CN209342576U - A kind of filter water-oil separating efficiency test system - Google Patents

A kind of filter water-oil separating efficiency test system Download PDF

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Publication number
CN209342576U
CN209342576U CN201822166438.3U CN201822166438U CN209342576U CN 209342576 U CN209342576 U CN 209342576U CN 201822166438 U CN201822166438 U CN 201822166438U CN 209342576 U CN209342576 U CN 209342576U
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water
oil
filter
pipeline
tank
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CN201822166438.3U
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杨杰
范亚军
郭世红
王可超
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XINXIANG TIANYI FILTRATION TECHNOLOGY TESTING Co Ltd
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XINXIANG TIANYI FILTRATION TECHNOLOGY TESTING Co Ltd
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Abstract

The utility model discloses a kind of filter water-oil separating efficiency test systems, including testing oil module, tank unit, test cell and auxiliary mailbox unit, test oil module in test fuel tank oil outlet by pipeline successively with test pump, heat exchanger, oil stream adjustable valve, oil flowmeter, upper water dispensing device, it is tested filter, downstream water dispensing device is connected with the inlet of service tank in service tank system, the liquid outlet of service tank successively purifies replenishment pump with auxiliary by pipeline in service tank system, it is preposition to remove water filter, circulation supply switching valve, postposition removes water filter and is connected with test fuel tank oil inlet.The utility model can effectively avoid the span scope of flowmeter from selecting, and avoid the use of smaller fluid flowmeter, and more circuits systems meet the choice of diameter of flowmeter, only need to change test pipeline section and meet subject filter pipeline.

Description

A kind of filter water-oil separating efficiency test system
Technical field
The utility model belongs to filter capability test device technical field, and in particular to a kind of filter water-oil separating effect Rate test macro.
Background technique
For the production of filtering material and filter element, use, R&D institution, water-oil separating efficiency is water removal filtering The required performance index of performance, understanding water removal filter efficiency result is essential crucial number for design research and development and application According to, there is the deficiencies of the device is complicated, expensive and test(ing) medium usage amount is larger in current water-oil separating efficiency test device, It is therefore desirable to be further improved.
Summary of the invention
There is provided the filterings of a kind of simple structure and reasonable design and stable testing for the technical issues of the utility model solves Device water-oil separating efficiency test system, the test macro can effectively improve testing efficiency, improve test accuracy and conveniently Monitoring test.
The utility model adopts the following technical scheme that solve above-mentioned technical problem, and a kind of filter water-oil separating efficiency is surveyed Test system, it is characterised in that including test oil module, tank unit, test cell and service tank unit, test fuel tank list In member test fuel tank oil outlet by pipeline successively with test pump, heat exchanger, oil stream adjustable valve, oil flowmeter, upstream Water dispensing device, subject filter, downstream water dispensing device are connected with the inlet of service tank in service tank system, and heat is handed over Pipeline between parallel operation and oil stream adjustable valve is connected by oil return line with the oil inlet for testing fuel tank, is set on the oil return line Have pilot system by pressurized overflow valve, the pipeline between oil stream adjustable valve and flowmeter be equipped with thermometer, oil flowmeter with it is upper Pipeline between swimming dispensing device is equipped with background sampling valve, upper water dispensing device, subject filter and downstream water disperse The both ends of device pass through pipeline respectively and are parallel with pressure gauge, and the both ends for being tested filter are parallel with back by being tested pipeline switching valve Branch is flowed, is successively arranged upstream sampling valve and system pressure table on the pipeline between upper water dispensing device and subject filter, Pipeline between upstream sampling valve and system pressure table is connected by partial flow bypass path with service tank inlet, on the partial flow bypass path Switch valve, bypass pump, bypass are successively arranged except water filter and by-pass meter, between downstream water dispensing device and service tank Pipeline be equipped with downstream sampling valve, the bottom of background sampling valve, upstream sampling valve and downstream sampling valve is equipped with oil sump tank, the collection Fuel tank is connected by liquid back pipe road with service tank inlet, and it is net that liquid back pipe road is successively arranged oil sump tank auxiliary pump, oil sump tank Change filter and oil sump tank and remove water filter, in tank unit the water outlet of water tank by pipeline successively with water injecting pump, water flow Regulating valve, water ga(u)ge are connected with upper water dispensing device, and the pipeline between water injecting pump and Water flow adjusting valve passes through return pipe Road is connected with the water inlet of water tank, which is equipped with by pressurized overflow valve, and service tank goes out liquid in service tank system Mouthful by pipeline successively with auxiliary purification replenishment pump, it is preposition except water filter, circulation supply switching valve, postposition except water filter and It tests fuel tank oil inlet to be connected, circulation supply switching valve is connected by the branch that flows back with service tank inlet.
Further preferably, the test fuel tank top is equipped with fluid level controller and with functions/drying breathing circuit filter.
Further preferably, the water tank upper is equipped with fluid level controller and with functions/drying breathing circuit filter.
Further preferably, the service tank top is equipped with fluid level controller and with functions/drying breathing circuit filter.
The utility model has the advantages that compared with prior art
1, the utility model can effectively avoid the span scope of flowmeter from selecting, and avoid making for smaller fluid flowmeter With more circuits systems meet the choice of diameter of flowmeter, only need to change test pipeline section and meet subject filter pipeline;
2, the utility model installs water dispensing device simultaneously in subject filter upstream and downstream, tests and is situated between after being tested filter Matter carries out disperse by water dispensing device again, restores water to the state entered before being tested filter, ensure that downstream samples Accuracy and test water content authenticity;
3, fuel tank, water tank and service tank top are tested in the utility model be respectively mounted fluid level controller and with functions/drying Breathing circuit filter, when liquid level increases, container inner air is discharged by breathing circuit filter, while be will volatilize oil gas and being stayed in container It is interior, when liquid level reduces, air is supplemented into container, guarantees the pressure balance of container, while in order to ensure moisture in air Grain dust etc. carries out particle filtering and drying to outside air not to the medium pollution in container.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model.
In figure: 1- tests fuel tank, 2- test pump, 3- heat exchanger, 4- oil stream adjustable valve, 5- oil flowmeter, the upstream 6- Water dispensing device, 7- are tested filter, and 8- downstream water dispensing device, 9- service tank, 10- pilot system is by pressurized overflow valve, 11- Thermometer, 12- background sampling valve, 13- subject pipeline switching valve, the upstream 14- sampling valve, 15- system pressure table, 16- bypass pump, 17- bypass removes water filter, 18- by-pass meter, the downstream 19- sampling valve, 20- oil sump tank, 21- oil sump tank auxiliary pump, 22- collection Fuel tank polishing filter, 23- oil sump tank remove water filter, 24- water tank, 25- water injecting pump, 26- Water flow adjusting valve, 27- water flow Meter, 28- is by pressurized overflow valve, and 29- auxiliary purification replenishment pump, 30- is preposition to remove water filter, 32- circulation supply switching valve, 32- Postposition removes water filter, 33- fluid level controller, 34- breathing circuit filter.
Specific embodiment
The particular content of the utility model is described in detail in conjunction with attached drawing.As shown in Figure 1, a kind of filter water-oil separating efficiency Test macro, including test oil module, tank unit, test cell and service tank unit, test and test in oil module The oil outlet of fuel tank 1 by pipeline successively with test pump 2, heat exchanger 3, oil stream adjustable valve 4, oil flowmeter 5, upper water more It is in bulk set 6, subject filter 7, downstream water dispensing device 8 are connected with the inlet of service tank 9 in service tank system, heat friendship Pipeline between parallel operation 3 and oil stream adjustable valve 4 is connected by oil return line with the oil inlet for testing fuel tank 1, the oil return line Pilot system is equipped with by pressurized overflow valve 10, the pipeline between oil stream adjustable valve 4 and oil flowmeter 5 is equipped with thermometer 11, Pipeline between oil flowmeter 5 and upper water dispensing device 6 is equipped with background sampling valve 12, and upper water dispensing device 6 was tested The both ends of filter 7 and downstream water dispensing device 8 pass through pipeline respectively and are parallel with pressure gauge, the both ends of subject filter 7 pass through by Examination pipeline switching valve 13 is parallel with reflux branch, is successively arranged on the pipeline between upper water dispensing device 6 and subject filter 7 Upstream sampling valve 14 and system pressure table 15, pipeline between upstream sampling valve 14 and system pressure table 15 by partial flow bypass path with 9 inlet of service tank is connected, and switch valve, bypass pump 16, bypass are successively arranged on the partial flow bypass path except water filter 17 and side Road flowmeter 18, the pipeline between downstream water dispensing device 8 and service tank 9 are equipped with downstream sampling valve 19, background sampling valve 12, the bottom of upstream sampling valve 14 and downstream sampling valve 19 is equipped with oil sump tank 20, which passes through liquid back pipe road and auxiliary 9 inlet of fuel tank is connected, and liquid back pipe road is successively arranged oil sump tank auxiliary pump 21, oil sump tank polishing filter 22 and oil sump tank and removes Water filter 23, in tank unit the water outlet of water tank 24 by pipeline successively with water injecting pump 25, Water flow adjusting valve 26, water flow Meter 27 is connected with upper water dispensing device 6, the pipeline between water injecting pump 25 and Water flow adjusting valve 26 by water return pipeline with The water inlet of water tank 24 is connected, which is equipped with by pressurized overflow valve 28, and service tank 9 goes out liquid in service tank system Mouthful by pipeline successively with auxiliary purification replenishment pump 29, preposition except water filter 30, circulation feed switching valve 31, postposition and removed water Filter 32 is connected with test 1 oil inlet of fuel tank, and circulation supply switching valve 31 passes through reflux branch and 9 inlet phase of service tank Even.
1 top of test fuel tank described in the utility model is equipped with fluid level controller 33 and with functions/drying breathing circuit filter 34; 24 top of water tank is equipped with fluid level controller and with functions/drying breathing circuit filter;9 top of service tank is equipped with liquid level Controller and with functions/drying breathing circuit filter.
The working principle of the utility model are as follows:
Subject filter is fitted into test device first, subject pipeline switching valve is switched into reflux branch, and cut off Water flow adjusting valve opens oil stream adjustable valve, makes to test the test(ing) medium in fuel tank and continues through circulation progress purified treatment, Water content test is carried out to background, if not up to required, needs to continue purification water removal, is wanted if reaching water content It asks, subject pipeline switching valve is switched into subject filter, and make test(ing) medium full of subject filter, row with lesser flow Air in net subject filter, then subject pipeline switching valve is switched into reflux branch, test pump is opened, water flow is then turned on Regulating valve and water injecting pump adjust water injecting pump and bypass pump according to test parameters, and adjust the pressure difference of water dispensing device and requiring In range, then carry out whether upstream sampling valve sampling and testing water concentration meets the requirements, when water concentration reaches it is to be aspired for stability after, will be by Examination pipeline switching valve switches to subject filter side, when starting tester, and corresponding sampling and testing is carried out, until providing The condition of time or test requirements document terminates test after reaching.
The characteristics of the utility model, is:
1, since shutdown and other operations can have some impact on system, and then the fluctuation of water concentration is influenced, especially set Subject pipeline switching valve has been counted, subject filter is mounted directly after background water concentration is up to standard, is not required to after adjusting water concentration is up to standard Installation is shut down by test specimen, directly switching subject pipeline switching valve just can be carried out test.
2, oil sump tank system can bring a certain amount of test(ing) medium to flow out due to replacing and sampling, at the same can win tool and The contacts such as table top cause particle contamination and air to contact, and are situated between if this part test medium directly returns test fuel tank and will cause to test The fluctuation of matter background water, and by oil sump tank auxiliary pump through oil sump tank polishing filter, oil sump tank except after water filter, test is situated between Matter is substantially up to standard, reaches and not only meets test requirements document, but also the purpose of save the cost.
If 3, subject filter separation water effect is bad, the background water content of test(ing) medium will have a direct impact on, in turn Upstream water concentration is influenced, test result is finally influenced, therefore increases service tank to avoid these factors, concrete operating principle As follows: the test(ing) medium of test loop returns to service tank, carries out circulating purification always under the action of auxiliary purifies replenishment pump Water removal, when as low as certain limit, fluid level controller can issue signal for test dielectric fluid position in test fuel tank, circulation supply at this time is cut Valve work is changed, Vavle switching to feeding side, defeated test(ing) medium is sent to test using removing water filter together and ensure Fuel tank, when liquid level reaches setting position, fluid level controller issues signal, circulation supply Vavle switching to recycling side;Work as auxiliary When oil tank liquid level reaches the upper limit, fluid level controller issues signal, and the valve of circulation supply at this time, which is opened, actively gives test fuel tank supply examination Medium is tested, when reaching service tank liquid level lower limit, circulation supply switching valve switches back into circulation side, two fluid level controller phases Mutually auxiliary operation.
4, when the test flow very little of pilot system, water injection rate will be smaller, and the minor fluctuations of system pressure will shadow The stabilization of Xiangshui County's concentration, but when under bigger test flow, then without such situation, therefore increases bypass pump and increase side Road flowmeter carries out the injection of water according to stable larger flow when carrying out smaller flow test, mixing stable examination It tests medium to squeeze by bypass pump except water filter is shunted, and enters service tank after being measured by by-pass meter Circulation, test flow at this time is exactly that main system flow subtracts bypass flow, and flow at this time can be from any one greater than 0 Number starts.
The basic principle of the utility model, main feature and advantage has been shown and described above, it is practical new not departing from this Under the premise of type spirit and scope, there are also various changes and modifications, these changes and improvements both fall within requirement and protect the utility model The scope of the utility model of shield.

Claims (4)

1. a kind of filter water-oil separating efficiency test system, it is characterised in that including testing oil module, tank unit, test Unit and service tank unit, test oil module in test fuel tank oil outlet by pipeline successively with test pump, heat exchange Device, oil stream adjustable valve, oil flowmeter, upper water dispensing device, subject filter, downstream water dispensing device and service tank system The inlet of service tank is connected in system, and the pipeline between heat exchanger and oil stream adjustable valve passes through oil return line and test oil The oil inlet of case is connected, which is equipped with pilot system by pressurized overflow valve, between oil stream adjustable valve and flowmeter Pipeline is equipped with thermometer, and the pipeline between oil flowmeter and upper water dispensing device is equipped with background sampling valve, and upper water is more The both ends in bulk for setting, being tested filter and downstream water dispensing device pass through pipeline respectively and are parallel with pressure gauge, are tested filter Both ends are parallel with reflux branch by being tested pipeline switching valve, on the pipeline between upper water dispensing device and subject filter according to It is secondary to be equipped with upstream sampling valve and system pressure table, pipeline between upstream sampling valve and system pressure table by partial flow bypass path with it is auxiliary It helps fuel tank inlet to be connected, switch valve, bypass pump, bypass is successively arranged on the partial flow bypass path except water filter and bypass flow Meter, pipeline between downstream water dispensing device and service tank are equipped with downstream sampling valve, background sampling valve, upstream sampling valve and The bottom of downstream sampling valve is equipped with oil sump tank, which is connected by liquid back pipe road with service tank inlet, liquid back pipe road On be successively arranged oil sump tank auxiliary pump, oil sump tank polishing filter and oil sump tank water removal filter, water tank goes out in tank unit The mouth of a river is successively connected with water injecting pump, Water flow adjusting valve, water ga(u)ge and upper water dispensing device by pipeline, water injecting pump and water Pipeline between flow control valve is connected by water return pipeline with the water inlet of water tank, which is equipped with by pressurized overflow Valve, in service tank system the liquid outlet of service tank by pipeline successively with auxiliary purification replenishment pump, it is preposition except water filter, Circulation supply switching valve, postposition remove water filter and are connected with test fuel tank oil inlet, and circulation supply switching valve passes through the branch that flows back It is connected with service tank inlet.
2. filter water-oil separating efficiency test system according to claim 1, it is characterised in that: on the test fuel tank Portion is equipped with fluid level controller and with functions/drying breathing circuit filter.
3. filter water-oil separating efficiency test system according to claim 1, it is characterised in that: the water tank upper is set There is fluid level controller and with functions/drying breathing circuit filter.
4. filter water-oil separating efficiency test system according to claim 1, it is characterised in that: on the service tank Portion is equipped with fluid level controller and with functions/drying breathing circuit filter.
CN201822166438.3U 2018-12-24 2018-12-24 A kind of filter water-oil separating efficiency test system Active CN209342576U (en)

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Application Number Priority Date Filing Date Title
CN201822166438.3U CN209342576U (en) 2018-12-24 2018-12-24 A kind of filter water-oil separating efficiency test system

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Application Number Priority Date Filing Date Title
CN201822166438.3U CN209342576U (en) 2018-12-24 2018-12-24 A kind of filter water-oil separating efficiency test system

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109444022A (en) * 2018-12-24 2019-03-08 新乡天翼过滤技术检测有限公司 A kind of filter water-oil separating efficiency test system

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109444022A (en) * 2018-12-24 2019-03-08 新乡天翼过滤技术检测有限公司 A kind of filter water-oil separating efficiency test system
CN109444022B (en) * 2018-12-24 2023-12-22 新乡天翼过滤技术检测有限公司 Filter oil-water separation efficiency test system

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