CN209337876U - Full-automatic vertical turntable admission machine - Google Patents
Full-automatic vertical turntable admission machine Download PDFInfo
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- CN209337876U CN209337876U CN201821955119.4U CN201821955119U CN209337876U CN 209337876 U CN209337876 U CN 209337876U CN 201821955119 U CN201821955119 U CN 201821955119U CN 209337876 U CN209337876 U CN 209337876U
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Abstract
The utility model discloses full-automatic vertical turntable admission machine, including rack, rack is equipped with rotating disc type take-up, and the opposite two sides of rack are respectively equipped with wire support, drum handler, and drum handler extends to below three coordinate transfer devices;Three coordinate transfer devices grab take-up reel by X, Y, Z axis frame and gripping head;Drum handler includes drum transshipment acitivity and track, is cooperated by sliding block and linear guide so that drum transshipment acitivity moves in orbit to transport take-up reel;Rotating disc type take-up includes turntable, turntable shaft, two groups of Wire winding shafts and take-up supporting plate, drives turntable shaft to drive turntable rotation by rotary disc driving mechanism, the lower part of Wire winding shaft is connected with the take-up reel driving mechanism of driving Wire winding shaft rotation.The utility model can orderly stable receipts winding displacement, two take-up reel positions are switched fast using turntable, realizes and automatically catches line, removable disk, broken string, crawl and the full-automatic vertical turntable admission machine for transporting drum, meet the needs of high-speed production.
Description
Technical field
The utility model relates to enameled wire manufacturing equipments, are more particularly to full-automatic vertical turntable admission machine.
Background technique
Enameled wire is by internal conducting wire and wraps up the coating of conducting wire and forms, enameled wire by annealing, japanning, bake,
After the processes such as cooling, need to be arranged in the enameled wire after baking on take-up reel.Enameled wire is receiving winding displacement
It is cooperated in device by cable guide pulley and high-speed rotating take-up reel, take-up reel is fixed in take-up, passes through take-up
The high speed rotation of device is to drive take-up reel to realize high speed rotation, so that enameled wire derived from cable guide pulley institute is wrapped in take-up
On disk.
Winding and arranging device in the prior art comes with some shortcomings: first is that, the winding displacement process of enameled wire is unable to steady ordered
Progress, cause the enameled wire wound on take-up reel uneven, when take-up disk rotating speed is too fast, the tension of enameled wire be will increase,
Enameled wire is easily broken;Second is that the removable disk of dishful and blank panel is very troublesome, it can not accomplish that automatic removable disk, to catch line not accurate;Third is that full
After disk, enameled wire is disconnected, generally breaks enameled wire using pulling force caused by take-up reel itself revolving speed, in this way, having one
Fixed security risk;Fourth is that being easy to appear skew when blank panel is placed or placing situation not in place, lead to take-up reel not
Normally it can rotate or even throw away, and top design is unreasonable, take-up reel is easy to block;It is grabbed fifth is that drum cannot achieve automation
It takes and transports, cannot achieve full-automation.
Utility model content
To solve the above-mentioned problems, the utility model provide it is a kind of can orderly stable receipts winding displacement, two are received using turntable
Drum position is switched fast, and is realized Full-automatic grasping drum, is caught line, removable disk, broken string, the full-automatic vertical turntable receipts for transporting drum
Line machine, meets the needs of high-speed production.
One aspect according to the present utility model provides a kind of full-automatic vertical turntable admission machine comprising rack, machine
It is provided with rotating disc type take-up, the opposite two sides of rack are respectively equipped with wire support, drum handler, drum handler
Extend to three coordinate transfer devices;
Three coordinate transfer devices include fixed frame, X-axis frame, Y-axis frame, Z axis frame and gripping head, and the opposite two sides of fixed frame are equal
X-axis frame is installed, Y-axis frame both ends movable stand is set between X-axis frame, and Z axis frame is movably connected on Y-axis frame, and gripping head is connected to Z axis frame
Lower section;
Drum handler includes drum transshipment acitivity and track, and track is equipped with linear guide, and drum transshipment acitivity is equipped with
Rail slider, rail slider cooperate with linear guide so that drum transshipment acitivity moves in orbit;
Rotating disc type take-up include turntable, the turntable shaft being connect with turntable, two groups relative to turntable shaft bilateral symmetry pass through
The Wire winding shaft for being installed on turntable, the take-up supporting plate connecting with the top of Wire winding shaft are worn, turntable shaft is driven by rotary disc driving mechanism
Turntable rotation is driven, the lower part of Wire winding shaft is connected with the take-up reel driving mechanism of driving Wire winding shaft rotation.Three coordinate moves as a result,
Rotary device is able to achieve automatically grabbing for drum, drum handler for transport automatically pallet between take-up supporting plate blank panel or
Dishful, there are two take-up reels to place position on rotating disc type take-up, is advantageously implemented the quick removable disk of automation.
In some embodiments, wire support includes bracket, set on the first wire-crossing wheel of frame upper and the second mistake line
Wheel, the tension swing-bar mechanism set on bracket lower part, the first glass pulley for being integrated on winding displacement guide pad and two are horizontally disposed
Second glass pulley, bracket are equipped with winding displacement displacement drive mechanism, winding displacement displacement drive mechanism close to the side of rotating disc type take-up
Connection cable guide pad simultaneously drives winding displacement guide pad to move up and down;
Enameled wire successively bypasses the first wire-crossing wheel, tension swing-bar mechanism, the second wire-crossing wheel, the first glass pulley, then from two
By guiding on the take-up reel on take-up supporting plate between second glass pulley.The glass pulley of the wire support can move up and down as a result,
The enameled wire for ensuring to wind on take-up reel is uniform up and down, ensures that enameled wire can be twined with constant tension equipped with tension swing-bar mechanism
Around.
In some embodiments, take-up supporting plate is equipped with down top and thread capturing device, and turntable outer shaft sleeve is equipped with turntable bearing seat
And be set on turntable column, turntable column is located in rack, and the top of turntable is equipped with compressing mechanism, platen machine by platen frame
Structure it is upper it is top it is top under be in same axial line, between two groups of take-up supporting plates and deviate the side of turntable shaft and be equipped with line-pressing machine
Structure, the two sides of thread depressing mechanism are equipped with broken string mechanism.Compressing mechanism, thread depressing mechanism, thread capturing device, broken string are integrated above turntable as a result,
Mechanism, it is ensured that drum smooth movements realize automation removable disk, precisely catch line, broken string.
In some embodiments, compressing mechanism includes upper Finial device, top sliding axle, guide post and platen driving portion
Part, by guide pillar seat through platen frame is installed on, platen driving part is installed on platen frame and connect with guide post guide post, and drives
Guide post moves up and down in guide pillar seat, and the upper part of top sliding axle is lifted in guide post, and the top of top sliding axle is equipped with top
Sharp spring, upper Finial device include top axle bed, top bearing and top bearing cap, and top axle bed set is set to top sliding axle,
Linear slide bearing is equipped between top sliding axle and guide post, top bearing is set between top axle bed and top sliding axle, top
Spivot, which is held, is covered on top axle bed bottom, and the lower section connection of top bearing cap is upper top.As a result, upper Finial device it is rotatable and on
Lower activity gives take-up reel small floating rotating space, and adjustment is crooked or places drum not in place, it is ensured that take-up reel is received
Line process is smooth.
In some embodiments, the centre of platen frame is equipped with platen column, and the bottom of platen column connects turntable, platen
The center of column is overlapped with the center of turntable shaft, and thread depressing mechanism includes crimping overhead door, overhead door mounting rack, crimping deflector roll, cross
Line deflector roll and perpendicular gear line deflector roll are kept off, overhead door mounting rack is installed vertically on platen frame, and crimping overhead door passes through overhead door driving portion
Part is lifted below overhead door mounting rack, and the two sidewalls of crimping overhead door are mounted on crimping cylinder, and crimping deflector roll passes through crimping
Deflector roll mounting rack connects the telescopic rod of crimping cylinder, and the two sides of platen column are equipped with perpendicular gear line deflector roll, and strut rail line deflector roll is located at
Between perpendicular gear line deflector roll and it is installed vertically on platen column, the upper surface of strut rail line deflector roll is slightly above thread capturing device position.As a result, two
Side crimping deflector roll movable up and down and the strut rail line deflector roll of centre, can make the enamel-cover line position of two sides one high and one low,
Be conducive to take-up side thread capturing device fast accurate catch line.
In some embodiments, overhead door driving part includes lifting door cylinder, overhead door guide rail, overhead door sliding block,
Lifting door cylinder is installed on overhead door mounting rack, goes up and down the piston rod connection crimping overhead door of door cylinder, the installation of overhead door guide rail
In the side wall of platen column, crimping overhead door is slidably connected by overhead door sliding block and overhead door guide rail.
In some embodiments, take-up supporting plate is in long strip, is equipped with one in its short side on take-up supporting plate described in two groups
Piece thread capturing device is equipped with ejection off-line cylinder on the work top by the rack of drum handler side.Off-line is ejected as a result,
Cylinder can the end of a thread in automatic ejection thread capturing device, realize automation off-line.
In some embodiments, thread capturing device includes thread capturing device ontology, elastic component and removable pin, and thread capturing device ontology is equipped with and opens
The root of oral area, opening portion is equipped with a through-hole, and removable pin is plugged in through-hole, and elastic component includes sequentially connected first fixed
Portion, linkage section and the second fixed part, the interior upper edge of the first fixed part connection opening portion, the second fixed part are connected to removable pin, the
Two fixed parts resist the interior lower edge of opening portion, and linkage section, the second fixed part and the interior lower edge of opening portion form Y shape openning shape, take off
When line, ejection off-line cylinder is located at below removable pin.Thread capturing device internal structure design is reasonable as a result, and it is firm after catching line to improve
Property.
In some embodiments, broken string mechanism includes that wire cutter, wire cutter pillar and broken string tool apron, wire cutter are installed on
On wire cutter pillar, wire cutter pillar is installed in broken string tool apron, and the contact position of the side wall and broken string tool apron of wire cutter pillar is set
Have it is anti-skidding stupefied, broken string tool apron be equipped with adjust opening.Broken as a result, using wire cutter, simple tension is avoided to break enameled wire, safety
It can be high.
In some embodiments, rotary disc driving mechanism includes turntable decelerating motor, turntable pinion gear and turntable gear wheel,
Turntable pinion gear connect turntable decelerating motor motor shaft, turntable gear wheel, which is arranged, is installed on turntable shaft, turntable gear wheel and turn
The engagement of disk pinion gear;Take-up reel driving mechanism includes take-up motor, active synchronization belt wheel, driven synchronous pulley and synchronous belt, is received
Spool is installed on turntable by take-up axle bed, and driven synchronous pulley is sheathed on Wire winding shaft, and active synchronization belt wheel connects take-up motor
Motor shaft, active synchronization belt wheel and driven synchronous pulley are covered with turntable housing on turntable by toothed belt transmission.
In some embodiments, tension swing-bar mechanism includes swing rod, low friction tension cylinder and potentiometer seat, swing rod one
End is equipped with tension guide wheel, the other end is equipped with clump weight, is equipped with shaft by deep groove ball bearing in potentiometer seat, shaft is arranged with
Current potential gear wheel, potentiometer seat are equipped with the current potential pinion gear engaged with current potential gear wheel, and current potential pinion gear is connected with potentiometer,
Shaft is vertically connected at swing rod, and the piston rod of low friction tension cylinder is connect with swing rod, and potentiometer seat is rack-mount.By
This, is flexibly found out the Tensity size of enameled wire and is neatly adjusted around linear speed in time on wire support by tension swing-bar mechanism
Degree enables enameled wire to wind with constant tension, prevents enameled wire from broken string situation occurs.
In some embodiments, felt oiling mechanism, the felt are equipped between the second wire-crossing wheel and the first glass pulley
Oiling mechanism includes oil storage box, oiling box and solenoid valve, and oil storage box is equipped with shoe cream room, and oiling box is equipped with oiling channel, shoe cream room
It is communicated with first pipe, oiling channel is communicated with second pipe, and first pipe free end is connected to solenoid valve input end, the second pipe
Road free end is connected to electromagnetic valve outlet end, and support block is equipped in oiling channel, and support block is equipped with felt, support block and felt
It was equipped with line three-way hole.Enameled wire oiling is given using the felt oiling mechanism as a result, and by solenoid valve control oil mass, guarantees oiling
Uniformity can also extend the service life of enameled wire.
In some embodiments, drum transshipment acitivity include transhipment support, clamping limb, connecting rod, clamping limb folding cylinder,
Clamping limb steering motor, clamping limb lifting cylinder, transhipment support are equipped with support frame, lead in support frame equipped with what can be freely lifted
Bar is equipped with guide sleeve between support frame and guide rod, fixed plate is equipped at the top of support frame, lifter plate is equipped at the top of guide rod, clamping limb turns
It is installed on lifter plate to motor, the output shaft of clamping limb steering motor is equipped with driving gear, pacifies on lifter plate by bearing bracket stand
Equipped with the driven gear engaged with driving gear, driven gear is equipped with supporting station, and the two sides of supporting station are installed equipped with clamping limb
Column, clamping limb are equipped with a pair, and the end of clamping limb is sheathed on clamping limb mounting post, and clamping limb folding cylinder is located at two clamping limbs
Between mounting post, clamping limb opens and closes cylinder and drives clamping limb obvolvent or dispersion by connecting rod, and clamping limb lifting cylinder is installed on solid
Fixed board, and the piston rod of clamping limb lifting cylinder connects lifter plate.Drum transshipment acitivity may be implemented to transport automatically and place as a result,
Blank panel or unloading transhipment dishful, the piston rod of clamping limb lifting cylinder drive clamping limb lifting, and clamping limb opens and closes cylinder driving folder
Gripping arm obvolvent or dispersion, the starting of clamping limb steering motor engages driving supporting station rotation by gear, so that clamping limb is in track
It is rotated with turntable both direction.
In some embodiments, rail slider is installed on the bottom of transhipment support, and the inside of track is equipped with track rack gear,
It transports support and is equipped with transhipment motor, the motor shaft for transporting motor is connected with the track gear engaged with track rack gear, and track is remote
Disembark frame one end be equipped with drum placement table.Transhipment electric motor starting is engaged by gear and rack gear as a result, and driving is sliding equipped with track
The transhipment support of block moves in linear guide, transports for drum.
In some embodiments, thread clamping mechanism is installed, thread clamping mechanism includes staking, cross on drum transshipment acitivity
Bar, lifting part and thread nipping member, cross bar are set to the top of staking, and the bottom of staking connects supporting station, and lifting part connects
Cross bar is connect, thread nipping member includes clamping plate, jaws close driving part and driving part mounting plate, the installation of jaws close driving part
In driving part mounting plate, the lower part connecting cleat of jaws close driving part, clamping plate is partnered by two, driving part peace
The bottom of lifting part is connected at the top of loading board.Thread clamping mechanism can be used for clamping the line on drum in drum transhipment as a result,
Head avoids the end of a thread from scratching the enameled wire on drum, also improves safety, be conducive to full-automatic transhipment.
In some embodiments, Y-axis frame both ends are set up between X-axis frame by X axis slide, and Z pedestal is connected with solid
Reservation, fixing seat connect Y-axis frame, Z axis frame and the perpendicular shape of Y-axis frame by Y-axis slide, and X-axis is provided with driving X axis slide
Mobile X axis driving mechanism, Y-axis are provided with the mobile Y-axis driving mechanism of driving Y-axis slide, and fixing seat is equipped with driving Z
The mobile Z axis of pedestal is equipped with hoisting mechanism to driving mechanism between gripping head and Z axis frame, hoisting mechanism include lifting attachment base,
Telescopic rod and compressed spring, compressed spring is sheathed on the lower section of telescopic rod, and the lower section of telescopic rod is installed in lifting attachment base,
The top of pawl shell, the bottom of the top connection Z axis frame of telescopic rod are hung in the bottom connection of lifting attachment base;
Gripping head includes hanging pawl, hanging pawl shell, hang pawl sliding block and hang pawl slider-actuated mechanism, hangs pawl by three pieces and constitutes one
Group hangs pawl and uniformly arranges relative to the center for hanging pawl shell, hang pawl shell be equipped with for hang pawl sliding block it is mobile hang pawl track, hang pawl
Upper end connection hang pawl sliding block, hang and be equipped with the cavity that pawl slider-actuated mechanism is hung in receiving in pawl shell, hang pawl slider-actuated mechanism
Pawl is hung by hanging pawl slider-actuated to open or close up, pawl is hung equipped with three layers of step section, lug boss is equipped between each layer step section.
In some embodiments, Z axis includes Z axis servo motor, rack gear, gear and riser guide to driving mechanism, is risen
Drop guide rail is installed on Z axis frame side wall, and sliding block, sliding block and riser guide slidable connection are equipped in fixing seat, and Z axis servo motor connects
Gear is connect, rack gear is installed on Z axis frame side wall, rack and pinion engagement, and Z axis servo motor is installed on fixing seat and lifting is driven to lead
Rail moves up and down in sliding block;
X axis driving mechanism includes X-axis servo motor, the first synchronous belt, the first synchronous pulley and synchronizing shaft, X-axis frame
Both ends are equipped with band wheel seat, and the first synchronous pulley is installed in band wheel seat, and the of the first synchronous band connection same root X-axis frame both ends
One synchronous pulley, by first synchronous pulley of synchronous two X-axis framves of axis connection, X-axis servo motor connects one first synchronization
Belt wheel, the first synchronous band connection X axis slide;
Y-axis driving mechanism includes Y-axis servo motor, the second synchronous belt and the second synchronous pulley, and the two of a Y pedestal
End is equipped with band wheel seat, and the second synchronous pulley is installed in band wheel seat, second synchronous belt at the second synchronous band connection Y pedestal both ends
Wheel, Y-axis servo motor connect second synchronous pulley, the second synchronous band connection Y-axis slide.
In some embodiments, pawl slider-actuated mechanism is hung to include upper pneumatic joint, lower pneumatic joint and hang pawl piston
Bar hangs pawl piston rod and is set to the inside for hanging pawl shell, and upper pneumatic joint and lower pneumatic joint are set to the outer wall for hanging pawl shell, hang
The top of pawl piston rod is boss, and the edge of boss is bonded with the cavity inner wall for hanging pawl shell, hangs the lower part of pawl piston rod as circle
Cone face, circular cone dignity are contradicted with the one side wall for hanging pawl sliding block and are connected, hangs another side wall of pawl sliding block and hang and set between pawl shell
There is reset spring, hangs the interlude of pawl piston rod and form annular gap between pawl shell and be connected to lower pneumatic joint with hanging, it is convex
Gap is formed between pawl shell be connected to upper pneumatic joint with hanging at the top of platform.Three coordinate transfer devices pass through X, Y, Z axis as a result,
Frame and gripping head precisely quickly grab blank panel or dishful.
Compared with prior art, the utility model has the beneficial effects that the utility model is scientific and reasonable, three coordinates transfer dress
It sets and take-up reel is precisely quickly grabbed by X, Y, Z axis frame and gripping head;The drum transshipment acitivity and track of drum handler,
Cooperated by rail slider and linear guide so that drum transshipment acitivity moves in orbit to transport take-up reel;On wire support
The Tensity size of enameled wire is flexibly found out by tension swing-bar mechanism and neatly adjusts threading speed in time, enables enameled wire
It is wound with constant tension, prevents enameled wire from broken string situation occurs, the first, second glass pulley moved up and down enables enameled wire
Equably it is wrapped on take-up reel;There are two groups of independently rotary Wire winding shafts, each self installation take-up reel on Wire winding shaft, pressure on turntable
Disc mechanism design rationally may insure that take-up reel is in place, and upper Finial device gives take-up reel small floating rotating sky
Between, it is ensured that take-up reel take-up process is smooth;After the dishful of side, turntable is rotated around turntable shaft, and two take-up reels can rapid interchangeable position
It sets, in the process, enameled wire is pulled to dishful side, and thread depressing mechanism pushes down enameled wire, makes the one of the close dishful of enameled wire
One side position of high, the close blank panel of side position is low, and the thread capturing device on take-up supporting plate at blank panel precisely can rapidly catch enamel-cover
Line, blank panel continue rotation and start take-up, and the broken string mechanism that the enameled wire of dishful touches the side cuts off enameled wire, and dishful stops
After rotation, ejection off-line cylinder top occupies the thread capturing device of disk, when by enameled wire from the slippage in thread capturing device, off-line and cutting line,
The end of a thread is clamped by clamping plate.Full-automatic vertical turntable admission machine provided by the utility model, the take-up for realizing enameled wire are full-automatic
Change, automation crawl drum, removable disk catch line, cutting, transfer drum, improve work efficiency.
Detailed description of the invention
Fig. 1 is the schematic perspective view of an embodiment of the utility model full-automatic vertical turntable admission machine;
Fig. 2 is the top view of Fig. 1;
Fig. 3 is the scheme of installation of wire support, rotating disc type take-up and rack;
Fig. 4 is the side view of Fig. 3;
Fig. 5 is the schematic perspective view of rotating disc type take-up;
Fig. 6 is the side view of Fig. 5;
Fig. 7 is the inside scheme of installation of turntable, turntable column, platen frame, take-up supporting plate;
Fig. 8-1 is the component diagram of compressing mechanism;
Fig. 8-2 is the portion the A enlarged drawing in Fig. 8-1;
Fig. 9-1 is the structural schematic diagram of thread capturing device and ejection off-line cylinder;
Fig. 9-2 is the side view of thread capturing device;
Fig. 9-3 is the structural schematic diagram at another visual angle of thread capturing device;
Figure 10 is the structural schematic diagram of broken string mechanism;
Figure 11 is the schematic perspective view of wire support;
Figure 12 is the mounting structure schematic diagram of potentiometer seat and potentiometer, swing rod;
Figure 13-1 is the schematic perspective view of felt oiling mechanism;
Figure 13-2 is the schematic diagram of internal structure of felt oiling mechanism;
Figure 14 is the schematic perspective view of drum transshipment acitivity and track;
The installation signal of guide rod, lifter plate, fixed plate, clamping limb steering cylinder and clamping limb lifting cylinder that Figure 15 is
Figure;
Figure 16-1 is the main view of thread clamping mechanism;
Figure 16-2 is the top view of thread clamping mechanism;
Figure 17 is the schematic perspective view of three coordinate transfer devices;
Figure 18 is the attachment structure schematic diagram of hoisting mechanism and gripping head;
Figure 19 is removable disk process schematic, and wherein A, B indicate take-up reel, A1、B1Indicate thread capturing device, A2、B2Indicate broken string
Knife, A3、B3Indicate crimping deflector roll.
Specific embodiment
The utility model is further described With reference to embodiment.
As illustrated in fig. 1 and 2, the full-automatic vertical turntable admission machine of an embodiment described in the utility model, including rack
100, rack 100 is equipped with rotating disc type take-up 1, and the opposite two sides of rack 100 are respectively equipped with wire support 2, drum handling dress
3 are set, drum handler 3 extends to three coordinate transfer devices, 4 lower section.
One group of three coordinate transfer device 4, drum handler 3 can be furnished with multiple rotating disc type take-ups 1, each turntable
Formula take-up 1 is placed in rack 100, and each rotating disc type take-up 1 is equipped with independent wire support 2.Multiple rotating disc types
Take-up 1 can be in (this kind of arrangement mode out not shown) in one line, and drum handler 3 has the one of drum placement table 37
Section is placed in three coordinate transfer devices, 4 lower section, and another section of drum handler 3 is located at the side of rotating disc type take-up 1, rack
Off-line cylinder 101 is ejected on 100 rests against this side of rotating disc type take-up 1.Multiple rotating disc type take-ups 1 can also be in left and right
It is symmetrically arranged, have drum placement table 37 one section of drum handler 3 is placed in three coordinate transfer devices, 4 lower section, drum handling dress
It sets another section of 3 to be located among two rotating disc type take-ups 1, off-line cylinder 101 is ejected in rack 100 will lean against turntable
This side of formula take-up 1.
As shown in figure 17, three coordinate transfer devices 4 include fixed frame 40, X-axis frame 41, Y-axis frame 42, Z axis frame 43 and crawl
First 46, the opposite two sides of fixed frame 40 are respectively mounted X-axis frame 41, and 42 both ends movable stand of Y-axis frame is set between X-axis frame 41, Z axis frame
43 are movably connected on Y-axis frame 42, and gripping head 46 is connected to the lower section of Z axis frame 43.
As shown in Fig. 2 and 14, drum handler 3 includes drum transshipment acitivity 5 and track 31, and track 31 is led equipped with straight line
Rail 32, drum transshipment acitivity 5 are equipped with rail slider 33, and rail slider 33 and linear guide 32 cooperate so that drum transshipment acitivity 5
It is moved on track 31.
As shown in fig. 7, rotating disc type take-up 1 include turntable 11, with turntable 11 connection 12, two groups of turntable shaft it is opposite
Run through in 12 bilateral symmetry of turntable shaft and is installed on the Wire winding shaft 13 of turntable 11, the take-up supporting plate connecting with the top of Wire winding shaft 13
14, drive turntable shaft 12 that turntable 11 is driven to rotate by rotary disc driving mechanism 15, the lower part of Wire winding shaft 13 is connected with driving take-up
The take-up reel driving mechanism 16 that axis 13 rotates.
As shown in Fig. 3,4 and 11, wire support 2 includes bracket 20,21 and of the first wire-crossing wheel for being installed on 20 top of bracket
Second wire-crossing wheel 22, the tension swing-bar mechanism 23 for being installed on 20 lower part of bracket, the first winding displacement being integrated on winding displacement guide pad 24
Wheel 25 and two horizontally disposed second glass pulleys 26, bracket 20 are displaced close to the side of rotating disc type take-up 1 equipped with winding displacement
Driving mechanism 27,27 connection cable guide pad 24 of winding displacement displacement drive mechanism simultaneously drive winding displacement guide pad 24 to move up and down.
Specific winding displacement displacement drive mechanism 27 includes winding displacement servo motor 271, is driven by winding displacement servo motor 271
Screw rod (not shown) and the matching used nut seat (not shown) of screw rod, winding displacement guide pad 24 are installed on nut seat, winding displacement
Through there is guide rod 272 in guide pad 24, the both ends of guide rod 272 pass through upper supporting plate 273 respectively and lower carrier plate 274 is installed on branch
The side wall of frame 20.Winding displacement servo motor 271 drives screw rod rotation, and nut seat moves up and down on screw rod, and nut seat drives row
The synchronization of line guide pad 24 is moved up and down along guide rod 272.Installation is there are two travel switch 275 and respectively close to guiding on bracket 20
272 both ends of bar arrangement, moves up and down winding displacement guide pad 24 in predetermined stroke, it is ensured that normal winding displacement.In winding displacement guide pad 24
Upper installation loading plate 241, the first glass pulley 25 and two the second glass pulleys 26 are installed on loading plate 241, the first glass pulley
25 below 22 side of the second wire-crossing wheel, and two the second glass pulleys 26 are in pair relative to the elongated central line of the first glass pulley 25
Claim distribution, the second glass pulley 26 offers winding displacement groove 261, the winding displacement groove that enameled wire is arranged oppositely from two the second glass pulleys 26
It is discharged in 261.
As shown in FIG. 11 and 12, tension swing-bar mechanism 23 includes swing rod 231, low friction tension cylinder 234 and potentiometer seat
235,231 one end of swing rod is equipped with tension guide wheel 233, the other end is equipped with clump weight 232, passes through deep-groove ball axis in potentiometer seat 235
It holds 2351 and is equipped with shaft 2352, shaft 2352 is arranged with current potential gear wheel 2353, and potentiometer seat 235 is equipped with and current potential canine tooth
The current potential pinion gear 2354 of 2353 engagement of wheel, current potential pinion gear 2354 are connected with potentiometer 236, and the free end of shaft 2352 is hung down
Direct-connected to be connected to swing rod 231, the piston rod of low friction tension cylinder 234 is connect with swing rod 231, and potentiometer seat 235 is mounted on bracket
On 20.Potentiometer 236 is mounted on potentiometer seat 235, and 236 input terminal of potentiometer is connect with current potential pinion gear 2354, and current potential is small
Gear 2354 rotates, and potentiometer 236 then obtains input signal, and potentiometer 236 is connected with controller (not shown).Clump weight 232
Position can be adjusted flexibly according to the weight of tension guide wheel 233, play the role of balance swing rod 231, make to be wound on tension
Line on guide wheel 233 can be exported with constant-tension.Low friction tension cylinder 234 is located at 231 lower section of swing rod, and leads close to tension
One end of wheel 233, low friction tension cylinder 234 are connect with controller, and the bottom of low friction tension cylinder 234 is installed on cylinder
Seat 2341, cylinder block 2341 is mounted on bracket 20.The piston rod free end and swing rod 231 of low friction tension cylinder 234 pass through
The piston rod of the connection of flake connector (not shown), low friction tension cylinder 234 has active force to swing rod 231, and auxiliary swing rod 231 is protected
Hold equilibrium state.
The working principle of the tension swing-bar mechanism 23 is as follows: enameled wire is wound on tension guide wheel 233 and is exported, and works as take-up
When excessive velocities, enamel-cover line tension be will increase, and tension guide wheel 233 upwarps, and swing rod 231 upwarps therewith, and shaft 2352 turns therewith
Dynamic, the rotation of current potential gear wheel 2353 is simultaneously rotated with electrokinetic potential pinion gear 2354, due to 236 input terminal of potentiometer and the small tooth of current potential
2354 connection of wheel, potentiometer 236 obtains input signal, and signal is reached controller, and controller then controls reduction take-up speed,
Reduce winding tension, tension guide wheel 233 is made to set back, at the same time, swing rod 231 upwarps, low friction tension cylinder 234
Piston rod then extend therewith, then low friction tension cylinder 234 automatically adjusts low friction tension cylinder under control of the controller
234 piston rod resets, and continuing auxiliary ensures that swing rod 231 is made to be in equilibrium state, enables enameled wire with constant tension and speed
Degree is wound, it is therefore prevented that broken string situation occurs for enameled wire, ensure that the uniformity of enameled wire winding, improves the receipts of enameled wire
Line efficiency.
As shown in Figure 11,13-1 and 13-2, felt oiling mechanism is equipped between the second wire-crossing wheel 22 and the first glass pulley 25
28, felt oiling mechanism 28 includes oil storage box 281, oiling box 282 and solenoid valve 283.Oil storage box 281 is equipped with shoe cream room 2811,
It is stamped oil cap 2813 on oil storage box 281, fuel feed hole 2814 is offered on oil cap 2813, it can be by fuel feed hole 2814 to shoe cream room
Oiling is carried out in 2811, shoe cream room 2811 is communicated with first pipe 2812 by going out oil hole 2815.The side lid of oiling box 282
Conjunction has a lid 2823, and 2823 internal layer of lid is equipped with sealant 2824, and the side of oiling box 282 opens up the close of groove and lid 2823
Oiling channel 2821 is constituted between sealing 2824.Support block 284 is equipped in oiling channel 2821, support block 284 is equipped with felt
(not shown go out), support block 284 and felt were equipped with line three-way hole (not shown go out).Lid 2823 is hinged on oiling box 282 on one side
On, 2823 another side of lid is locked together on oiling box 282, specifically, gripping member 2825, oiling box 282 is hooked on lid 2823
It is equipped with hook gripping member 2826, so as to flexibly replace felt.Sealant 2824 is bonded 282 side of oiling box arrangement, sealant
2824 are close to felt arrangement, can prevent the oil extravasation in felt.Enameled wire (not shown) penetrates in oiling channel 28211, and according to
It is secondary to pass through on felt and support block 284, finally it is pierced by oiling channel 2821.Oiling channel 2821 is communicated with second pipe 2822,
2812 free end of first pipe is connected to 283 input end of solenoid valve, and 2822 free end of second pipe and 283 outlet end of solenoid valve connect
It is logical.
First wire-crossing wheel 21, the second wire-crossing wheel 22, the first glass pulley 25, tension guide wheel 233 are vertical placement, second row
Line wheel 26 is horizontal positioned.Enameled wire successively bypasses the first wire-crossing wheel 21, tension guide wheel 233, the second wire-crossing wheel 22, felt oiler
The oiling channel 2821 of structure 28 first glass pulley 25, finally passes through between two the second glass pulleys 26, then is wrapped in take-up reel
On.
As shown in Fig. 4 to 7, rotating disc type take-up 1 includes turntable 11, the turntable shaft 12 connecting with turntable 11, two groups of phases
Run through the Wire winding shaft 13 for being installed on turntable 11, the take-up supporting plate connecting with the top of Wire winding shaft 13 for 12 bilateral symmetry of turntable shaft
14 and thread depressing mechanism 7.Turntable shaft 12 and turntable 11 are in same axle center, are set with turntable bearing seat 121 outside turntable shaft 12, turn
Bearing group is installed, the lower part of bearing group is connect by axis card with turntable shaft 12, turntable between disk bearing block 121 and turntable shaft 12
The bottom of bearing block 121 is installed on the top of turntable column 122 by screw, and it is vertical that the bottom of turntable column 122 is connected with turntable
Column mounting plate 1221, rotary disc driving mechanism 15 drive turntable 11 to rotate by turntable shaft 12.Two groups of Wire winding shafts 13 are relative to turntable
Axis 12 is symmetrical, and through turntable 11, two groups of Wire winding shafts 13, turntable shaft 12 center be on straight line, Wire winding shaft
It is arranged with bearing group outside 13 and is connected with axis card, the outer sheath of bearing group is equipped with take-up axle bed 131, and take-up axle bed 131 passes through spiral shell
Silk is installed on turntable 11.The top of Wire winding shaft 13 passes through screw connection take-up supporting plate 14, the center installation on take-up supporting plate 14
Top 141 under having, the lower part of Wire winding shaft 13 connects take-up reel driving mechanism 16, and take-up reel driving mechanism 16 drives Wire winding shaft 13 to revolve
Turn.The top of turntable 11 is equipped with compressing mechanism 6 by platen frame 18, and the centre of platen frame 18 is equipped with platen column 181, platen
The bottom of column 181 connects turntable 11, and the center of platen column 181 is overlapped with the center of turntable shaft 12, compressing mechanism 6 it is upper
Top 611 under top 141 be in same axial line.Thread depressing mechanism 7 is located between two groups of take-up supporting plates 14 and deviates turntable shaft
12, the two sides of thread depressing mechanism 7 are equipped with broken string mechanism 8.Thread capturing device 17, take-up are all equipped with by screw on two blocks of take-up supporting plates 14
The recessing groove moved up and down for the removable pin 173 of thread capturing device 17 is offered on supporting plate 14, the machine in the side far from wire support 2
The work top of frame 100 is equipped with ejection off-line cylinder 101, and before dishful unloads disk, ejection off-line cylinder 101 is aligned at dishful
The removable pin 173 of thread capturing device 17 pushes up upwards, and the enameled wire being pressed in thread capturing device 17 slips.
As shown in fig. 7, rotary disc driving mechanism 15 includes turntable decelerating motor 151, turntable pinion gear 152 in the present embodiment
With turntable gear wheel 153, turntable pinion gear 152 connects the motor shaft of turntable decelerating motor 151, and turntable gear wheel 153 is arranged peace
Loaded on turntable shaft 12, turntable gear wheel 153 and turntable pinion gear 152 are engaged.Turntable decelerating motor 151 starts, and turntable slows down electric
The motor shaft of machine 151 drives turntable pinion gear 152, and turntable pinion gear 152 and turntable gear wheel 153 engage, and turntable shaft 12 rotates.
Take-up reel driving mechanism 16 includes that (figure is not for take-up motor 161, active synchronization belt wheel 162, driven synchronous pulley 163 and synchronous belt
Show), Wire winding shaft 13 is installed on turntable 11 by take-up axle bed 131, and driven synchronous pulley 163 is sheathed on Wire winding shaft 13, actively
Synchronous pulley 162 connects the motor shaft of take-up motor 161, and active synchronization belt wheel 162 and driven synchronous pulley 163 pass through synchronous belt
It is driven, turntable housing 111 is provide on turntable 11, cover synchronous pulley and synchronous belt, edge are screwed, to improve peace
Overall coefficient.Take-up motor 161 starts, and the motor shaft of take-up motor 161 drives active synchronization belt wheel 162, active synchronization belt wheel 162
With driven synchronous pulley 163 by toothed belt transmission, Wire winding shaft 13 rotates, and the direction of rotation of two Wire winding shafts 13 is different.
As shown in Fig. 4,6,8-1 and 8-2, compressing mechanism 6 includes upper Finial device 61, top sliding axle 62,63 and of guide post
Platen driving part 64.In the present embodiment, platen driving part 64 includes screw rod electric cylinders 641, lift connection plate 642, screw rod electricity
The upper part of cylinder 641 is fixedly installed in platen frame 18, and the telescopic rod of screw rod electric cylinders 641 passes through lifting downwards and across platen frame 18
Connecting plate 642 is connected with guide post 63, and the upper part of top sliding axle 62 is lifted on guide post 63 (such as Figure 12 institute by pivot pin 623
Show), guide post 63 is equipped with pivot pin stroke relief hole 632.For automation control stroke, in lift connection plate 642, top axle bed
Proximity sensor, close switch are installed on 612.As shown in Figures 12 and 13, guide post 63 is longitudinal outside platen frame 18, guide post 63
It is arranged with guide pillar seat 631, copper sheathing 633 and copper sheathing washer 634 are installed between guide post 63 and guide pillar seat 631, copper sheathing 633 is herein
The bottom of graphite copper sheathing, guide pillar seat 631 is installed on platen frame 18 with positioning plate 635 and screw, it is ensured that guide post 63 is smoothly being led
It is moved up and down in column base 631.Top spring 621 is arranged at the top of top sliding axle 62, is placed with spring washer on top spring 621
6211, it is equipped with linear slide bearing 622 between top sliding axle 62 and guide post 63, uses 622 frictional resistance of linear slide bearing
It is very small, it is ensured that top sliding axle 62 high-precision and stable in guide post 63 is mobile, and be conducive to take-up reel stablizes rotation.It is upper top
Device 61 is connected to the lower section of top sliding axle 62, specifically, upper Finial device 61 include upper top 611, top axle bed 612,
Top bearing 613 and top bearing cap 614, top axle bed 612 are sheathed on the lower part of top sliding axle 62, top bearing 613
It is installed between top axle bed 612 and top sliding axle 62, top bearing cap 614 is installed on top 612 bottom of axle bed, tail spindle
Hold the lower section connection upper top 611 of lid 614.During take-up disc spins, upper top 611 can be with moving rotary, really
Protecting take-up reel will not block.In the present embodiment, top bearing 613 includes plane bearing 6131 and deep groove ball bearing 6132, plane
Bearing 6131 is located at 6132 top of deep groove ball bearing, and washer is equipped between plane bearing 6131 and deep groove ball bearing 6132
6133.Plane bearing 6131 can get high loadability and high rigidity under the space of very little;Deep groove ball bearing 6132 can be held
By biggish axial load, and coefficient of friction very little, limit speed is also very high, the long service life of the top bearing 613.In order to
When unloading take-up reel, take-up reel is easier to eject from upper top 611, bullet is installed in the bottom of top bearing cap 614
Spring pin 65, spring catch 65 are located at upper top 611 side.The spring catch 65 can also be played in take-up so that upper top 611 with
Take-up side surface not dieback, gives the effect of the certain activity space of take-up reel.If ejecting take-up just with spring catch 65
Disk, then, self gravity is big when the take-up reel of big specification is due to its dishful, spring catch 65 can be not provided with also can easily deviate from
Top 611.
Take-up reel top 141 under being placed on take-up supporting plate 14 on after, when guide post 63 needs to decline, screw rod electric cylinders 641
Guide post 63 is driven to move down by lift connection plate 642, top sliding axle 62 is hung in guide post 63, top sliding axle 62
Pivot pin 623 is in the bottom end of pivot pin stroke relief hole 632, after upper top 611 touch take-up side surface, under guide post 63 continues
Drop, top sliding axle 62, which is pushed, to move up, and top spring 621 is compressed, and pivot pin 623 can be along pivot pin stroke relief hole 632
It moves up, the distance between top axle bed 612 and 63 bottom of guide post are increasingly closer, when top axle bed 612 reaches a positioning
It sets, close to switch, platen driving part 64 stops driving guide post 63 and declines for proximity sensor triggering.During this platen,
Take-up reel is in rotation status, and the take-up reel for placing skew can adjust steadily, after upper Finial device 61 touches take-up side surface
Continue to decline, it is ensured that take-up reel is in place.Upper Finial device 61 pushes down the centre bore of take-up reel from take-up side surface, upper top
611 during take-up disc spins, can will not be thrown out of with moving rotary.Even if upper Finial device 61 withstands take-up
Disk, but the design of top spring 621, so that take-up reel, in rotary course, to take-up reel, there are slightly movable up and down
Gap, it is ensured that take-up process is smooth.
As shown in Figs. 4-6, thread depressing mechanism 7 includes crimping overhead door 71, overhead door mounting rack 72, crimping deflector roll 73, strut rail
Line deflector roll 74 and perpendicular gear line deflector roll 75.Overhead door mounting rack 72, which is perpendicularly fixed at, is installed on platen frame 18, and crimping overhead door 71 is logical
It crosses overhead door driving part 76 and is lifted on 72 lower section of overhead door mounting rack.Specifically, overhead door driving part 76 includes overhead door
Cylinder 761, overhead door guide rail 762, overhead door sliding block 763, lifting door cylinder 761 are installed on overhead door mounting rack 72, overhead door
The piston rod of cylinder 761 connects crimping overhead door 71, and overhead door guide rail 762 is installed on the side wall of platen column 181, crimping liter
Drop door 71 is slidably connected by overhead door sliding block 763 with overhead door guide rail 762.The piston rod for going up and down door cylinder 761 is flexible, drives
Dynamic overhead door sliding block 763 is slided up and down along overhead door guide rail 762, so that crimping overhead door 71 moves up and down.It is gone up and down in crimping
The two sidewalls of door 71, which are screwed, installs live conductor cylinder 77, and in the present embodiment, crimping cylinder 77 is twin shaft cylinder, real
In the application of border, it is also possible to uniaxial cylinder.Crimping deflector roll mounting rack 78 is L-shaped, the end connection of the telescopic rod of crimping cylinder 77
Pressure roller lifter plate, crimping deflector roll mounting rack 78 are installed on the lateral wall of pressure roller lifter plate.The two sides of platen column 181 are symmetrical
Equipped with perpendicular gear line deflector roll 75, perpendicular gear line deflector roll 75 is vertically arranged on turntable housing 111, and strut rail line deflector roll 74 is located at perpendicular gear line
Between deflector roll 75 and it is installed vertically on platen column 181, strut rail line deflector roll 74 erects being equidistant for gear line deflector roll 75 with two, presses
Line deflector roll 73 is parallel to each other with strut rail line deflector roll 74, and the upper surface of strut rail line deflector roll 74 is slightly above 17 position of thread capturing device.Turntable 11
Rotation, blank panel and dishful position are exchanged, and enameled wire passes through above strut rail line deflector roll 74, the driving pressure of overhead door driving part 76
Line overhead door 71 declines, and the crimping cylinder 77 by dishful side does not work, and the crimping cylinder 77 by blank panel side drives crimping to lead
Roller 73 declines, which is lower than 74 position of strut rail line deflector roll, and makes the enameled wire height of blank panel side is close to catch line
17 open height of device, thread capturing device 17 are rotated with take-up supporting plate 14, and thread capturing device 17 catches enameled wire.In order to guarantee the two of platen frame 18
Stress that power is symmetrical, for the side for installing overhead door mounting rack 72, fixed door 79 is installed.
As shown in Figs. 5 to 7, take-up supporting plate 14 is in long strip, primarily to positioning when cooperation drum transfer, thread capturing device 17
It on the short side of take-up supporting plate 14, is seen on upper and lower position, thread capturing device 17 exposes the edge of turntable housing 111.In turntable 11
Gravity multi-directional ball 112 is installed at lower surface edge, rotates turntable 11 more stable.Pacified by screw at the edge of turntable housing 111
Equipped with rotary stopper plate 19, rotary stopper plate 19 is identical at a distance from two groups of Wire winding shafts 13, rotary stopper plate 19 and turntable shaft 12
Central junction line perpendicular to two groups of Wire winding shafts 13 central junction line.100 work top of rack is fixedly installed at two and limits
Block 191, the installation site of limited block 191 can allow turntable 11 to rotate clockwise or counterclockwise 180 degree around turntable shaft 12 at two, push up
The distance of 101 to two place's limited block 191 of off-line cylinder is identical out.Blank panel and dishful switch, and two take-up reels are equivalent to exchange degree,
Turntable 11 rotates, and the range of rotation is exactly the position that limited block 191 limits the arrival of rotary stopper plate 19 at two.
As shown in Fig. 5,9-1,9-2 and 9-3, thread capturing device 17 includes thread capturing device ontology 171, elastic component 172 and removable pin
173.Thread capturing device ontology 171 is equipped with opening portion 1711, and the root of opening portion 1711 is equipped with a through-hole, and removable pin 173 is plugged in logical
In hole, elastic component 172 includes sequentially connected first fixed part 1721, linkage section 1722 and the second fixed part 1723, and first is solid
Determine 1721 connection opening portion 1711 of portion it is interior on along 1712, second fixed parts 1723 be connected to removable pin 173, the second fixed part
1723 resist opening portion 1711 it is interior under along 1713, the interior lower edge of linkage section 1722, the second fixed part 1723 and opening portion 1711
1713 form Y shape openning shapes, and when off-line, ejection off-line cylinder 101 is located at below removable pin 173.Under in opening portion 1711
It is equipped with groove 1714 along 1713, is partially housed in groove 1714 under the second fixed part 1723.The enameled wire being guided,
This part between two elastic components 172 just will form one section of consistent enameled wire of height, can be there are two the second fixed part
1723 push down enameled wire, and the enameled wire being pressed under the second fixed part 1723 can be forced into groove 1714, increase enameled wire with
The contact surface of second fixed part 1723 and the groove 1714 of thread capturing device 17 further increases enameled wire and compresses fixing.
As shown in figs. 5 and 10, broken string mechanism 8 includes wire cutter 81, wire cutter pillar 82 and broken string tool apron 83.Wire cutter 81
It is installed on wire cutter pillar 82, wire cutter pillar 82 is installed in broken string tool apron 83, the side wall and broken string of wire cutter pillar 82
The contact position of tool apron 83 is equipped with anti-skidding stupefied 821, and broken string tool apron 83, which is equipped with, adjusts opening 831, and the bottom of broken string tool apron 83 is fixed on
The side wall of the broken string tool apron 83 of turntable housing 111 is fixed on platen column 181.When the abrasion of wire cutter 81 or required specification are different,
It can replace, wire cutter pillar 82 and broken string 83 contact position of tool apron have anti-skidding stupefied 821, increase frictional force, it is possible to reduce wire cutter
81 setting angles changed probability after repeatedly cutting enameled wire.
As shown in FIG. 14 and 15, drum transshipment acitivity 5 includes transporting support 51, clamping limb 52, connecting rod 53, clamping limb to open
Close cylinder 54, clamping limb steering motor 55, clamping limb lifting cylinder 56.It transports support 51 and is equipped with support frame 511, support frame
It is equipped with the guide rod 512 that can be freely lifted in 511, guide sleeve 513 is equipped between support frame 511 and guide rod 512, fixed plate 57 passes through
Screw is fixed on 511 top of support frame, and the upper end of guide rod 512 passes through fixed plate 57, gone up and down at the top of guide rod 512 by screw connection
Plate 58.Clamping limb steering motor 55 is installed on lifter plate 58, and the output shaft of clamping limb steering motor 55 is equipped with driving gear
551, the driven gear 552 engaged with driving gear 551 is equipped with by bearing bracket stand 581 on lifter plate 58, on driven gear 552
Connect supporting station 59.The two sides of supporting station 59 are equipped with clamping limb mounting post 521, and clamping limb 52 is equipped with a pair, the end of clamping limb 52
End cap is set to clamping limb mounting post 521, and clamping limb opens and closes cylinder 54 and is located between two clamping limb mounting posts 521, and clamping limb is opened
The piston rod top end for closing cylinder 54 connects connecting rod 53 by a rotational pin 531, and the piston rod of clamping limb folding cylinder 54 does flexible
Movement drives 52 obvolvent of clamping limb or dispersion by connecting rod 53.Clamping limb lifting cylinder 56 is installed on fixed plate 57, and clamping limb
The piston rod of lifting cylinder 56 passes through fixed plate 57, connect with lifter plate 58.The piston rod of clamping limb lifting cylinder 56 stretches
Activity can drive lifter plate 58 to go up and down, be mounted on part on lifter plate 58 will integral elevating, therefore 52 position of clamping limb
Also it can go up and down.Clamping limb steering motor 55 starts, and driving gear 551 rotates, and driven gear 552 is engaged with driving gear 551, with
The fixed supporting station 59 of driven gear 552 just can rotate, then the part on supporting station 59 will unitary rotation, therefore clamping limb
52 just can rotate.
Rail slider 33 is installed on the bottom of transhipment support 51, and the inside of track 31 is bolted attachment rail rack gear
34, it transports on support 51 and transhipment motor 35 is installed, the motor shaft of transhipment motor 35 is connected with the rail engaged with track rack gear 34
Road gear 36, track 31 are equipped with drum placement table 37 far from one end of rack 100.What blank panel or transfer to be transferred came expires
Disk can be placed on drum placement table 37.It transports motor 35 to start, track gear 36 rotates, track gear 36 and track rack gear 34
Engagement, the transhipment support 51 being connected on sliding block move in linear guide 32, mobile with entire drum transshipment acitivity 5.
52 opposite side of clamping limb, which is connected with, abuts block 522, when two clamping limbs 52 are in obvolvent shape, two abutting 522 phases of block
It abuts.Because when take-up reel stalls, the position of take-up supporting plate 14 and take-up reel is arbitrarily, to be equipped with support in 52 opposite side of clamping limb
Plate adjusts clamping plate 523, and the rotation direction of take-up supporting plate 14 is adjusted when for obvolvent, so that it is guaranteed that the position of take-up reel, convenient for top
Off-line cylinder 101 is directed at the removable pin 173 of thread capturing device 17 out.One end that clamping limb 52 is not connected with clamping limb mounting post 521 is equipped with
Arc holding part 524, arc holding part 524 are equipped with several stage portions 5241, and the diameter of each stage portion 5241 is not
Together, to adapt to clamp drum of different specifications and sizes, using flexible, conveniently.
It is mountable on drum transshipment acitivity 5 to have thread clamping mechanism 50.As shown in Figure 16-1 and 16-2, thread clamping mechanism 50 includes vertical
Bracket 501, cross bar 502, lifting part 503 and thread nipping member 504.It is installed by installation fixture block 505 on the top of staking 501
Cross bar 502, the bottom of staking 501 are connected on supporting station 59.Lifting part 503 connects cross bar 502, specifically, cross bar
502 top is equipped with big fixture block 506, and big fixture block 506 is made of upper and lower two parts, and two big fixture block 506 is screwed,
Through upper rack posts 507 are equipped in big fixture block 506, the lower part outer wall of upper rack posts 507 is arranged the small fixture block 508 of installation, small fixture block
508 front end connects the side wall of lifting part 503 by transition plates 509.In the present embodiment, lifting part 503 is using double
Axis cylinder, in practical application, uniaxial cylinder can also do lifting part 503.Thread nipping member 504 is closed including clamping plate 5041, clamping plate
It closes driving part 5042 and driving part mounting plate 5043, jaws close driving part 5042 is installed on driving part mounting plate
5043, the lower part connecting cleat 5041 of jaws close driving part 5042, clamping plate 5041 is partnered by two, driving part peace
The top of loading board 5043 is connected to the bottom of lifting part 503.Clamping plate cushion is installed on the inside of clamping plate 5041.In the present embodiment,
Clamping plate 5041 is L-shaped, and clamping plate 5041 is using mild steel material, and clamping plate cushion is using rubber material.Jaws close driving
Component 5042 is finger cylinder, the model MHC2-25D of the finger cylinder.Thread clamping mechanism 50 is mainly used for unloading in dishful
Before, when the end of a thread is ejected out of thread capturing device 17, clamp the end of a thread, it is ensured that the enamelled wire surface wound is not scraped off, also for reality
Now automatically transport dishful.After the completion of dishful and blank panel removable disk, when dishful stops rotating, drum transfer device is with clamp
Mechanism 50 to 17 side of thread capturing device, the clamping limb 52 of drum transfer device embrace take-up pan bottom, so that 17 position tune of thread capturing device
Whole fixed, clamping parts are directed at the top of thread capturing device 17, two open-shaped states of clamping plate 5041, and lifting part 503 drives
After thread nipping member 504 is fallen into place, the end of a thread between thread capturing device 17 and dishful is between two clamping plates 5041, and jaws close is driven
Dynamic component 5042 drives clamping plate 5041 to be inwardly closed, and clamping plate 5041 clamps the end of a thread, and the end of a thread includes the line being pressed in thread capturing device 17
Head also includes the end of a thread of cutting.
As shown in figure 14, which is mainly used for transhipment placement blank panel or unloading transhipment dishful.Clamping limb
The piston rod of lifting cylinder 56 drives clamping limb 52 to go up and down, and clamping limb opens and closes cylinder 54 and drives 52 obvolvent of clamping limb or dispersion.Turn
It transports the starting of motor 35 to engage by gear and rack gear, driving is moved up equipped with the transhipment support 51 of rail slider 33 in linear guide 32
It is dynamic.The starting of clamping limb steering motor 55 is engaged driving supporting station 59 by gear and is rotated, so that clamping limb 52 is in track 31 and turns
The rotation of 11 both direction of disk.
As shown in figure 17, the 40 top left and right sides of fixed frame is respectively equipped with an X-axis frame by what fixed bracket 402 was set up
41,42 both ends of Y-axis frame are set up between X-axis frame 41 by X axis slide 411, and the outside of Z axis frame 43 is connected with fixing seat
431, fixing seat 431 connects Y pedestal 42, Z axis frame 43 and the perpendicular shape of Y-axis frame 42 by Y-axis slide 421.X-axis frame 41 is set
The X axis driving mechanism 47 for having driving X axis slide 411 mobile, Y-axis frame 42 are equipped with the mobile Y-axis of driving Y-axis slide 421
To driving mechanism 48, fixing seat 431 is equipped with the mobile Z axis of driving Z axis frame 43 to driving mechanism 49, gripping head 46 and Z axis frame 43
Between be equipped with hoisting mechanism 45.X axis driving mechanism 47 can drive X axial direction slide 411 to be moved forward and backward along X-axis frame 41, Y-axis
Y-axis slide 421 can be driven to move left and right energy along Y-axis frame 42 to driving mechanism 48, Z axis can drive Z to driving mechanism 49
Pedestal 43 is moved up and down relative to Y-axis frame 42, and the position of gripping head 46, gripping head are adjusted by the position of X, Y, Z axis frame 43
46 movement is highly stable.
X axis driving mechanism 47 include X-axis servo motor 471, the first synchronous belt 472, the first synchronous pulley 473 with it is synchronous
Axis 474.The both ends of two X-axis framves 41 are mounted on band wheel seat 401, and the first synchronous pulley 473 is installed in band wheel seat 401, the
First synchronous pulley 473 at one synchronous belt 472 connection, 41 both ends of same root X-axis frame.Two X-axis framves are connected by synchronizing shaft 474
41 the first synchronous pulley 473, X-axis servo motor 471 connect first synchronous pulley 473, and the first synchronous belt 472 connects X
Axial slide 411.X-axis servo motor 471 drives the first synchronous pulley 473 rotation, is driven simultaneously by synchronizing shaft 474
The first synchronous pulley 473 on another X-axis frame 41 rotates, and the first synchronous belt 472 on the first synchronous pulley 473 is mobile, even
The X axis slide 411 for being connected to the first synchronous belt 472 moves together, and is equivalent to, and Y-axis frame 42 is moved forward and backward relative to X-axis frame 41.
Y-axis driving mechanism 48 includes Y-axis servo motor 481, the second synchronous belt 482 and the second synchronous pulley 483.In order to
Guarantee the steady movement of Z axis frame 43, Y-axis frame 42 is provided with two, wherein the both ends of a Y-axis frame 42 are provided with wheel seat
401, band wheel seat 401 is fixed on X axis slide 411, and X axis cunning is fixed on by connector 423 in another 42 both ends of Y-axis frame
On seat 411.Second synchronous pulley 483 is installed in band wheel seat 401, and the second of the second synchronous belt 482 connection 42 both ends of Y-axis frame is same
Belt wheel 483 is walked, Y-axis servo motor 481 connects second synchronous pulley 483, and the second synchronous belt 482 connects Y-axis slide
421, Y-axis slide 421 is fixed by bolts in the side of fixing seat 431, also installs slide in the other side of fixing seat 431
422, which is slidably connected with another Y-axis frame 42.Y-axis servo motor 481 drives the rotation of the second synchronous pulley 483,
The second synchronous belt 482 on second synchronous pulley 483 is mobile, and the Y-axis slide 421 for being connected to the second synchronous belt 482 moves together
It is dynamic, it is equivalent to, Z axis frame 43 is moved left and right relative to Y-axis frame 42.
Z axis to driving mechanism 49 include Z axis servo motor 491, rack gear (not shown go out), gear (not shown go out) and lifting
Guide rail 493.Riser guide 493 is equipped with four, and the two side walls of Z axis frame 43, Z axis servo motor 491 are installed on by bolt
It is installed on fixing seat 431 by bolt, 431 inner sidewall of fixing seat is equipped with sliding block 4311, Z axis servo motor 491 by bolt
Connection gear, rack gear are installed on 43 side wall of Z axis frame by bolt, and rack and pinion engagement, sliding block 4311 and riser guide 493 can
It is slidably connected.Z axis servo motor 491 is rotated with moving gear, and gear and rack gear engagement, rack gear move up and down, and drives riser guide
493 move up and down in sliding block 4311.Z axis servo motor 491 is rotated with moving gear, wheel and rack engagement, is moved down on rack gear
Dynamic, driving riser guide 493 moves in sliding block 4311, drives Z axis frame 43 is whole to move up and down, is equivalent to, Z axis frame 43 is opposite
It is moved up and down in Y-axis frame 42.
As shown in figure 18, gripping head 46 includes hanging pawl 461, hanging pawl shell 462, hang pawl sliding block 463 and hang pawl slider-actuated
Mechanism.In the present embodiment, pawl 461 is hung by three pieces and constitutes one group, hang pawl 461 and uniformly arrange relative to the center for hanging pawl shell 462.
In practical application, hangs pawl 461 and be also possible to four either two one group of compositions.Pawl shell 462 is hung to be equipped with for hanging pawl sliding block 463
Mobile hangs pawl track (figure does not mark), and pawl cover board 464 is hung by screw in the lower end for hanging pawl shell 462, and the upper end for hanging pawl 461 is worn
Cross hang pawl cover board 464 connection hang pawl sliding block 463, the outside for hanging pawl shell 462, which is covered with, hangs pawl casing shell 465, hangs under pawl casing shell 465
There is an end cap 466 at end by screw connection, and end cap 466 passes through screw connection in hanging pawl shell 462, and end cap 466, which offers, to be hung pawl and allow
Position 4661.It hangs and is equipped with the cavity that pawl slider-actuated mechanism is hung in receiving in pawl shell 462, it is sliding by hanging pawl to hang pawl slider-actuated mechanism
The driving of block 463 hangs pawl 461 and opens or close up.It hangs pawl 461 and is equipped with multiple step sections 4611, set between each layer step section 4611
There is lug boss 4612, the centre bore of the take-up side surface to adapt to crawl different size.
As shown in figure 18, pawl slider-actuated mechanism is hung to include upper pneumatic joint 441, lower pneumatic joint 442 and hang pawl piston
Bar 443.It hangs pawl piston rod 443 and is set to the inside for hanging pawl shell 462, upper pneumatic joint 441 and lower pneumatic joint 442 are set to
Hang the outer wall of pawl shell 462.The top for hanging pawl piston rod 443 is boss 4431, the edge of boss 4431 and hangs pawl shell 462
Cavity inner wall fitting, hang pawl piston rod 443 lower part be circular cone dignity 4432, circular cone dignity 4432 with hang the one of pawl sliding block 463
Side wall contradicts connection, hangs pawl sliding block 463 and is placed in and hang hanging in pawl track in pawl shell 462, hangs another side wall of pawl sliding block 463
Reset spring (not shown go out) is equipped between pawl shell 462 with hanging, hang the interlude of pawl piston rod 443 and hang pawl shell 462 it
Between formed and annular gap 468 and be connected to lower pneumatic joint 442, at the top of boss 4431 and hang and form gap between pawl shell 462
467 are connected to upper pneumatic joint 441.Intake and exhaust are carried out by upper pneumatic joint 441 or lower pneumatic joint 442, so that it is living to hang pawl
Stopper rod 443 moves up and down in the cavity for hanging pawl shell 462, and circular cone dignity 4432 contradicts connection, cone with pawl sliding block 463 is hung
Face 4432 can drive that respectively hangs pawl 461 to hang pawl sliding block 463 along hanging the center of pawl shell 462 outward or interior Slideslip, and hang pawl
The pawl 461 that hangs that sliding block 463 connects slides therewith, and control is hung the opening of pawl 461 or closed up, and realizes the crawl to take-up reel and pine
It unloads.
As shown in figure 18, the hoisting mechanism 45 of gripping head 46 and Z axis frame 43 include lifting attachment base 451, telescopic rod 452 and
Compressed spring 453.Compressed spring 453 is sheathed on the lower section of telescopic rod 452, and the lower section of telescopic rod 452 is installed on lifting connection
In seat 451, the bottom of telescopic rod 452 is equipped with anti-off board 455 by screw, and pawl shell is hung in the bottom connection of lifting attachment base 451
The top of body 462, the bottom of the top connection Z axis frame 43 of telescopic rod 452.The outside for lifting attachment base 451 is equipped with close to switch
Mounting plate 454, this is mountable multiple close to switch close to switch installation board 454, hangs the position of pawl 461 for measuring and triggers
The intake and exhaust of pneumatic joint 441 and lower pneumatic joint 442, the stroke for detecting telescopic rod 452 further trigger in driving
The control lifting of Z axis servo motor 491.Z axis frame 43 hangs after pawl 461 reaches take-up reel interstitial hole during decline, hangs pawl 461
After touching take-up side surface, Z axis frame 43 continues to decline, and 46 position of gripping head is constant, 453 quilt of compressed spring on telescopic rod 452
Compression, telescopic rod 452 move down, and when telescopic rod 452 will touch lifting 451 top of attachment base, Z axis frame 43 stops decline, grabs
First 46 pawl 461 that hangs is taken to open the interstitial hole for catching on take-up side surface, Z axis servo motor 491 drives Z axis frame 43 is whole to move up,
The interstitial hole of take-up side surface, which is hung over, to be hung on pawl 461.
In the present embodiment, because common take-up reel is three kinds of specifications, hanging pawl 461 has three layers of step section 4611, arc
Shape holding part 524 has three layers of stage portion 5241, upper top 611 and under top 141 also have these three specifications.
The specific course of work:
Empty take-up reel is disposed on pallet 403, when needing to grab blank panel, passes through X axis driving mechanism 47 and Y-axis
Driving mechanism 48 adjusts the position all around of Z axis frame 43, so that gripping head 46 reaches the top position of blank panel centre bore.Z
491 sliding tooth wheel of axis servo motor rotation, wheel and rack engagement, drives the slide downward along sliding block of riser guide 493, Z axis
Frame 43 is whole to be moved down, and is hung after pawl 461 protrudes into take-up reel interstitial hole from the end face of take-up reel, is hung the upper section lug boss of pawl 461
4612 touch take-up side surface, and 46 position of gripping head is constant, and Z axis frame 43 continues to decline, the compressed spring 453 on telescopic rod 452
It being compressed, telescopic rod 452 moves down, and when telescopic rod 452 will touch lifting 451 top of attachment base, Z axis frame 43 stops decline,
From upper pneumatic joint 441 toward the cavity top air inlet body hung inside pawl shell 462, hangs pawl piston rod 443 and move down, by cavity
The gas of lower part is discharged from lower pneumatic joint 442, and pawl sliding block 463 is hung in 4432 driving of circular cone dignity for hanging 443 lower part of pawl piston rod
Along the outside Slideslip in center for hanging pawl shell 462, is slid in and out therewith with the pawl 461 that hangs that pawl sliding block 463 is connect is hung, respectively hang pawl
The distance between 461 become remote, respectively hang the open-shaped state of pawl 461;Then, Z axis servo motor 491 drive gear rotation, gear with
Rack gear engagement drives the upward sliding along sliding block of riser guide 493, and Z axis frame 43 is whole to move up, the compression of hoisting mechanism 45
After spring 453 resets, the lug boss 4612 for hanging pawl 461 of opening catches on the end face circular hole of take-up reel, and blank panel is driven integrally to move up.
The position all around for adjusting Z axis frame 43 by X, Y-axis driving mechanism 48 again, blank panel is passed on drum placement table 37
Side.At this point, drum transshipment acitivity 5 reaches 37 side of drum placement table in advance, two clamping limbs 52 are opened and are shelved positioned at drum
37 two sides of platform.Z axis drives Z axis frame 43 to decline to driving mechanism 49, position needed for take-up reel reaches, when needing loose unloading take-up reel,
From lower pneumatic joint 442 toward the cavity lower part air inlet body hung inside pawl shell 462, hangs pawl piston rod 443 and move up, by cavity
The gas on top is discharged from upper pneumatic joint 441, and it is inside along the center for hanging pawl shell 462 that pawl sliding block 463 is hung in reset spring driving
Slideslip hangs the slid inward therewith of pawl 461 with hang that pawl sliding block 463 connect, respectively hangs the distance between pawl 461 and become close, respectively hang pawl
461 be in closed configuration, and Z axis servo motor 491 drives the upward sliding along sliding block of riser guide 493, and Z axis frame 43 is whole to moving up
It is dynamic, it hangs pawl 461 and deviates from from take-up center hole.
After blank panel is placed in drum placement table 37, clamping limb opens and closes the piston rod elongation of cylinder 54, and two clamping limbs 52 are embraced
It closes, embraces the bottom of simultaneously support sky take-up reel.The transhipment starting driving transhipment support 51 of motor 35 moves in linear guide 32, line
Disk transshipment acitivity 5 reaches the side of turntable 11, the center of guide rod 512 and 13 aligned in position of Wire winding shaft.At this point, clamping limb is gone up and down
The piston rod of cylinder 56 is elongation state, and the starting of clamping limb steering motor 55 engages driving supporting station 59 rotation 90 by gear
Degree to 141 top top under take-up supporting plate 14, the piston rod retraction of clamping limb lifting cylinder 56 drives 52 position of clamping limb
Decline, empty take-up reel are placed on top 141 under take-up supporting plate 14, and the piston rod that clamping limb opens and closes cylinder 54 bounces back, and two
Clamping limb 52 disperses.Scattered 52 intermediate distance of clamping limb is very big, will not influence the rotation of turntable 11.Two take-up supporting plates 14
On all place overhead take-up reel.
Top 141 under empty take-up reel is placed on take-up supporting plate 14, enameled wire arrangement is successively crossed into line around first
It is wheel 21, tension guide wheel 233, the second wire-crossing wheel 22, the oiling channel 2821 of felt oiling mechanism 28, the first glass pulley 25, last
Line is caught from the take-up reel for passing through between two the second glass pulleys 26, and being pressed on the take-up supporting plate 14 of 2 side of wire support
In device 17, for the first time when take-up, by the way that manually enameled wire is pressed onto thread capturing device 17.Platen driving part 64 drives guide post 63 downward
Mobile, upper 61 position of Finial device declines and withstands take-up reel end-face central hole, and guide post 63 continues to decline, upper Finial device 61 1
Take-up side surface directly is withstood, top sliding axle 62 upward sliding in guide post 63, top spring 621 is compressed, when upper top dress
After setting 61 arrival setting positions, guide post 63 stops decline, and during this platen, the take-up reel adjustment for placing skew is steady,
Upper Finial device 61 touches the subsequent continuous decline of take-up side surface, it is ensured that take-up reel is in place, and compressing mechanism 6 withstands take-up reel
Upper surface.Two take-up reel driving mechanisms 16 act on respective take-up reel, and take-up supporting plate 14 and take-up reel rotate together, and two
The direction of rotation of a take-up reel is opposite.The take-up reel take-up of 2 side of wire support is wherein leaned on, other side blank panel is spare, Wire winding shaft
13 drive take-up supporting plate 14, take-up disc spins, so that enameled wire winding in the process of closing the line, utilizes tension on take-up reel
Swing-bar mechanism 23 enables enameled wire to be wound with constant tension and speed, is made using the first and second glass pulley moved up and down
Obtain enameled wire winding more evenly.
In conjunction with the process of Figure 19 illustratively removable disk, such as original state, take-up reel A is that rotation, take-up reel B are counterclockwise
It rotates clockwise, the working position that thread depressing mechanism 7, broken string mechanism 8 are all currently in the left side at 12 center of turntable shaft, take-up reel A
Being set to by cable machine side is take-up working position, 100 workbench of rack of side where ejection off-line cylinder 101 is in take-up reel B
On face.After take-up reel A take-up, drum dishful, removable disk is needed, rotary disc driving mechanism 15 acts on turntable shaft 12 and drives turntable 11
180 degree is rotated clockwise, blank panel B and dishful location A exchange, and during this removable disk, enameled wire is pulled to the side dishful A,
Enameled wire passes through above strut rail line deflector roll 74, and overhead door driving part 76 drives crimping overhead door 71 to decline, and leans on the side dishful A
Crimping cylinder 77 do not work, by the side blank panel B crimping cylinder 77 drive crimping deflector roll B3Decline and push down enameled wire, it should
Crimping deflector roll B3Lower than 74 position of strut rail line deflector roll, and make the enameled wire height of the side blank panel B close to thread capturing device B1Opening is high
It spends, the thread capturing device B on take-up supporting plate 14 rotated at blank panel B1Enameled wire is caught, enameled wire snaps into thread capturing device B1It is interior, blank panel B after
Continuous rotation starts take-up, and dishful A also pulls enameled wire in rotation.After dishful A stops rotating gradually, clamping limb opens and closes cylinder 54
The bottom of dishful A is embraced in piston rod elongation, the obvolvent gradually of clamping limb 52 of dispersion, and clamping parts 504 are directed at thread capturing device A1's
Top, two open-shaped states of clamping plate 5041, after lifting part 503 drives thread nipping member 504 to fall into place, thread capturing device A1With it is full
The end of a thread between disk A is between two clamping plates 5041, and jaws close driving part 5042 drives clamping plate 5041 to be inwardly closed, together
When, enameled wire touches the wire cutter A of this side dishful A2, wire cutter A2Enameled wire is cut off, the clamping plate of thread nipping member 504
5041 clamp the end of a thread, and ejection off-line cylinder 101 is directed at thread capturing device A1Removable pin 173 eject, the end of a thread slip, unclamp the pressure of the side
Disc mechanism 6;The piston rod of 504 clamping limb lifting cylinder 56 of thread nipping member extends, and 52 position of clamping limb is driven to rise, and dishful A is de-
From under take-up supporting plate 14 top 141;The starting of clamping limb steering motor 55 engages driving supporting station 59 rotation 90 by gear
Degree is transported the starting driving transhipment support 51 of motor 35 and is moved in linear guide 32 to towards this side of drum placement table 37,
Dishful A1Reach 37 top of drum placement table.The gripping head 46 of three coordinate transfer devices 4 grabs dishful, and is placed into pallet 403
On, then grab blank panel and be placed into drum placement table 37, then blank panel is placed on take-up supporting plate 14 by drum charging crane, blank panel
Spare, one time removable disk is completed;After take-up reel B dishful, removable disk is needed, rotary disc driving mechanism 15 acts on the driving of turntable shaft 12 and turns
Disk 11 rotates counterclockwise 180 degree, and two take-up reel location swaps are repeatedly performed above-mentioned crimping, catch line, broken string process, after removable disk
Return to original state.
The utility model is scientific and reasonable, and three coordinate transfer devices 4 are precisely quick by X, Y, Z axis frame 43 and gripping head 46
Crawl take-up reel.The drum transshipment acitivity 5 and track 31 of drum handler 3, pass through rail slider 33 and linear guide 32
Cooperation is so that drum transshipment acitivity 5 moves on track 31 to transport take-up reel.Pass through tension swing-bar mechanism 23 on wire support 2
It flexibly finds out the Tensity size of enameled wire and neatly adjusts threading speed in time, enameled wire is enable to twine with constant tension
Around preventing enameled wire from broken string situation occurs, the first, second glass pulley 26 moved up and down enables enameled wire to be equably wrapped in
On take-up reel.There are two groups of independently rotary Wire winding shafts 13, each self installation take-up reel on Wire winding shaft 13, compressing mechanism on turntable 11
6 designs rationally may insure that take-up reel is in place, and upper Finial device 61 gives take-up reel small floating rotating space, really
It is smooth to protect take-up reel take-up process.After the dishful of side, turntable 11 is rotated around turntable shaft 12, and two take-up reels can rapid interchangeable position
It sets, in the process, enameled wire is pulled to dishful side, and thread depressing mechanism 7 pushes down enameled wire, makes the one of the close dishful of enameled wire
One side position of high, the close blank panel of side position is low, and the thread capturing device 17 on take-up supporting plate 14 at blank panel precisely can rapidly be caught
Enameled wire, blank panel continue rotation and start take-up, and the broken string mechanism 8 that the enameled wire of dishful touches the side cuts off enameled wire, full
After disk stops rotating, ejection off-line cylinder 101 withstands the thread capturing device 17 of dishful, by enameled wire from the slippage in thread capturing device 17, takes off
When line and cutting line, the end of a thread is clamped by clamping plate 5041.Full-automatic vertical turntable admission machine provided by the utility model, realizes paint
The take-up of envelope curve is full-automatic, and automation crawl drum, removable disk catch line, cutting, transfer drum, improves work efficiency.
Above-described is only some embodiments of the utility model, it is noted that for the ordinary skill of this field
For personnel, under the premise of not departing from the concept of the utility model, other modification and improvement can also be made, these are all
Belong to the protection scope of the utility model.
Claims (18)
1. full-automatic vertical turntable admission machine, which is characterized in that including
Rack (100), the rack (100) are equipped with rotating disc type take-up (1), the opposite two sides difference of the rack (100)
Equipped with wire support (2), drum handler (3), the drum handler (3) extends to three coordinate transfer devices (4);
The three coordinates transfer device (4) includes fixed frame (40), X-axis frame (41), Y-axis frame (42), Z axis frame (43) and gripping head
(46), the opposite two sides of the fixed frame (40) are respectively mounted X-axis frame (41), and Y-axis frame (42) the both ends movable stand is set to X-axis frame
(41) between, the Z axis frame (43) is movably connected on Y-axis frame (42), and the gripping head (46) is connected under Z axis frame (43)
Side;
The drum handler (3) includes drum transshipment acitivity (5) and track (31), and the track (31) is equipped with linear guide
(32), the drum transshipment acitivity (5) is equipped with rail slider (33), and the rail slider (33) makes with linear guide (32) cooperation
Drum transshipment acitivity (5) are obtained to move on track (31);
The rotating disc type take-up (1) includes turntable (11), connect with turntable (11) turntable shaft (12), two groups relative to turning
Dish axle (12), which symmetrically runs through, is installed on the Wire winding shaft (13) of turntable (11), the take-up support connecting with the top of Wire winding shaft (13)
Plate (14) drives turntable (11) to rotate, under the Wire winding shaft (13) by rotary disc driving mechanism (15) driving turntable shaft (12)
Portion is connected with the take-up reel driving mechanism (16) of driving Wire winding shaft (13) rotation.
2. full-automatic vertical turntable admission machine according to claim 1, which is characterized in that the wire support (2) includes
Bracket (20), the first wire-crossing wheel (21) for being set to bracket (20) top and the second wire-crossing wheel (22) are set to bracket (20) lower part
Tension swing-bar mechanism (23), the first glass pulley (25) being integrated on winding displacement guide pad (24) and two horizontally disposed second rows
Line wheel (26), the bracket (20) is equipped with winding displacement displacement drive mechanism (27) close to the side of rotating disc type take-up (1), described
Winding displacement displacement drive mechanism (27) connection cable guide pad (24) simultaneously drives winding displacement guide pad (24) to move up and down;
Enameled wire successively bypasses the first wire-crossing wheel (21), tension swing-bar mechanism (23), the second wire-crossing wheel (22), the first glass pulley
(25), it then from passing through between two the second glass pulleys (26) guides on the take-up reel on take-up supporting plate (14).
3. full-automatic vertical turntable admission machine according to claim 2, which is characterized in that the take-up supporting plate (14) is equipped with
Under top (141) and thread capturing device (17), turntable bearing seat (121) is arranged with outside the turntable shaft (12) and is set to turntable column
(122) on, the turntable column (122) is located in rack (100), and the top of the turntable (11) is installed by platen frame (18)
Have compressing mechanism (6), upper top (611) of the compressing mechanism (6) under top (141) are in same axial line, two groups of institutes
It states between take-up supporting plate (14) and the side for deviateing turntable shaft (12) is equipped with thread depressing mechanism (7), the two sides of the thread depressing mechanism (7)
Equipped with broken string mechanism (8).
4. full-automatic vertical turntable admission machine according to claim 3, which is characterized in that the compressing mechanism (6) includes
Upper Finial device (61), top sliding axle (62), guide post (63) and platen driving part (64), the guide post (63) pass through guide post
Seat (631) through being installed on platen frame (18), the platen driving part (64) be installed on platen frame (18) and with guide post (63)
Connection, and guide post (63) is driven to move up and down in guide pillar seat (631), the upper part of the top sliding axle (62), which is lifted on, leads
In column (63), the top of the top sliding axle (62) is equipped with top spring (621), and upper Finial device (61) includes top axle bed
(612), top bearing (613) and top bearing cap (614), the top axle bed (612) are sheathed on top sliding axle (62), institute
It states and is equipped with linear slide bearing (622) between top sliding axle (62) and guide post (63), the top bearing (613) is set to top
Between axle bed (612) and top sliding axle (62), the top bearing cap (614) is set to top axle bed (612) bottom, the top
The lower section of sharp bearing cap (614) connects upper top (611).
5. full-automatic vertical turntable admission machine according to claim 4, which is characterized in that the centre of the platen frame (18)
Equipped with platen column (181), the bottom of the platen column (181) connects turntable (11), the center of the platen column (181)
It is overlapped with the center of turntable shaft (12), the thread depressing mechanism (7) includes crimping overhead door (71), overhead door mounting rack (72), pressure
Line deflector roll (73), strut rail line deflector roll (74) and perpendicular gear line deflector roll (75), the overhead door mounting rack (72) are installed vertically on platen
Frame (18), the crimping overhead door (71) are lifted below overhead door mounting rack (72) by overhead door driving part (76), institute
The two sidewalls for stating crimping overhead door (71) are mounted on crimping cylinder (77), and the crimping deflector roll (73) is installed by crimping deflector roll
Frame (78) connects the telescopic rod of crimping cylinder (77), and the two sides of the platen column (181) are equipped with perpendicular gear line deflector roll (75), institute
It states strut rail line deflector roll (74) to be located between perpendicular gear line deflector roll (75) and be installed vertically on platen column (181), the strut rail line is led
The upper surface of roller (74) is slightly above thread capturing device (17) position.
6. full-automatic vertical turntable admission machine according to claim 5, which is characterized in that the overhead door driving part
It (76) include lifting door cylinder (761), overhead door guide rail (762), overhead door sliding block (763), lifting door cylinder (761) peace
Loaded on overhead door mounting rack (72), the piston rod of lifting door cylinder (761) connects crimping overhead door (71), the overhead door
Guide rail (762) is installed on the side wall of platen column (181), and the crimping overhead door (71) is by overhead door sliding block (763) and rises
Drop door guide rail (762) is slidably connected.
7. the full-automatic vertical turntable admission machine according to claim 3 or 6, which is characterized in that the take-up supporting plate (14)
It is in long strip, it is equipped with one piece of thread capturing device (17) in its short side on take-up supporting plate (14) described in two groups, is loaded and unloaded by the drum
The work top of the rack (100) of device (3) side is equipped with ejection off-line cylinder (101).
8. full-automatic vertical turntable admission machine according to claim 7, which is characterized in that the thread capturing device (17) includes catching
Line device ontology (171), elastic component (172) and removable pin (173), the thread capturing device ontology (171) are equipped with opening portion (1711), institute
The root for stating opening portion (1711) is equipped with a through-hole, and the removable pin (173) is plugged in through-hole, elastic component (172) packet
Include sequentially connected first fixed part (1721), linkage section (1722) and the second fixed part (1723), first fixed part
(1721) the interior upper edge (1712) of connection opening portion (1711), second fixed part (1723) are connected to removable pin (173), institute
State the interior lower edge (1713) that the second fixed part (1723) resists opening portion (1711), the linkage section (1722), the second fixed part
(1723) Y shape openning shape, when off-line, the ejection off-line cylinder (101) are formed with the interior lower edge (1713) of opening portion (1711)
Below removable pin (173).
9. full-automatic vertical turntable admission machine according to claim 8, which is characterized in that the broken string mechanism (8) includes
Wire cutter (81), wire cutter pillar (82) and broken string tool apron (83), the wire cutter (81) are installed on wire cutter pillar (82),
The wire cutter pillar (82) is installed in broken string tool apron (83), the side wall and broken string tool apron (83) of the wire cutter pillar (82)
Contact position be equipped with anti-skidding stupefied (821), the broken string tool apron (83) be equipped with adjust be open (831).
10. the full-automatic vertical turntable admission machine according to claim 2 or 9, which is characterized in that the rotary disc driving mechanism
It (15) include turntable decelerating motor (151), turntable pinion gear (152) and turntable gear wheel (153), the turntable pinion gear
(152) motor shaft of turntable decelerating motor (151) is connected, the turntable gear wheel (153), which is arranged, is installed on turntable shaft (12), institute
State turntable gear wheel (153) and turntable pinion gear (152) engagement;The take-up reel driving mechanism (16) includes take-up motor
(161), active synchronization belt wheel (162), driven synchronous pulley (163) and synchronous belt, the Wire winding shaft (13) pass through take-up axle bed
(131) it is installed on turntable (11), the driven synchronous pulley (163) is sheathed on Wire winding shaft (13), the active synchronization belt wheel
(162) motor shaft of take-up motor (161) is connected, the active synchronization belt wheel (162) and driven synchronous pulley (163) pass through same
V belt translation is walked, is covered with turntable housing (111) on the turntable (11).
11. full-automatic vertical turntable admission machine according to claim 10, which is characterized in that the tension swing-bar mechanism
It (23) include swing rod (231), low friction tension cylinder (234) and potentiometer seat (235), described swing rod (231) one end, which is equipped with, opens
Power guide wheel (233), the other end are equipped with clump weight (232), are assembled in the potentiometer seat (235) by deep groove ball bearing (2351)
Have shaft (2352), the shaft (2352) is arranged with current potential gear wheel (2353), and the potentiometer seat (235) is equipped with and electricity
The current potential pinion gear (2354) that position gear wheel (2353) engages, the current potential pinion gear (2354) are connected with potentiometer (236), institute
It states shaft (2352) and is vertically connected at swing rod, the piston rod of the low friction tension cylinder (234) is connect with swing rod (231), institute
Potentiometer seat (235) is stated to be mounted on bracket (20).
12. full-automatic vertical turntable admission machine according to claim 11, which is characterized in that second wire-crossing wheel (22)
Felt oiling mechanism (28) are equipped between the first glass pulley (25), the felt oiling mechanism (28) includes oil storage box (281),
Oiling box (282) and solenoid valve (283), the oil storage box (281) are equipped with shoe cream room (2811), and the oiling box (282) is equipped with
Oiling channel (2821), the shoe cream room (2811) are communicated with first pipe (2812), and the oiling channel (2821) is communicated with
Second pipe (2822), first pipe (2812) free end are connected to solenoid valve (283) input end, the second pipe
(2822) free end is connected to solenoid valve (283) outlet end, is equipped with support block (284) in the oiling channel (2821), described
Support block (284) is equipped with felt, and the support block (284) and felt were equipped with line three-way hole.
13. the full-automatic vertical turntable admission machine according to claim 2 or 12, which is characterized in that the drum conveyance
Structure (5) includes transhipment support (51), clamping limb (52), connecting rod (53), clamping limb folding cylinder (54), clamping limb steering motor
(55), clamping limb lifting cylinder (56), the transhipment support (51) are equipped with support frame (511), and support frame as described above is set in (511)
There is the guide rod (512) that can be freely lifted, is equipped with guide sleeve (513) between support frame as described above (511) and guide rod (512), the support
Fixed plate (57) are equipped at the top of frame (511), are equipped with lifter plate (58) at the top of the guide rod (512), the clamping limb steering motor
(55) it is installed on lifter plate (58), the output shaft of the clamping limb steering motor (55) is equipped with driving gear (551), the liter
The driven gear (552) engaged with driving gear (551), the driven tooth are installed by bearing bracket stand (581) in drop plate (58)
It takes turns (552) and is equipped with supporting station (59), the two sides of the supporting station (59) are equipped with clamping limb mounting post (521), the clamping limb
(52) it is equipped with a pair, the end of the clamping limb (52) is sheathed on clamping limb mounting post (521), and the clamping limb opens and closes cylinder
(54) it is located between two clamping limb mounting posts (521), clamping limb folding cylinder (54) passes through connecting rod (53) driving clamping
Arm (52) obvolvent or dispersion, the clamping limb lifting cylinder (56) is installed on fixed plate (57), and clamping limb lifting cylinder (56)
Piston rod connect lifter plate (58).
14. full-automatic vertical turntable admission machine according to claim 13, which is characterized in that rail slider (33) peace
The inside of bottom loaded on transhipment support (51), the track (31) is equipped with track rack gear (34), on the transhipment support (51)
Equipped with transhipment motor (35), the motor shaft of transhipment motor (35) is connected with the track gear engaged with track rack gear (34)
(36), the track (31) is equipped with drum placement table (37) far from one end of rack.
15. full-automatic vertical turntable admission machine according to claim 14, which is characterized in that the drum transshipment acitivity
(5) it is equipped on thread clamping mechanism (50), the thread clamping mechanism (50) includes staking (501), cross bar (502), lifting part
(503) and thread nipping member (504), the cross bar (502) are set to the top of staking (501), the bottom of the staking (501)
It connects supporting station (59), the lifting part (503) connects cross bar (502), and the thread nipping member (504) includes clamping plate
(5041), jaws close driving part (5042) and driving part mounting plate (5043), the jaws close driving part
(5042) it is installed on driving part mounting plate (5043), the lower part connecting cleat of the jaws close driving part (5042)
(5041), the clamping plate (5041) is partnered by two, is connected to lifting at the top of the driving part mounting plate (5043)
The bottom of component (503).
16. according to claim 1 or full-automatic vertical turntable admission machine described in 15, which is characterized in that the Y-axis frame (42) two
End is set up between X-axis frame (41) by X axis slide (411), and the Z axis frame (43) is connected with fixing seat (431), described solid
Reservation (431) passes through Y-axis slide (421) connection Y-axis frame (42), the Z axis frame (43) and Y-axis frame (42) perpendicular shape, institute
It states X-axis frame (41) and is equipped with the mobile X axis driving mechanism (47) of driving X axis slide (411), the Y-axis frame (42), which is equipped with, drives
Dynamic Y-axis slide (421) mobile Y-axis driving mechanism (48), it is mobile that the fixing seat (431) is equipped with driving Z axis frame (43)
Z axis to driving mechanism (49), between the gripping head (46) and Z axis frame (43) be equipped with hoisting mechanism (45), the hoisting machine
Structure (45) includes that lifting attachment base (451), telescopic rod (452) and compressed spring (453), the compressed spring (453) are sheathed on
The lower section of telescopic rod (452), and the lower section of telescopic rod (452) is installed in lifting attachment base (451), the lifting attachment base
(451) top of pawl shell (462), the bottom of top connection Z axis frame (43) of the telescopic rod (452) are hung in bottom connection;
The gripping head (46) includes hanging pawl (461), hanging pawl shell (462), hang pawl sliding block (463) and hang pawl slider-actuated machine
Structure hangs pawl (461) described in three pieces and constitutes one group, and the pawl (461) that hangs uniformly is arranged relative to the center for hanging pawl shell (462)
Cloth, it is described hang pawl shell (462) be equipped with for hang pawl sliding block (463) it is mobile hang pawl track, the upper end connection for hanging pawl (461)
It hangs pawl sliding block (463), described hang is equipped with the cavity that pawl slider-actuated mechanism is hung in receiving in pawl shell (462), described to hang pawl sliding block
Driving mechanism hangs pawl (461) by hanging pawl sliding block (463) driving and opens or close up, and described hang pawl (461) are equipped with three layers of step section
(4611), lug boss (4612) are equipped between each layer step section (4611).
17. full-automatic vertical turntable admission machine according to claim 16, which is characterized in that
The Z axis to driving mechanism (49) include Z axis servo motor (491), rack gear, gear and riser guide (493), the liter
Drop guide rail (493) is installed on Z axis frame (43) side wall, is equipped with sliding block (4311) in the fixing seat (431), the sliding block (4311)
With riser guide (493) slidable connection, Z axis servo motor (491) connection gear, the rack gear is installed on Z axis frame
(43) side wall, the rack and pinion engagement, the Z axis servo motor (491) are installed on fixing seat (431) and lifting are driven to lead
Rail (493) moves up and down in sliding block (4311);
The X axis driving mechanism (47) includes X-axis servo motor (471), the first synchronous belt (472), the first synchronous pulley
(473) and synchronizing shaft (474), the both ends of the X-axis frame (41) are equipped with band wheel seat (401), first synchronous pulley (473)
It is installed in band wheel seat (401), first synchronous pulley at the first synchronous belt (472) connection same root X-axis frame (41) both ends
(473), the first synchronous pulley (473) of two X-axis framves (41), the X-axis servo motor are connected by the synchronizing shaft (474)
(471) first synchronous pulley (473) is connected, first synchronous belt (472) connects X axis slide (411);
The Y-axis driving mechanism (48) includes Y-axis servo motor (481), the second synchronous belt (482) and the second synchronous pulley
(483), the both ends of a Y-axis frame (42) are equipped with band wheel seat (401), and second synchronous pulley (483) is installed on belt wheel
In seat (401), second synchronous pulley (483) at the second synchronous belt (482) connection Y-axis frame (42) both ends, the Y-axis servo
Motor (481) connects second synchronous pulley (483), and second synchronous belt (482) connects Y-axis slide (421).
18. full-automatic vertical turntable admission machine according to claim 17, which is characterized in that described to hang pawl slider-actuated machine
Structure includes upper pneumatic joint (441), lower pneumatic joint (442) and hangs pawl piston rod (443), and the pawl piston rod (443) that hangs is set
In the inside for hanging pawl shell (462), the upper pneumatic joint (441) and lower pneumatic joint (442) are set to and hang pawl shell (462)
Outer wall, the top for hanging pawl piston rod (443) is boss (4431), the edge of the boss (4431) and hangs pawl shell
(462) cavity inner wall fitting, the lower part for hanging pawl piston rod (443) are that circular cone is honorable (4432), the circular cone dignity
(4432) it contradicts and connects with the one side wall for hanging pawl sliding block (463), another side wall for hanging pawl sliding block (463) and hang pawl shell
(462) it is equipped with reset spring between, the interlude for hanging pawl piston rod (443) and hanging forms annular between pawl shell (462)
Gap is simultaneously connected to lower pneumatic joint (442), at the top of the boss (4431) with hang between pawl shell (462) formation gap with it is upper
Pneumatic joint (441) connection.
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CN201821955119.4U CN209337876U (en) | 2018-11-26 | 2018-11-26 | Full-automatic vertical turntable admission machine |
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Cited By (7)
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CN109335870A (en) * | 2018-11-26 | 2019-02-15 | 无锡巨同创科技有限公司 | Full-automatic vertical turntable admission machine |
CN111422697A (en) * | 2020-04-21 | 2020-07-17 | 程建坤 | Fiber material winding device |
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Cited By (11)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109335870A (en) * | 2018-11-26 | 2019-02-15 | 无锡巨同创科技有限公司 | Full-automatic vertical turntable admission machine |
CN109335870B (en) * | 2018-11-26 | 2023-08-25 | 无锡巨一同创科技有限公司 | Full-automatic vertical turntable wire winding machine |
CN111422697A (en) * | 2020-04-21 | 2020-07-17 | 程建坤 | Fiber material winding device |
CN112141821A (en) * | 2020-10-11 | 2020-12-29 | 江苏蓝慧智能装备科技有限公司 | Take-up reel clamp |
CN113443521A (en) * | 2021-07-26 | 2021-09-28 | 伊东新(德阳)线缆设备有限公司 | Full-automatic double-disc wire take-up equipment |
CN113443521B (en) * | 2021-07-26 | 2023-01-31 | 伊东新(德阳)线缆设备有限公司 | Full-automatic double-reel wire collecting equipment |
CN113674924A (en) * | 2021-09-03 | 2021-11-19 | 广东中德电缆有限公司 | Intelligent bow that cable was used hank device |
CN114348786A (en) * | 2022-01-20 | 2022-04-15 | 常州市新创智能科技有限公司 | Receive and trade a roll actuating mechanism and fine rolling equipment of exhibition |
CN114348786B (en) * | 2022-01-20 | 2023-02-03 | 常州市新创智能科技有限公司 | Fiber spreading and winding device |
CN117416801A (en) * | 2023-12-18 | 2024-01-19 | 山西岩石能源有限公司 | Electric power overhead line construction device |
CN117416801B (en) * | 2023-12-18 | 2024-04-26 | 山西岩石能源有限公司 | Electric power overhead line construction device |
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