CN209350638U - The tensioning apparatus of diamond wire and Buddha's warrior attendant wire cutting machine with tensioning apparatus - Google Patents
The tensioning apparatus of diamond wire and Buddha's warrior attendant wire cutting machine with tensioning apparatus Download PDFInfo
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- CN209350638U CN209350638U CN201821732692.9U CN201821732692U CN209350638U CN 209350638 U CN209350638 U CN 209350638U CN 201821732692 U CN201821732692 U CN 201821732692U CN 209350638 U CN209350638 U CN 209350638U
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- China
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- guide wheel
- tensioning apparatus
- rack
- wire
- tensioning
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Abstract
The utility model discloses a kind of tensioning apparatus of diamond wire and Buddha's warrior attendant wire cutting machine, tensioning apparatus includes mounting rack, mounting rack is equipped with two vertical guide posts, a sliding block is sliding combined in each guide post, a connecting plate is fixed between two sliding blocks, one tensioning guide wheel is installed on connecting plate, tension spring is equipped between connecting plate and mounting rack top plate；Buddha's warrior attendant wire cutting machine includes rack, and rack is equipped with tensioning apparatus；Line roller, unwrapping wire guide wheel, First Transition guide wheel, the second transition guide wheel, upper station guide wheel, lower station guide wheel and take-up guide wheel are additionally provided in rack, diamond wire is after the extraction of line roller, successively bypass unwrapping wire guide wheel and First Transition guide wheel, after crossing tensioning guide wheel, continue successively to bypass the second transition guide wheel, upper station guide wheel, lower station guide wheel and take-up guide wheel, finally returns to line roller.The tensioning apparatus and Buddha's warrior attendant wire cutting machine can automatically adjust diamond wire rate of tension and structure is simple, manufacturing cost is low.
Description
Technical field
It is especially the tensioning apparatus of a kind of diamond wire and with the tensioning the utility model relates to cutting mechanics apparatus field
The Buddha's warrior attendant wire cutting machine of device.
Background technique
In recent years, hard for monocrystalline silicon, polysilicon, piezoelectric ceramics, magnet steel etc. with the fast development of the industries such as solar energy
The demand of crisp material rapidly rises.And main cutting apparatus of the Buddha's warrior attendant wire cutting machine as hard brittle materials such as solar silicon wafers, by
Have the advantages that high stock-removing efficiency, good processing stability in it and has been more and more widely used.
Buddha's warrior attendant wire cutting machine is using winding mechanism routing traces to cut hard brittle material.The winding mechanism of the prior art
Including unwrapping wire roller, driving shaft, driven shaft, take-up roller and multiple guide wheels, diamond wire is led after the extraction of unwrapping wire roller by multiple and different
Rotation backward, is wrapped in driving shaft and driven shaft and coils multi-turn formation gauze, commutate using multiple and different guide wheels, finally draw
Enter take-up roller.Buddha's warrior attendant wire cutting machine further includes for fixed fixture and feed mechanism by cutting workpiece, and fixture is through feed mechanism
Driving drives workpiece to push to gauze, and the high-speed motion under the driving of winding mechanism of the diamond wire on gauze, realizes cutting.
Certainly, uniform and stable to guarantee to walk line process, broken string wire jumper is avoided, needs to be arranged in winding mechanism tensioning apparatus, specifically
It says, mobile idler pulley is exactly specially set in numerous guide wheels of winding mechanism and swings guide wheel, wherein mobile idler pulley and mobile mould
Group connection, and swing guide wheel and connect through a swing arm with an identical tension motor.By the swing arm of identical tension, mentioned for diamond wire
For lasting tensile force；Or change the position of mobile idler pulley by mobile mould group, make the gold between unwrapping wire roller and mobile idler pulley
Rigid line segment occurs vertically, so that diamond wire be kept to be tensioned, avoids breaking.
The Buddha's warrior attendant thread tensioner and Buddha's warrior attendant wire cutting machine of the prior art have the following deficiencies: cutting machine structure complexity,
Bulky, components are various, and manufacturing cost is high, and assembling process is complicated.And in actually using, it is only necessary to simple for some occasions
Single line cutting, without using gauze cutting, therefore complicated huge cutting machine does not obviously meet above-mentioned actual use
Demand.Moreover, the tensioning apparatus of above-mentioned Buddha's warrior attendant wire cutting, it is a series of to also include identical tension motor, swing arm, mobile mould group etc.
Complicated numerous components, it is at high cost, it assembles cumbersome.
Utility model content
A technical problem to be solved in the utility model, which is to provide, a kind of can automatically adjust diamond wire rate of tension and structure
Simply, the tensioning apparatus of low, the easy to assembly diamond wire of manufacturing cost.
A kind of technical solution of the utility model is to provide a kind of tensioning apparatus of diamond wire, it includes mounting rack,
Mounting rack is equipped with two vertical guide posts, is sliding combined with a sliding block in each guide post, is fixed with one between two sliding blocks
Connecting plate is equipped with a tensioning guide wheel on connecting plate, and tension spring is equipped between connecting plate and mounting rack top plate.
The tensioning apparatus of diamond wire using the above structure compared with prior art, has the following advantages that.
When the operation of Buddha's warrior attendant wire cutting machine, especially under the situation of positive and negative rotation switching, there are the feelings of diamond wire tension fluctuation
Condition, when diamond wire tensile force being caused to reduce, the diamond wire auto-tensioning that tension spring relaxation can will occur through tensioning guide wheel avoids wire jumper
The situation of broken string occurs；Moreover, above-mentioned strainer structure is simple, identical tension motor, the identical tension of the prior art is omitted
The components of a series of complex such as swing arm, mobile mould group, structure is simple, and manufacturing cost is low, easy to assembly.
Preferably, mounting rack top plate is equipped with via hole, it is cased with an adjusting screw rod in via hole, adjusting screw rod top was stretched out
The part in hole is screwed with fastening nut, and tension spring lower end and connecting plate hook, and tension spring upper end and adjusting screw rod bottom hook；Above-mentioned knot
Structure can facilitate the adjusting of strainer initial position, specifically, before operation, after diamond wire and the winding of each guide wheel, if
Diamond wire is not yet tensioned, and is still relaxed, then by rotary screw or nut, with the height of adjusting screw rod bottom end, to adjust drawing
The initial position of spring upper end, and then make whole diamond wire tensioning.
As a pressure spring further preferably, is sheathed in every guide post, pressure spring upper end and mounting rack top plate are against under pressure spring
End and sliding block against；In this way, one layer of buffering, the more conducively adjusting and tensioning of diamond wire tension fluctuation are increased to strainer,
Also effective support is provided to sliding block and connecting plate in initial installation.
Another technical problem to be solved in the utility model be to provide one kind be able to achieve single line cutting and structure it is simple,
Low, the easy to assembly Buddha's warrior attendant wire cutting machine of manufacturing cost.
Another technical solution of the utility model is to provide a kind of Buddha's warrior attendant wire cutting machine, it includes rack, rack
It is equipped with tensioning apparatus；Line roller, unwrapping wire guide wheel, First Transition guide wheel, the second transition guide wheel, upper station is additionally provided in rack to lead
Wheel, lower station guide wheel and take-up guide wheel, diamond wire successively bypass unwrapping wire guide wheel and First Transition guide wheel after the extraction of line roller, then
After tensioning guide wheel, continue successively to bypass the second transition guide wheel, upper station guide wheel, lower station guide wheel and take-up guide wheel, finally
Line of return roller.
The Buddha's warrior attendant wire cutting machine with tensioning apparatus using the above structure compared with prior art, has the following advantages that.
Firstly, the Buddha's warrior attendant line segment between upper station guide wheel, lower station guide wheel, forms vertical cutting line segment, works as feeding
It can be cut when mechanism urges fixture and workpiece mobile to the cutting line segment, therefore the arrangement achieves the single lines of diamond wire to cut
It cuts, moreover, above-mentioned diamond wire is tensioned, mechanism is automatically adjusted, and realizes auto-tensioning；Moreover above-mentioned cutting machine is compared with prior art
Cutting machine, structure is obviously simpler, and manufacturing cost is also low, easy to assembly, therefore is obviously more suitable for the simple situation of cutting requirement,
Have preferable practicability and economy.
As a further improvement, rack includes upper winding displacement crossbeam and lower winding displacement crossbeam, the bottom plate of the mounting rack of tensioning apparatus
It is fixed on winding displacement crossbeam, unwrapping wire guide wheel, First Transition guide wheel, the second transition guide wheel and upper station guide wheel are respectively positioned on winding displacement
On crossbeam, lower station guide wheel and take-up guide wheel are respectively positioned on lower winding displacement crossbeam；In this way, the topology layout compact and reasonable, complete machine body
Product is small, is conducive to manufacture and assembly.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the tensioning apparatus of the utility model diamond wire.
Fig. 2 is the structural schematic diagram of Buddha's warrior attendant wire cutting machine of the utility model with tensioning apparatus.
As shown in the figure 1, mounting rack, 2, guide post, 3, sliding block, 4, connecting plate, 5, tensioning guide wheel, 6, tension spring, 7, adjust spiral shell
Bar, 8, fastening nut, 9, pressure spring, 10, rack, 11, line roller, 12, unwrapping wire guide wheel, 13, First Transition guide wheel, the 14, second transition
Guide wheel, 15, upper station guide wheel, 16, lower station guide wheel, 17, take-up guide wheel, 18, upper winding displacement crossbeam, 19, lower winding displacement crossbeam.
Specific embodiment
The utility model is described in further detail in the following with reference to the drawings and specific embodiments.
As shown in Figure 1, the tensioning apparatus of the utility model diamond wire, it includes mounting rack 1, and it is perpendicular that mounting rack 1 is equipped with two
To guide post 2, a sliding block 3 and a pressure spring 9,9 upper end of pressure spring and 1 top plate of mounting rack are sliding combined in each guide post 2
Against, 9 lower end of pressure spring and a corresponding sliding block 3 against.
It is fixed with a connecting plate 4 between two sliding blocks 3, it is rotatably mounted on connecting plate 4 to have a tensioning guide wheel 5, connection
Tension spring 6 is equipped between 1 top plate of plate 4 and mounting rack.Specifically, 1 top plate of mounting rack is equipped with via hole, is cased with an adjusting in via hole
Screw rod 7, the part that via hole is stretched out on 7 top of adjusting screw rod are screwed with fastening nut 8, and 8 outer diameter of fastening nut is greater than 1 top plate of mounting rack
The aperture of via hole.7 lower part of adjusting screw rod passes through the via hole of top plate and 7 bottom of adjusting screw rod and 6 upper end of tension spring hook, under tension spring 6
End is hooked with connecting plate 4.
As shown in Fig. 2, the utility model Buddha's warrior attendant wire cutting machine, it includes rack 10, and rack 10 includes upper winding displacement crossbeam 18
With lower winding displacement crossbeam 19, unwrapping wire guide wheel 12, First Transition guide wheel 13, the second transition guide wheel 14 are successively arranged on upper winding displacement crossbeam 18
It is also secured on winding displacement crossbeam 18 with the bottom plate of upper station guide wheel 15, the mounting rack 1 of tensioning apparatus, and the tensioning of tensioning apparatus
Guide wheel 5 is located between First Transition guide wheel 13 and the second transition guide wheel 14.Lower winding displacement crossbeam 19 is equipped with lower 16 He of station guide wheel
Take-up guide wheel 17.
Line roller 11 is additionally provided in rack 10, diamond wire successively bypasses unwrapping wire guide wheel 12 and the first mistake after the extraction of line roller 11
Guide wheel 13 is crossed, after crossing tensioning guide wheel 5, continues successively to bypass the second transition guide wheel 14, upper station guide wheel 15, lower station guide wheel
16 and take-up guide wheel 17, finally return to line roller 11.
The Buddha's warrior attendant wire cutting machine further includes feed arrangement, and the fixture for clamping workpiece is just mounted on feed arrangement.
Claims (5)
1. a kind of tensioning apparatus of diamond wire, it is characterised in that: it includes mounting rack (1), and mounting rack (1) is equipped with two and vertically leads
Xiang Zhu (2) is sliding combined with a sliding block (3) on each guide post (2), is fixed with a connecting plate between two sliding blocks (3)
(4), a tensioning guide wheel (5) is installed on connecting plate (4), is equipped with tension spring (6) between connecting plate (4) and mounting rack (1) top plate.
2. the tensioning apparatus of diamond wire according to claim 1, it is characterised in that: mounting rack (1) top plate is equipped with via hole, mistake
An adjusting screw rod (7) is cased in hole, the part that via hole is stretched out on adjusting screw rod (7) top is screwed with fastening nut (8), tension spring (6)
Lower end and connecting plate (4) hook, and tension spring (6) upper end and adjusting screw rod (7) bottom hook.
3. the tensioning apparatus of diamond wire according to claim 1, it is characterised in that: be sheathed with one on every guide post (2)
Root pressure spring (9), pressure spring (9) upper end and mounting rack (1) top plate against, pressure spring (9) lower end and sliding block (3) against.
4. a kind of Buddha's warrior attendant wire cutting machine, it includes rack (10), it is characterised in that: rack (10) is equipped with described in claim 1
Tensioning apparatus；Line roller (11) is additionally provided in rack (10), unwrapping wire guide wheel (12), First Transition guide wheel (13), the second transition are led
(14), upper station guide wheel (15), lower station guide wheel (16) and take-up guide wheel (17) are taken turns, after diamond wire is drawn from line roller (11), according to
It is secondary to bypass unwrapping wire guide wheel (12) and First Transition guide wheel (13), after crossing tensioning guide wheel (5), continue successively to bypass the second transition
Guide wheel (14), upper station guide wheel (15), lower station guide wheel (16) and take-up guide wheel (17), finally return to line roller (11).
5. Buddha's warrior attendant wire cutting machine according to claim 4, it is characterised in that: rack (10) include upper winding displacement crossbeam (18) and
The bottom plate of lower winding displacement crossbeam (19), the mounting rack (1) of tensioning apparatus is fixed on winding displacement crossbeam (18), unwrapping wire guide wheel (12),
First Transition guide wheel (13), the second transition guide wheel (14) and upper station guide wheel (15) are respectively positioned on winding displacement crossbeam (18), lower work
Position guide wheel (16) and take-up guide wheel (17) are respectively positioned on lower winding displacement crossbeam (19).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821732692.9U CN209350638U (en) | 2018-10-24 | 2018-10-24 | The tensioning apparatus of diamond wire and Buddha's warrior attendant wire cutting machine with tensioning apparatus |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821732692.9U CN209350638U (en) | 2018-10-24 | 2018-10-24 | The tensioning apparatus of diamond wire and Buddha's warrior attendant wire cutting machine with tensioning apparatus |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209350638U true CN209350638U (en) | 2019-09-06 |
Family
ID=67781053
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821732692.9U Expired - Fee Related CN209350638U (en) | 2018-10-24 | 2018-10-24 | The tensioning apparatus of diamond wire and Buddha's warrior attendant wire cutting machine with tensioning apparatus |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209350638U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113334594A (en) * | 2021-05-27 | 2021-09-03 | 泰州职业技术学院 | Two-wire mechanism for diamond wire cutting |
-
2018
- 2018-10-24 CN CN201821732692.9U patent/CN209350638U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113334594A (en) * | 2021-05-27 | 2021-09-03 | 泰州职业技术学院 | Two-wire mechanism for diamond wire cutting |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190906 Termination date: 20201024 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |