776636 U CN 201821776636U CN 209352962 U CN209352962 U CN 209352962U
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- groove
- distributor
- plug hole
- mould pipe
- dam
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- 229910045601 alloy Inorganic materials 0.000 title claims abstract description 61
- 239000000956 alloy Substances 0.000 title claims abstract description 61
- 238000003723 Smelting Methods 0.000 title claims abstract description 9
- 229910052751 metal Inorganic materials 0.000 claims abstract description 21
- 239000002184 metal Substances 0.000 claims abstract description 21
- 238000005266 casting Methods 0.000 claims abstract description 16
- ZZUFCTLCJUWOSV-UHFFFAOYSA-N furosemide Chemical compound C1=C(Cl)C(S(=O)(=O)N)=CC(C(O)=O)=C1NCC1=CC=CO1 ZZUFCTLCJUWOSV-UHFFFAOYSA-N 0.000 claims abstract description 4
- 238000004891 communication Methods 0.000 claims description 20
- 229910000838 Al alloy Inorganic materials 0.000 claims description 11
- 239000007788 liquid Substances 0.000 claims description 3
- 239000011819 refractory material Substances 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 2
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical group [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 claims 1
- 239000010931 gold Substances 0.000 claims 1
- 229910052737 gold Inorganic materials 0.000 claims 1
- 238000005516 engineering process Methods 0.000 abstract description 3
- 241001062472 Stokellia anisodon Species 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 8
- 241001417490 Sillaginidae Species 0.000 description 4
- 230000007547 defect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000000748 compression moulding Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 229910001338 liquidmetal Inorganic materials 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
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- Continuous Casting (AREA)
Abstract
The utility model discloses a kind of high temperature alloy master alloy smelting distributors, belong to metal smelt, casting technology field.The distributor includes discoid distributor body, and distributor body includes circular inner groove and annular outer groove, is separated between inside groove and outer groove by ring dam；The inside groove is pouring metal melt drop point and a plug hole I is arranged at interior groove bottom center, and multiple plug holes II are evenly distributed in the annular groove bottom of the outer groove, is equipped between each adjacent two plug hole II and intercepts dam；The bottom of the plug hole I and plug hole II is connected with mould pipe.The utility model can be with ten mould pipes of once-cast, and it is able to achieve each mould pipe of sequential casting, molten metal can also carry out abundant feeding to the mould pipe filled has been poured when flowing to subsequent mould pipe, ensure to obtain the high quality alloy pig without a shrinkage cavity, the yield rate of alloy pig, remarkable in economical benefits is greatly improved.
Description
Technical field
The present invention relates to metal smelts, casting technology field, and in particular to a kind of high temperature alloy master alloy smelting distribution
Device.
Background technique
The demand of common crucible size and production unit is cast according to current high temperature alloy, while also for convenience of subsequent casting
The progress of blanking procedure during making, during the preparation of high temperature alloy master alloy, it is 75- that master alloy, which is usually poured into diameter,
85mm, length are greater than the bar of 300mm.Currently used pouring procedure has single casting and more while casting etc..It is single to pour
Efficiency is lower when note, and operation control difficulty is larger and feeding capacity is not easy to control, makes the casting quality fluctuation between different times
Larger, advantage is to can guarantee the defects of molten metal is persistently cast in mould pipe, and alloy pig outer surface is not likely to produce cold shut；Compared to it
Under, more to be poured efficiency simultaneously higher, and it is easy to operate, but cannot be guaranteed that all mould Guan Jun have continual and steady molten metal to flow into,
The defects of instantaneous cutout causes alloy ingot surface to form cold shut is generated in Yi Mo pipe, while the aluminium alloy of larger capacity being needed to make
The shrinkage cavity that master alloy ingot is reduced for riser feeding, causes alloy utilization rate lower.Therefore, a kind of casting efficiency is designed
High, easy to operate, feeding is good and alloy utilization rate is high method and device may advantageously facilitate the development of high temperature alloy smelting technique,
With good economic results in society.
Utility model content
The shortcomings that in order to overcome existing smelting technique and deficiency, smelt the present invention provides a kind of high temperature alloy master alloy and use
Distributor.
The technical solution adopted in the utility model is as follows:
A kind of high temperature alloy master alloy smelting distributor, which includes discoid distributor body, distributor
Ontology includes circular inner groove and annular outer groove, is separated between inside groove and outer groove by ring dam；The inside groove is pouring metal melt
Simultaneously a plug hole I is arranged at interior groove bottom center in drop point, and uniformly distributed multiple plug holes II (can in the annular groove bottom of the outer groove
The quantity of plug hole II is set according to the requirement of pouring technology, such as arrangement 9), it is equipped between each adjacent two plug hole II
Intercept dam.
The distributor further includes annular medial launder, which is set between inside groove and outer groove, between inside groove and medial launder,
And it is separated by ring dam between medial launder and outer groove；The quantity of the medial launder is at least 1, the annular groove of medial launder
It is evenly distributed with multiple plug holes II on bottom surface, is equipped between each adjacent two plug hole II and intercepts dam.
The bottom of the plug hole I and plug hole II is connected with mould pipe.
A communication port is equipped between the inside groove and outer groove, which is opened on the ring dam, in inside groove
Aluminium alloy is flowed into outer groove by the communication port.
The height of the ring dam is higher than the height for intercepting dam.
When interception height of dam degree when the communication port two sides is unequal, i.e., (other side phase when side height is higher than the other side
It is contour to low interception dam and other interception dams), after aluminium alloy enters inside groove by crucible, molten metal is first by plug hole I in inside groove
Under mould pipe pour full, then outer groove is flowed by communication port, and successively pour into plug hole II in outer groove clockwise or counterclockwise
Under mould pipe, it is final realize mould pipe is poured one by one it is full.
When interception height of dam degree is equal in the outer groove, after aluminium alloy enters inside groove by crucible, molten metal is first by inside groove
Mould pipe under middle plug hole I pours full, then flows into outer groove by communication port, first pours into the mould pipe under first plug hole II, then by the
One plug hole II simultaneously along the mould pipe poured into other plug holes II under clockwise and counterclockwise, final realization by mould pipe by
It is a to pour completely.
Filter screen is placed between the plug hole I and plug hole II and mould pipe, to improve the degree of purity of alloy pig.
The material of the distributor is refractory material.
The advantages and positive effects of the present invention are:
1, compared with the prior device, the distributor of the utility model is not only easy to operate, can be realized while being poured more
Mould pipe, and can be realized sequential casting, guarantee it is continual and steady successively pour completely each mould pipe, obtain surface without cold shut, none
The high quality master alloy ingot of secondary shrinkage cavity, while reducing alloy amount used in riser under the premise of guaranteeing feeding, improve alloy
Overall utilization rate.
2, according to the characteristic of different-alloy, the present invention can also adjust the interception height of dam degree of interior channel opening two sides to realize list
The casting of one direction or both direction are poured simultaneously, can also increase the open amount on round dam to realize multiple directions while pour
Note, it is flexible and changeable, it is practical.Or increase medial launder to realize the casting of more mould pipes.
Detailed description of the invention
Fig. 1 is that high temperature alloy master alloy of the present invention smelts the structural schematic diagram (X-Y scheme) for using distributor.
Fig. 2 is that high temperature alloy master alloy of the present invention smelts the structural schematic diagram (three-dimensional figure) for using distributor.
Fig. 3 is that high temperature alloy master alloy of the present invention smelts the use figure for using distributor.
In figure: 1- inside groove；2- outer groove；3- ring dam；4- plug hole I；5- plug hole II；6- intercepts dam；7- communication port.Figure
Arrow direction is the flow direction of aluminium alloy in 1.
Specific embodiment
The utility model is described in further detail with reference to the accompanying drawing.
The utility model provides a kind of high temperature alloy master alloy smelting distributor, and the distributor is generally in particular manufacturing craft
It is sintered after refractory material compression moulding is added, structure is as shown in Figs. 1-3.The distributor includes discoid distributor sheet
Body, distributor body include circular inner groove 1 and annular outer groove 2, are separated between inside groove 1 and outer groove 2 by ring dam 3；Molten metal
Drop point is poured in inside groove, a plug hole I 4 is arranged in inside groove bottom center.Uniformly distributed multiple plug holes in the annular groove bottom of outer groove
II 5, it is equipped between each adjacent two plug hole II 5 and intercepts dam 6；The bottom of plug hole I and plug hole II is connected with mould pipe.
A communication port 7 is equipped between the inside groove and outer groove, which is opened on the ring dam 3, the aluminium alloy in inside groove
It is flowed into outer groove by the communication port 7.
The height on dam is intercepted described in the height of the ring dam；And dam height adjustment molten metal can be intercepted outside by adjusting
Allocation order in slot, specific as follows:
When interception height of dam degree when the communication port two sides is unequal, i.e., side height be higher than the other side when, aluminium alloy by
After crucible enters inside groove, molten metal first pours the mould pipe under plug hole I in inside groove completely, then flows into the casting in outer groove by communication port
Hole is poured metal bath surface after filling first mould pipe of outer layer and is gradually risen, initially enters more than molten metal behind relatively low interception dam
Second mould pipe pours and is successively poured each mould pipe by Fig. 1 arrow direction after filling, and final realize pours mould pipe completely one by one.
When interception height of dam degree is equal in the outer groove, after aluminium alloy enters inside groove by crucible, molten metal is first by inside groove
Mould pipe under middle plug hole I pours full, then flows into outer groove by communication port, first pours into the mould pipe under first plug hole II, then by the
One plug hole II simultaneously along the mould pipe poured into other plug holes II under clockwise and counterclockwise, final realization by mould pipe by
It is a to pour completely.
Filter screen can be placed between the plug hole I and plug hole II and mould pipe, to improve the degree of purity of alloy pig.
The distributor can increase the quantity of each casting moulds pipe by way of increasing ring dam, specifically in distributor
Annular medial launder is further set, which is set between inside groove and outer groove, between inside groove and medial launder and medial launder with
It is separated by ring dam between outer groove, and is equipped with communication port on ring dam；The quantity of the medial launder is at least 1, in
Between slot annular groove bottom on uniformly distributed multiple plug holes II, be equipped between each adjacent two plug hole II and intercept dam.
The distributor can also increase casting efficiency by increasing the quantity of communication port on ring dam, as: in distributor
Communication port quantity >=2 on each ring dam.
In distributor use process of the present invention, since inner layer metal liquid capacity is more, and thermal capacity is big, in addition in crucible
High-temperature liquid metal constantly flows into, so that heat is conducted by internal layer outer layers, extends the setting time of outer sphere molten metal, to protect
Demonstrate,prove the mobility of molten metal.The present invention (can also be adjusted according to process requirements with ten mould pipes of once-cast, while can be poured
Filter screen is placed at hole, improves the degree of purity of alloy pig), and it is able to achieve each mould pipe of sequential casting, molten metal is behind flow direction
Mould pipe can also increase feeding to the mould pipe that fills has been poured simultaneously, guarantee to obtain that feeding is sufficient, high quality without a shrinkage cavity
The recovery rate of high temperature alloy master alloy ingot is greatly improved in master alloy ingot.
Claims (9)
1. a kind of high temperature alloy master alloy, which is smelted, uses distributor, it is characterised in that: the distributor includes discoid distributor sheet
Body, distributor body include circular inner groove and annular outer groove, are separated between inside groove and outer groove by ring dam；The inside groove is gold
Belong to liquid casting drop point and one plug hole I is set at interior groove bottom center, is evenly distributed with multiple pour in the annular groove bottom of the outer groove
Orifice II is equipped between each adjacent two plug hole II and intercepts dam；The bottom of the plug hole I and plug hole II with mould pipe phase
Connection.
2. high temperature alloy master alloy according to claim 1, which is smelted, uses distributor, it is characterised in that: the inside groove and outer groove
Between be equipped with a communication port, which is opened on the ring dam, and the aluminium alloy in inside groove passes through the communication port stream
Enter in outer groove.
3. high temperature alloy master alloy according to claim 2, which is smelted, uses distributor, it is characterised in that: the height of the ring dam
Degree is higher than the height for intercepting dam.
4. high temperature alloy master alloy according to claim 2 or 3, which is smelted, uses distributor, it is characterised in that: when the circulation
When the interception height of dam degree of mouth two sides is unequal, i.e., when side height is higher than the other side, after aluminium alloy enters inside groove by crucible, metal
Liquid first pours the mould pipe under plug hole I in inside groove completely, then flows into outer groove by communication port, and clockwise or counterclockwise successively
The mould pipe in outer groove under plug hole II is poured into, final realize pours mould pipe completely one by one.
5. high temperature alloy master alloy according to claim 2 or 3, which is smelted, uses distributor, it is characterised in that: when the outer groove
When middle interception height of dam degree is equal, after aluminium alloy enters inside groove by crucible, molten metal first pours the mould pipe under plug hole I in inside groove
It is full, then outer groove is flowed by communication port, the mould pipe under first plug hole II is first poured into, then by first plug hole II simultaneously along suitable
Hour hands and counter clockwise direction pour into the mould pipe under other plug holes II, and final realize pours mould pipe completely one by one.
6. high temperature alloy master alloy according to claim 1, which is smelted, uses distributor, it is characterised in that: I He of plug hole
Filter screen is placed between plug hole II and mould pipe, to improve the degree of purity of alloy pig.
7. high temperature alloy master alloy according to claim 1, which is smelted, uses distributor, it is characterised in that: the material of the distributor
For refractory material.
8. high temperature alloy master alloy according to claim 1, which is smelted, uses distributor, it is characterised in that: the distributor further includes
Annular medial launder, the medial launder are set between inside groove and outer groove, between inside groove and medial launder and between medial launder and outer groove
It is separated by ring dam, and is equipped with communication port on ring dam；The quantity of the medial launder is at least 1, the annular of medial launder
It is evenly distributed with multiple plug holes II in groove bottom, is equipped between each adjacent two plug hole II and intercepts dam.
9. the high temperature alloy master alloy smelting distributor according to claim 2 or 8, it is characterised in that: the distributor
Communication port quantity >=2 on each ring dam.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821776636.5U CN209352962U (en) | 2018-10-31 | 2018-10-31 | Distributor is used in a kind of smelting of high temperature alloy master alloy |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821776636.5U CN209352962U (en) | 2018-10-31 | 2018-10-31 | Distributor is used in a kind of smelting of high temperature alloy master alloy |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209352962U true CN209352962U (en) | 2019-09-06 |
Family
ID=67782290
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821776636.5U Active CN209352962U (en) | 2018-10-31 | 2018-10-31 | Distributor is used in a kind of smelting of high temperature alloy master alloy |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209352962U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111926198A (en) * | 2020-06-04 | 2020-11-13 | 广东华鳌合金新材料有限公司 | Method for controlling surface quality and secondary shrinkage cavity size of K418 master alloy vacuum induction melting electrode |
| CN114309498A (en) * | 2021-12-28 | 2022-04-12 | 江苏隆达超合金航材有限公司 | Splitter plate for casting high-temperature alloy master alloy |
| CN114850425A (en) * | 2022-03-03 | 2022-08-05 | 江苏奇纳新材料科技有限公司 | Sequential pouring flow distribution disc |
-
2018
- 2018-10-31 CN CN201821776636.5U patent/CN209352962U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111926198A (en) * | 2020-06-04 | 2020-11-13 | 广东华鳌合金新材料有限公司 | Method for controlling surface quality and secondary shrinkage cavity size of K418 master alloy vacuum induction melting electrode |
| CN114309498A (en) * | 2021-12-28 | 2022-04-12 | 江苏隆达超合金航材有限公司 | Splitter plate for casting high-temperature alloy master alloy |
| CN114309498B (en) * | 2021-12-28 | 2023-10-20 | 江苏隆达超合金航材有限公司 | Flow distribution disc for pouring master alloy of high-temperature alloy |
| CN114850425A (en) * | 2022-03-03 | 2022-08-05 | 江苏奇纳新材料科技有限公司 | Sequential pouring flow distribution disc |
| CN114850425B (en) * | 2022-03-03 | 2024-04-09 | 江苏奇纳新材料科技有限公司 | Sequential pouring diverter disc |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20210811 Address after: 110172 block C12, south of Shendong Sixth Road, west of Zhongxing Street, Shenfu new area, Shenyang City, Liaoning Province Patentee after: Liaoning Hongyin Metal Co.,Ltd. Address before: 110016 No. 72, Wenhua Road, Shenhe District, Liaoning, Shenyang Patentee before: INSTITUTE OF METAL RESEARCH CHINESE ACADEMY OF SCIENCES |
|
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: Distributor for smelting high temperature alloy master alloy Effective date of registration: 20220225 Granted publication date: 20190906 Pledgee: Fushun Bank Co.,Ltd. Development Zone sub branch Pledgor: Liaoning Hongyin Metal Co.,Ltd. Registration number: Y2022210000012 |