CN209348824U - A bentonite superfine powder feeder - Google Patents
A bentonite superfine powder feeder Download PDFInfo
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- CN209348824U CN209348824U CN201821792974.8U CN201821792974U CN209348824U CN 209348824 U CN209348824 U CN 209348824U CN 201821792974 U CN201821792974 U CN 201821792974U CN 209348824 U CN209348824 U CN 209348824U
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- 229910000278 bentonite Inorganic materials 0.000 title claims abstract description 30
- 239000000440 bentonite Substances 0.000 title claims abstract description 30
- SVPXDRXYRYOSEX-UHFFFAOYSA-N bentoquatam Chemical compound O.O=[Si]=O.O=[Al]O[Al]=O SVPXDRXYRYOSEX-UHFFFAOYSA-N 0.000 title claims abstract description 30
- 239000000843 powder Substances 0.000 title claims abstract description 18
- 238000000227 grinding Methods 0.000 claims description 9
- 239000000428 dust Substances 0.000 abstract description 6
- 238000005265 energy consumption Methods 0.000 abstract description 3
- 239000000463 material Substances 0.000 description 32
- 238000000034 method Methods 0.000 description 6
- 239000002245 particle Substances 0.000 description 6
- 239000007789 gas Substances 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 239000011343 solid material Substances 0.000 description 3
- 229910052500 inorganic mineral Inorganic materials 0.000 description 2
- 239000011707 mineral Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- GUJOJGAPFQRJSV-UHFFFAOYSA-N dialuminum;dioxosilane;oxygen(2-);hydrate Chemical compound O.[O-2].[O-2].[O-2].[Al+3].[Al+3].O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O GUJOJGAPFQRJSV-UHFFFAOYSA-N 0.000 description 1
- 230000005284 excitation Effects 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229910052901 montmorillonite Inorganic materials 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 238000010298 pulverizing process Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Abstract
一种膨润土超细磨粉加料机,包括加料仓、固定装置的支撑架、夹具、设置于加料仓内的空气脉冲装置、设置于加料仓内的过滤网筛、设置在过滤网筛上的空气振动器,还包括旋转阀、与旋转阀连接的输送管、缓冲仓、设置在缓冲仓上的压力开关、与缓冲仓相通的风机、与缓冲仓底部相通的下料口,下料口处设置有阀门。该装置尤其适用于超细颗粒膨润土的加料,不易扬尘、不易搭桥,利于环境整洁;可持续均匀给料,输送量大;能耗低,噪音小;管道布置灵活,占地小,具有优秀的性能。
A bentonite superfine powder feeding machine, comprising a feeding bin, a support frame of a fixing device, a clamp, an air pulse device arranged in the feeding bin, a filter screen installed in the feeding bin, and an air filter installed on the filter screen. The vibrator also includes a rotary valve, a conveying pipe connected to the rotary valve, a buffer bin, a pressure switch arranged on the buffer bin, a fan connected to the buffer bin, and a discharge port connected to the bottom of the buffer bin. There are valves. The device is especially suitable for feeding ultra-fine bentonite. It is not easy to raise dust and bridge, which is conducive to clean environment; sustainable and uniform feeding, large conveying capacity; low energy consumption, low noise; flexible pipeline layout, small footprint, excellent performance performance.
Description
技术领域technical field
本实用新型涉及加料装置技术领域,具体涉及一种膨润土超细磨粉加料机。The utility model relates to the technical field of feeding devices, in particular to a bentonite superfine grinding powder feeding machine.
背景技术Background technique
膨润土也叫斑脱岩,皂土或膨土岩,是以蒙脱石为主要矿物成分的非金属矿产。膨润土具有许多特性,如膨胀性、吸附性、触变性等而具有广泛的应用,在国内外已被应用于300多个领域,被称为“万能土”。Bentonite, also called bentonite, bentonite or bentonite, is a non-metallic mineral with montmorillonite as the main mineral component. Bentonite has many properties, such as expansibility, adsorption, thixotropy, etc., and has a wide range of applications. It has been used in more than 300 fields at home and abroad, and is called "universal soil".
膨润土往往需要精加工,膨润土超细磨粉机是一种超细粉碎设备,可将膨润土产品加工至大于1000目的细度,但对预处理要求较高,一般要求首先将膨润土用普通磨粉机粉碎至200目左右,然后再进行超细粉碎达到粒径要求。Bentonite often requires finishing. The bentonite superfine mill is a kind of ultrafine pulverization equipment, which can process bentonite products to a fineness greater than 1000 meshes, but it has high requirements for pretreatment. Generally, it is generally required to first grind the bentonite with an ordinary mill. Crush to about 200 meshes, and then perform ultra-fine crushing to meet the particle size requirements.
气力输送是利用气流作为载体,在管道中输送粉、粒装固体物料。空气(或惰性气体)的流动由输送管两端的压力差来实现,直接给输送管内的物料颗粒提供移动所需要的能量。与其他散装固体物料输送设备相比,气力输送系统是小颗粒固体物料连续输送最合适的输送设备,同样也适用于间断地将大量的颗粒物料从罐车、铁路车辆和货船输送至贮仓;气力输送系统可充分利用空间,可以向上、向下或围绕建筑物、大的设备及其他障碍物输送物料,其输送管可高出或避开其他装置或设备所占用的空间。Pneumatic conveying uses airflow as a carrier to convey powder and granular solid materials in pipelines. The flow of air (or inert gas) is realized by the pressure difference between the two ends of the conveying pipe, which directly provides the energy required for the movement of the material particles in the conveying pipe. Compared with other bulk solid material conveying equipment, the pneumatic conveying system is the most suitable conveying equipment for the continuous conveying of small granular solid materials, and it is also suitable for intermittently conveying a large amount of granular materials from tank cars, railway vehicles and cargo ships to storage bins; The conveying system can make full use of space, and can convey materials up, down or around buildings, large equipment and other obstacles, and its conveying pipe can be higher than or avoid the space occupied by other devices or equipment.
因为膨润土的特性,尤其是破碎成细粉的膨润土,在物料输送过程中很容易产生易扬尘、易搭桥、流动性差等问题,很难有效下料。Due to the characteristics of bentonite, especially bentonite crushed into fine powder, it is easy to generate dust, easy to bridge, poor fluidity and other problems in the process of material transportation, and it is difficult to effectively discharge the material.
公开号为CN204714104U的一种震荡式细粉定向加料器,该加料器包括由料斗、80目筛网及其支撑板、滑动刷、电机、导轨及输送带;料斗内设有传动导轨,传动导轨下设有滑动刷,滑动刷在电机的带动下沿着传动导轨往复运动,电机设有料斗壁上;料斗内滑动刷下方设有支撑架,支撑架上设有网筛,料斗下设有输送机,料斗与输送机密封连接并在一侧设有加料口。该设备采用机械设备的加料方式,在加料过程中能够使物料持续、分散加入反应釜,防止大团的粉状原料一次性加入反应釜;物料分散加入有利于反应釜中物料更好的混合均匀,易于控制反应温度。Publication number is CN204714104U a kind of oscillating type fine powder directional feeder, this feeder comprises by hopper, 80 mesh screens and its support plate, sliding brush, motor, guide rail and conveyor belt; Be provided with transmission guide rail in the hopper, transmission guide rail There is a sliding brush on the bottom, and the sliding brush reciprocates along the transmission guide rail under the drive of the motor. The motor is installed on the wall of the hopper; there is a support frame under the sliding brush in the hopper, a mesh screen is installed on the support frame, and a conveyor is installed under the hopper. Machine, the hopper is sealed with the conveyor and has a feeding port on one side. The equipment adopts the feeding method of mechanical equipment. During the feeding process, the materials can be continuously and dispersedly added to the reactor to prevent large groups of powdery raw materials from being added to the reactor at one time; the dispersed addition of materials is conducive to better mixing of materials in the reactor. , easy to control the reaction temperature.
该装置在加料口加料时若物料过细,仍存在扬尘、难以下料的问题,且粉尘过细在输送带上输送时容易附着在管壁或输送带上,造成物料耗损。If the material is too fine when the device feeds at the feeding port, there is still the problem of dust and difficulty in feeding, and the dust is too fine to easily adhere to the pipe wall or the conveyor belt when it is conveyed on the conveyor belt, resulting in material loss.
公开号为CN202935965的一种加料装置,包括加料仓,与脚料仓连接的给料机,以及溶解罐,加料仓中的粉末物质经由给料机输送至溶解罐,该加料装置还包括设置在加料仓上的振动电机,可以适时对加料仓中的粉末物质提供激振,以使粉末物质分散均匀,保证加料的连续性、充分性。A feeding device whose publication number is CN202935965 includes a feeding bin, a feeder connected to the waste bin, and a dissolving tank. The powder in the feeding bin is transported to the dissolving tank via the feeder. The feeding device also includes a The vibration motor on the feeding bin can provide excitation to the powder material in the feeding bin in good time, so that the powder material can be dispersed evenly and ensure the continuity and adequacy of feeding.
该装置通过负压气力输送物料,但是在收集槽内的粉末物质由于颗粒小,极易搭桥板结,会造成堵塞,致使设备运行不畅。The device conveys materials through negative pressure pneumatically, but the powder material in the collection tank is easy to bridge and harden due to its small particles, which will cause blockage and cause the equipment to run poorly.
实用新型内容Utility model content
为了解决现有技术的上述问题,本实用新型的目的是提供一种膨润土超细磨粉加料机,In order to solve the above-mentioned problems of the prior art, the purpose of this utility model is to provide a kind of bentonite superfine grinding feeder,
为了达到上述目的,本实用新型采用的主要技术方案如下:In order to achieve the above object, the main technical solutions adopted by the utility model are as follows:
一种膨润土超细磨粉加料机,包括加料仓、固定装置的支撑架、设置于加料仓内的空气脉冲装置、通过输送管与加料仓相连通的缓冲仓、与缓冲仓相通的风机、设置在缓冲仓底部的下料口,下料口上设置有阀门。A bentonite superfine powder feeding machine, comprising a feeding bin, a support frame of a fixing device, an air pulse device arranged in the feeding bin, a buffer bin connected to the feeding bin through a conveying pipe, a fan connected to the buffer bin, and a device At the discharge port at the bottom of the buffer bin, a valve is arranged on the discharge port.
进一步地,空气脉冲装置包括空气脉冲管、空气脉冲管上设置有与之相通的若干个喷嘴,空气脉冲管上还设置有脉冲阀,且空气脉冲管和设置在加料仓外壁的储气装置连通。Further, the air pulse device includes an air pulse tube, and the air pulse tube is provided with several nozzles communicating with it, and the air pulse tube is also provided with a pulse valve, and the air pulse tube communicates with the gas storage device arranged on the outer wall of the feeding bin .
进一步地,脉冲阀与控制器连接,控制器设置在加料仓外部侧壁上。Further, the pulse valve is connected with the controller, and the controller is arranged on the external side wall of the feeding bin.
优选地,空气脉冲管设置在加料仓内部侧壁的中部和/或下部。Preferably, the air pulse tube is arranged at the middle and/or lower part of the inner side wall of the feeding bin.
进一步地,缓冲仓上设置有压力开关。Further, a pressure switch is provided on the buffer bin.
进一步地,输送管上设置有旋转阀。Further, a rotary valve is provided on the delivery pipe.
进一步地,加料仓内设置有过滤网筛;优选地,过滤网筛上设置有空气振动器。Further, a filter screen is provided in the feeding bin; preferably, an air vibrator is provided on the filter screen.
优选地,加料仓进料口处设置有夹具。Preferably, a clamp is provided at the feeding port of the feeding bin.
本实施例工作状态时,下料口处阀门与旋转阀关闭,风机抽吸缓冲仓与输送管内的空气,调节压力开关,在输送管和缓冲仓中形成低于大气压的负压气流,打开旋转阀,物料从加料口处进入加料仓,空气脉冲装置压缩空气通过气刀将悬浮在仓内的物料进一步切割、混合、破桥,物料经过过滤网筛后通过输送管进入缓冲仓内,再通过下料口准备进入下个装置进行加工。In the working state of this embodiment, the valve at the feeding port and the rotary valve are closed, the fan sucks the air in the buffer bin and the conveying pipe, adjusts the pressure switch, forms a negative pressure airflow lower than atmospheric pressure in the conveying pipe and the buffer chamber, and turns on the rotating valve. Valve, the material enters the feeding bin from the feeding port, the air pulse device compresses the air through the air knife to further cut, mix and break the bridge of the suspended material in the bin, the material passes through the filter screen and enters the buffer bin through the conveying pipe, and then passes through the The feeding port is ready to enter the next device for processing.
本实用新型的有益效果为:The beneficial effects of the utility model are:
装置采用旋转阀、阀门、压力开关、风机等器件,形成负压气力输送,在负压作用下,物料很容易被吸入,减少加料口处的飞粉扬尘;料斗可以敞开,能连续地供料和输送;在负压下水分易于蒸发,可以同时干燥物料。The device adopts rotary valves, valves, pressure switches, fans and other devices to form negative pressure pneumatic conveying. Under the action of negative pressure, the material is easily sucked, reducing the flying powder and dust at the feeding port; the hopper can be opened to continuously feed materials and conveying; moisture is easy to evaporate under negative pressure, and materials can be dried at the same time.
加料仓内壁设置空气脉冲装置,可有效破桥,解决物料颗粒过小易搭桥结块的问题;产生的气体也可将仓内悬浮的物料更好的分散混合,提高卸料效率;并且也可解决过滤网筛因长时间使用导致过滤孔堵塞的问题;与传统设置于仓内的搅拌装置等相比,空气脉冲装置几乎不占体积,不会造成物料附着在装置上造成物料损耗的问题,同时,使用控制器可实现空气脉冲装置的自动化。An air pulse device is installed on the inner wall of the feeding bin, which can effectively break the bridge and solve the problem that the material particles are too small and easy to bridge and agglomerate; the generated gas can also better disperse and mix the suspended materials in the bin, improving the discharge efficiency; and can also Solve the problem of blockage of the filter hole caused by long-term use of the filter screen; compared with the traditional stirring device installed in the warehouse, the air pulse device hardly occupies the volume, and will not cause the material to adhere to the device and cause material loss. At the same time, the automation of the air pulse device can be realized by using the controller.
空气振动器通过震动过滤网筛实现过滤物料,也可防止网筛堵塞。The air vibrator realizes the filtering of materials by vibrating the filter screen, and also prevents the screen from being clogged.
过滤网筛可过滤掉不符合加工条件的颗粒;夹具可在加料时更好地固定,防止偏移。The strainer screen can filter out the particles that do not meet the processing conditions; the clamp can better fix the material when feeding and prevent deviation.
在气力输送时,气速较高,设置缓冲仓可使物料缓冲,易于进入下一步加工。During pneumatic conveying, the gas velocity is high, and the setting of the buffer bin can buffer the material, making it easy to enter the next step of processing.
压力开关可有效控制装置内气压大小,有效提高下料效率。The pressure switch can effectively control the air pressure in the device and effectively improve the feeding efficiency.
旋转阀可控制输送管与加料仓相通与否,关闭时,风机抽吸输送管与缓冲仓内的空气,更快达到负压条件,减小能耗;The rotary valve can control whether the conveying pipe and the feeding bin are connected or not. When it is closed, the fan sucks the air in the conveying pipe and the buffer bin to reach the negative pressure condition faster and reduce energy consumption;
本实用新型尤其适用于超细颗粒的加料,不易扬尘、不易搭桥,环境整洁;可持续均匀给料,输送量大;能耗低,噪音小;管道布置灵活,占地小,具有优秀的性能。The utility model is especially suitable for feeding superfine particles, which is not easy to raise dust and bridge, and has a clean environment; sustainable and uniform feeding, large conveying capacity; low energy consumption, low noise; flexible pipeline layout, small footprint, and excellent performance .
附图说明Description of drawings
附图1为膨润土超细磨粉加料机的结构示意图。Accompanying drawing 1 is the structural representation of bentonite superfine grinding feeder.
附图标记:加料仓1、空气脉冲装置2、空气振动器3、旋转阀4、输送管5、压力开关6、风机7、缓冲仓8、下料口9、过滤网筛10、夹具11、支撑架12、空气脉冲管21、喷嘴22、脉冲阀23、储气装置24。Reference signs: feeding bin 1, air pulse device 2, air vibrator 3, rotary valve 4, delivery pipe 5, pressure switch 6, fan 7, buffer bin 8, feeding port 9, filter screen 10, fixture 11, Support frame 12, air pulse tube 21, nozzle 22, pulse valve 23, gas storage device 24.
具体实施方式Detailed ways
实施例一Embodiment one
一种膨润土超细磨粉加料机,包括加料仓1、固定装置的支撑架12、夹具11、设置于加料仓内的空气脉冲装置2,设置在加料仓1内的200目过滤网筛10过滤网筛10底部安装有空气振动器3;加料仓1与缓冲仓8通过输送管5相连接;输送管5上设置有旋转阀4;缓冲仓8上设置有压力开关6、还设置有与缓冲仓8相通的风机7,缓冲仓8底部设置有下料口9,下料口9处设置有阀门。A kind of bentonite ultra-fine powder feeder, comprising a feeding bin 1, a support frame 12 of a fixing device, a clamp 11, an air pulse device 2 arranged in the feeding bin, and a 200-mesh filter screen 10 arranged in the feeding bin 1 to filter An air vibrator 3 is installed at the bottom of the mesh screen 10; the feeding bin 1 and the buffer bin 8 are connected through the delivery pipe 5; the transfer pipe 5 is provided with a rotary valve 4; the buffer bin 8 is provided with a pressure switch 6 and a The fan 7 connected to the bin 8, the bottom of the buffer bin 8 is provided with a discharge port 9, and a valve is provided at the discharge port 9.
空气脉冲装置2包括空气脉冲管21、设置在空气脉冲管21上并与之相通的若干个喷嘴22,空气脉冲管21通过脉冲阀23连通设置在加料仓1外壁的储气装置24,空气脉冲管设置于距离加料仓加料口总高度三分之一处的内部侧壁处和加料仓底部侧壁;脉冲阀与设置在加料仓1外部侧壁的控制器连接以实现自动控制。The air pulse device 2 comprises an air pulse tube 21, a plurality of nozzles 22 arranged on and communicated with the air pulse tube 21, the air pulse tube 21 communicates with an air storage device 24 arranged on the outer wall of the feeding bin 1 through a pulse valve 23, and the air pulse The pipe is arranged on the inner side wall at one-third of the total height of the feeding bin and the bottom side wall of the feeding bin; the pulse valve is connected with the controller arranged on the outer side wall of the feeding bin 1 to realize automatic control.
本实施例的工作原理:The working principle of this embodiment:
下料口9处的阀门与旋转阀4关闭,风机7抽吸缓冲仓8与输送管5内的空气,调节压力开关6,在输送管5与缓冲仓8中形成低于大气压的负压气流,打开旋转阀4,物料从加料口处进入加料仓1,空气脉冲装置2压缩空气通过气刀将悬浮在仓内的物料进一步切割、混合、破桥,物料经过空气振动器3驱动的过滤网筛10后通过输送管5进入缓冲仓8内,再通过下料口9准备进入下个装置进行加工。The valve at the feeding port 9 and the rotary valve 4 are closed, the fan 7 sucks the air in the buffer bin 8 and the delivery pipe 5, and the pressure switch 6 is adjusted to form a negative pressure airflow below atmospheric pressure in the delivery pipe 5 and the buffer bin 8 , open the rotary valve 4, the material enters the feeding bin 1 from the feeding port, the air pulse device 2 compresses the air through the air knife to further cut, mix and break the material suspended in the bin, and the material passes through the filter screen driven by the air vibrator 3 After the sieve 10, enter the buffer bin 8 through the delivery pipe 5, and then pass through the feeding port 9 to prepare to enter the next device for processing.
实施例二Embodiment two
一种膨润土超细磨粉加料机,包括加料仓1、固定装置的支撑架12、夹具11、设置于加料仓内的空气脉冲装置2,设置在加料仓1内的200目过滤网筛10过滤网筛10底部安装有空气振动器3;加料仓1与缓冲仓8通过输送管5相连接;缓冲仓8上设置有与缓冲仓8相通的风机7,缓冲仓8底部设置有下料口9,下料口9处设置有阀门。A kind of bentonite ultra-fine powder feeder, comprising a feeding bin 1, a support frame 12 of a fixing device, a clamp 11, an air pulse device 2 arranged in the feeding bin, and a 200-mesh filter screen 10 arranged in the feeding bin 1 to filter An air vibrator 3 is installed at the bottom of the mesh screen 10; the feeding bin 1 is connected with the buffer bin 8 through the conveying pipe 5; , There is a valve at 9 places of the feeding port.
空气脉冲装置2包括空气脉冲管21、设置在空气脉冲管21上并与之相通的若干个喷嘴22,空气脉冲管21通过脉冲阀23连通设置在加料仓1外壁的储气装置24,空气脉冲管设置于加料仓底部侧壁;脉冲阀与设置在加料仓1外部侧壁的控制器连接以实现自动控制。The air pulse device 2 comprises an air pulse tube 21, a plurality of nozzles 22 arranged on and communicated with the air pulse tube 21, the air pulse tube 21 communicates with an air storage device 24 arranged on the outer wall of the feeding bin 1 through a pulse valve 23, and the air pulse The pipe is arranged on the bottom side wall of the feeding bin; the pulse valve is connected with the controller arranged on the outer side wall of the feeding bin 1 to realize automatic control.
本实施例的工作原理:The working principle of this embodiment:
下料口9处的阀门关闭,风机7抽吸装置内部的空气,在装置内部形成低于大气压的负压气流,物料从加料口处进入加料仓1,空气脉冲装置2压缩空气通过气刀将悬浮在仓内的物料进一步切割、混合、破桥,物料经过空气振动器3驱动的过滤网筛10后通过输送管5进入缓冲仓8内,再通过下料口9准备进入下个装置进行加工。The valve at the feeding port 9 is closed, the fan 7 sucks the air inside the device, and a negative pressure airflow below atmospheric pressure is formed inside the device, and the material enters the feeding bin 1 from the feeding port, and the air pulse device 2 compresses the air through the air knife. The materials suspended in the warehouse are further cut, mixed and broken. The materials pass through the filter screen 10 driven by the air vibrator 3 and then enter the buffer warehouse 8 through the conveying pipe 5, and then enter the next device through the feeding port 9 for processing. .
本文中所描述的具体实施例仅仅是对本实用新型精神作举例说明。本实用新型所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,但并不会偏离本实用新型的精神或者超越所附权利要求书所定义的范围。The specific embodiments described herein are only examples to illustrate the spirit of the present invention. Those skilled in the technical field to which the utility model belongs can make various modifications or supplements to the described specific embodiments or adopt similar methods to replace them, but they will not deviate from the spirit of the utility model or go beyond the appended claims defined range.
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Assignee: Zhejiang Walter New Material Co.,Ltd. Assignor: ZHEJIANG FENGHONG NEW MATERIAL Co.,Ltd. Contract record no.: X2024330000395 Denomination of utility model: A Bentonite Ultra fine Grinding and Feeding Machine Granted publication date: 20190906 License type: Common License Record date: 20240820 Assignee: Zhejiang Kelei New Material Co.,Ltd. Assignor: ZHEJIANG FENGHONG NEW MATERIAL Co.,Ltd. Contract record no.: X2024330000394 Denomination of utility model: A Bentonite Ultra fine Grinding and Feeding Machine Granted publication date: 20190906 License type: Common License Record date: 20240820 |