CN209350955U - A kind of large size enclosed mechanical press novel maintenance service system - Google Patents
A kind of large size enclosed mechanical press novel maintenance service system Download PDFInfo
- Publication number
- CN209350955U CN209350955U CN201821617065.0U CN201821617065U CN209350955U CN 209350955 U CN209350955 U CN 209350955U CN 201821617065 U CN201821617065 U CN 201821617065U CN 209350955 U CN209350955 U CN 209350955U
- Authority
- CN
- China
- Prior art keywords
- straight side
- novel maintenance
- network port
- plc controller
- maintenance service
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Abstract
The utility model discloses a kind of large-scale enclosed mechanical press novel maintenance service systems, it belongs to straight side press novel maintenance system technical field, including more straight side presses and novel maintenance server, PLC controller, acquisition module, the first data memory module and first network port are equipped on every straight side press；Novel maintenance server includes central controller, the second data memory module, time module and second network port；First network port is connected with second network port by Internet；The central controller of the utility model can send the normal range value of operating parameter to PLC controller, PLC controller by by the normal range value compared with real time execution parameter, when real time execution parameter is not in the normal range value, the operating parameter is sent to central controller by PLC controller, central controller can carry out remote diagnosis to the failure of appearance and give maintenance guidance service according to the real time execution parameter.
Description
Technical field
The utility model relates to straight side press novel maintenance system technical fields, and in particular to a kind of large size enclosed is mechanical
Press machine novel maintenance service system.
Background technique
Straight side press is one of common pressure machine, it is a kind of versatility press machine of delicate structure, has and uses
The features such as way is extensive, high production efficiency, press machine can be widely applied to the works such as cutting, punching, blanking, bending, riveted and forming
Skill makes metal generation plastic deformation and fracture be processed into part by applying powerful pressure to metal blank.Enclosed pressure
If owner is by upper four column hydraulic press of pressure type, combination control cabinet, electric heating system and attemperator, mold conveying platform frame four
Part is composed, it, which mainly passes through, drives operating mechanism by transmission mechanism using motor, is applied technique power to workpiece, is passed
Motivation structure is belt transmission, gear-driven deceleration mechanism；Operating mechanism divides screw mechanism, crank link mechanism and hydraulic cylinder.
Existing large size enclosed mechanical press involves great expense, and structure is complicated, and the control system of straight side press is set respectively
The PLC controller for having acquisition press machine all parts signal and press machine being controlled, data acquisition, the monitoring of control system
The wiring of system is more complicated, general operator it is understood it is limited, when equipment when something goes wrong, generally require wait set
The special maintenance personnel of standby manufacturing firm carry out field maintenance to user factory.And since the sale of large pressing machine more divides
It dissipating, the road of special maintenance personnel to the user factory of manufacturing firm will spend the more time, maintenance time is both delayed,
The utilization rate for reducing equipment increases the expense of maintenance.
Existing large size enclosed mechanical press novel maintenance service system can be collected in real time by Internet
The operating parameter of every straight side press, novel maintenance server can analyze enclosed by the real-time operating parameter received
The operation conditions of press machine can find at the first time and notify staff's progress maintenance and repair when a problem occurs, but
It is that, as the quantity of the straight side press of existing novel maintenance service system management is more and more, the operation of real-time Transmission is joined
Number is increasing, can not only challenge to the load capacity of novel maintenance server, but also steady to the network of Internet
Qualitatively require higher and higher, the risk potentially to go wrong is increasing.
Utility model content
For the problems of in the prior art, a kind of large-scale enclosed mechanical press provided by the utility model is long-range
The analysis of the operating parameter of every straight side press can be put into the PLC controller of itself, not need by O&M service system
Novel maintenance server is sent by operating parameter in real time, reduces network stabilization and novel maintenance to Internet
The requirement of the load capacity of server.
To achieve the goals above, the technical solution adopted in the utility model is as follows:
A kind of large size enclosed mechanical press novel maintenance service system, including more straight side presses and novel maintenance clothes
It is engaged in device, the PLC controller for controlling the straight side press operation, the acquisition enclosed is equipped on every straight side press
The acquisition module of press machine operating parameter, the first data memory module and first network port, the acquisition module, described first
Data memory module and the first network port are connect with the PLC controller；During the novel maintenance server includes
Entreat controller, the second data memory module, time module and second network port, second data memory module, it is described when
Between module and second network port connect with the central controller；The first network port and second network
Port is connected by Internet.
As a kind of perferred technical scheme, the acquisition module includes nominal force measurement component, slider stroke number meter
Component, main separator lubrication number gauge assembly, flywheel circle bounce radial measurement component, brake grinding disk outer rim temperature is measured to survey
Amount component, clutch plate outer rim temperature measurement component, single stroke Clutch and brake engage number measurement per minute
Component, sliding bearing temperature measurement component, rolling bearing temperature measurement component and slide block guide rail temperature measure component.
As a kind of perferred technical scheme, be equipped with touch screen on every straight side press, the touch screen with
The PLC controller connection.
As a kind of perferred technical scheme, alarm module, the alarm mould are equipped on every straight side press
Block is connect with the PLC controller.
As a kind of perferred technical scheme, the alarm module is set as warning lamp or buzzer.
As a kind of perferred technical scheme, signal generator, the signal are equipped on every straight side press
Generator is connect with the PLC controller.
The beneficial effects of the utility model are shown:
The central controller of the utility model can the PLC controller to every straight side press of timing send enclosed pressure
The normal range value of power machine operating parameter, the normal range value are stored in the first data memory module, PLC controller pass through by
The normal range value is compared with received real-time operating parameter, when the received real-time operating parameter of PLC controller is not at this
When in normal range value, which is sent to central controller by PLC controller, and central controller can basis
The real-time operating parameter, the failure to appearance that can be long-range carry out remote diagnosis and give maintenance guidance service.
Detailed description of the invention
Fig. 1 is a kind of overall structure signal of large-scale enclosed mechanical press novel maintenance service system of the utility model
Figure；
Fig. 2 is the knot of straight side press in a kind of large-scale enclosed mechanical press novel maintenance service system of the utility model
Composition.
Specific embodiment
In order to facilitate the understanding of those skilled in the art, the utility model will be further described below with reference to the accompanying drawings.
As shown in Figure 1 and Figure 2, the utility model includes more straight side presses and novel maintenance server, every enclosed pressure
The PLC controller that control straight side press operation is equipped on power machine, the acquisition module for acquiring straight side press operating parameter, the
One data memory module and first network port, the first data memory module preferably use hard disk, and first network port is preferred
Use Ethernet interface, acquisition module, the first data memory module and first network port are connect with PLC controller；Far
Cheng Yunwei server includes central controller, the second data memory module, time module and second network port, and the second data are deposited
Storage module preferably uses hard disk, and second network port preferably uses Ethernet interface, the second data memory module, time mould
Block and second network port are connect with central controller；First network port and second network port are connected by Internet
It connects.
Wherein, acquisition module includes nominal force measurement component, slider stroke number gauge assembly, main separator lubrication number
Gauge assembly, flywheel circle bounce radial measurement component, brake grinding disk outer rim temperature measure component, clutch plate outer rim
Temperature measurement component, single stroke Clutch and brake engage number measurement component, sliding bearing temperature measurement group per minute
Part, rolling bearing temperature measurement component and slide block guide rail temperature measure component, and nominal force measurement component is used for for pressure sensor
The nominal pressure of straight side press is measured, slider stroke number gauge assembly is the number of strokes that counter is used to measure sliding block, main
It is to count that separator lubrication number gauge assembly and single stroke Clutch and brake engage number measurement component per minute
Device is respectively used to measure the lubrication number of main separator and the engagement number that single stroke Clutch and brake is per minute, flywheel
Circle bounce radial measurement component is the radial distance that range sensor is used to measure flywheel circle bounce, brake grinding disk outer rim temperature
Degree measurement component, clutch plate outer rim temperature measurement component, sliding bearing temperature measurement component, the measurement of rolling bearing temperature
Component and slide block guide rail temperature measurement component are that temperature sensor is respectively used to measurement brake grinding disk outer rim, clutch mill
Wipe temperature, the temperature of sliding bearing, the temperature of the temperature of rolling bearing and slide block guide rail of disk outer rim；On every straight side press
It is equipped with touch screen, touch screen is connect with PLC controller, and touch screen can show the reception information of PLC controller, can also be led to
Cross touch screen control PLC controller；Alarm module is equipped on every straight side press, alarm module is connect with PLC controller,
Alarm module is set as warning lamp or buzzer, when the operating parameter of this TV station straight side press exceeds normal range (NR), PLC controller
Control alarm module sounds an alarm；Signal generator is equipped on every straight side press, signal generator and PLC controller connect
It connects, when the operating parameter of this TV station straight side press exceeds normal range (NR), PLC controller control signal generator issues signal.
The specific working mode of the utility model is as follows:
Central controller regularly sends newest operating parameter to every straight side press under the timing of time module
Normal range value, every straight side press is by the normal range value of the newest operating parameter received storage to the first data
In memory module, when every straight side press is run, PLC controller by the operating parameter received from acquisition module with it is newest
The normal range value of operating parameter be compared, when operating parameter is in the normal range value of newest operating parameter,
Show the straight side press normal operation, when there is operating parameter not in the normal range value of newest operating parameter, PLC control
The operating parameter is sent to novel maintenance server by device processed, novel maintenance server can according to the real-time operating parameter,
The failure to appearance that can be long-range carries out remote diagnosis and gives maintenance guidance service, and enclosed pressure thus greatly reduces
Transinformation between power machine and novel maintenance server reduces the load capacity of novel maintenance server.
Above content is only the structure example and explanation to the utility model, the technologies of affiliated the art
Personnel make various modifications or additions to the described embodiments or are substituted in a similar manner, without departing from
The structure of utility model or beyond the scope defined by this claim, all should belong to the protection range of the utility model.
Claims (6)
1. a kind of large size enclosed mechanical press novel maintenance service system, characterized in that including more straight side presses and far
Cheng Yunwei server is equipped with the PLC controller for controlling the straight side press operation, acquisition on every straight side press
Acquisition module, the first data memory module and the first network port of the straight side press operating parameter, the acquisition module,
First data memory module and the first network port are connect with the PLC controller；The novel maintenance service
Device includes central controller, the second data memory module, time module and second network port, and second data store mould
Block, the time module and second network port are connect with the central controller；The first network port and institute
Second network port is stated to connect by Internet.
2. a kind of large-scale enclosed mechanical press novel maintenance service system according to claim 1, characterized in that described
Acquisition module includes nominal force measurement component, slider stroke number gauge assembly, main separator lubrication number gauge assembly, flywheel
Circle bounce radial measurement component, brake grinding disk outer rim temperature measure component, clutch plate outer rim temperature measures component,
Single stroke Clutch and brake engages number measurement component, sliding bearing temperature measurement component, rolling bearing temperature per minute
Degree measurement component and slide block guide rail temperature measure component.
3. a kind of large-scale enclosed mechanical press novel maintenance service system according to claim 1, characterized in that every
Touch screen is equipped on the straight side press, the touch screen is connect with the PLC controller.
4. a kind of large-scale enclosed mechanical press novel maintenance service system according to claim 1, characterized in that every
Alarm module is equipped on the straight side press, the alarm module is connect with the PLC controller.
5. a kind of large-scale enclosed mechanical press novel maintenance service system according to claim 4, characterized in that described
Alarm module is set as warning lamp or buzzer.
6. a kind of large-scale enclosed mechanical press novel maintenance service system according to claim 1, characterized in that every
Signal generator is equipped on the straight side press, the signal generator is connect with the PLC controller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821617065.0U CN209350955U (en) | 2018-09-30 | 2018-09-30 | A kind of large size enclosed mechanical press novel maintenance service system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821617065.0U CN209350955U (en) | 2018-09-30 | 2018-09-30 | A kind of large size enclosed mechanical press novel maintenance service system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209350955U true CN209350955U (en) | 2019-09-06 |
Family
ID=67780548
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821617065.0U Active CN209350955U (en) | 2018-09-30 | 2018-09-30 | A kind of large size enclosed mechanical press novel maintenance service system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209350955U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113695419A (en) * | 2021-08-13 | 2021-11-26 | 吉林省齐智科技有限公司 | Data acquisition, analysis and recording method for full-automatic large-scale double-point closed mechanical press |
-
2018
- 2018-09-30 CN CN201821617065.0U patent/CN209350955U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113695419A (en) * | 2021-08-13 | 2021-11-26 | 吉林省齐智科技有限公司 | Data acquisition, analysis and recording method for full-automatic large-scale double-point closed mechanical press |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN104646565A (en) | Real-time monitoring system for full-automatic stamping production line | |
| CN204430063U (en) | Full-automatic stamping line real-time monitoring system | |
| CN108187896A (en) | A kind of crusher remote data acquisition system | |
| CN102520672B (en) | Method and system for monitoring plastic deformation process and defects | |
| CN100478166C (en) | Mechanical pressure machine control method for slider stopping at certain point | |
| CN209350955U (en) | A kind of large size enclosed mechanical press novel maintenance service system | |
| CN201519722U (en) | Novel automatic feeding device for punch machine tool | |
| CN105046375A (en) | Seamless steel pipe production key equipment internet of things maintenance prediction system | |
| CN105657058A (en) | Remote monitoring system of special-shaped pipe steel reinforcement framework seam welder and monitoring method thereof | |
| CN205540218U (en) | Equipment operation and maintenance management system suitable for industrial enterprise | |
| CN201429790Y (en) | Punching-machine remote monitoring device | |
| CN103567342B (en) | The Controlling System of a kind of hotdie forging press | |
| CN104539878A (en) | Dynamic visual monitoring system for aluminum alloy hub forging automatic production line | |
| CN205629193U (en) | Punch press meets material monitoring devices | |
| CN102355061B (en) | Remote monitoring and diagnosing system for substation equipment | |
| CN201565532U (en) | Fully-automatic nut pressing machine | |
| CN206749097U (en) | A kind of hydraulic press for intermetallic composite coating | |
| CN203592097U (en) | Control system of hot die forging press | |
| CN204360179U (en) | A kind of device of injection machine production of intelligent watch-dog | |
| CN102873909B (en) | A kind of hydraulic press equipment management system and method for operating | |
| CN201525391U (en) | System for observing digital readouts of notch width of indication rod in railway switch machine | |
| CN202940852U (en) | Meteorological monitoring system based on geographic information system | |
| CN106153364A (en) | It is applied to the service data intellectual analysis detecting system of railway large-scale maintenance machinery | |
| CN101693273A (en) | Novel punching machine tool automatic feeding device | |
| CN202119679U (en) | Monitoring system for hydraulic press testing |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |