CN209309991U - A kind of stove and its high temperature combustors for the conversion of high molecular waste thermal energy - Google Patents
A kind of stove and its high temperature combustors for the conversion of high molecular waste thermal energy Download PDFInfo
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- CN209309991U CN209309991U CN201821523023.0U CN201821523023U CN209309991U CN 209309991 U CN209309991 U CN 209309991U CN 201821523023 U CN201821523023 U CN 201821523023U CN 209309991 U CN209309991 U CN 209309991U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract
The utility model discloses a kind of stove and its high temperature combustors for the conversion of high molecular waste thermal energy, including low temperature gasification room and snail cavity type high temperature combustors;Combustion gas boundling mouth is arranged in the furnace body of low temperature gasification room;The furnace body of high temperature combustors includes outer spiral casing top cover, outer spiral casing side wall, outer spiral casing bottom plate, air mixer and torch ejiction opening, air mixer is vertically set in the middle part of outer spiral casing bottom plate, and fuel oil mechanism of qi and the fuel oil mechanism of qi bocca cooler with the mating installation of fuel oil mechanism of qi are arranged on outer spiral casing side wall;Low temperature gasification room is connect by combustion gas boundling mouth and air mixer with high temperature combustors;The furnace body of high temperature combustors further includes that the component for constituting snail intracavitary infrared optical heat radiation focal zone and fluid dynamic eddy flow ring region is combined together with the outer spiral casing top cover, outer spiral casing side wall and outer spiral casing bottom plate.Low temperature gasification room provides low decomposition level combustion gas stream to high temperature combustors, and second speed of igniting under infrared optical heat radiation reaches 1000~1500 DEG C of progress decomposition combustions.
Description
Technical field:
The utility model belongs to thermal energy conversion and environmental protection technical field, and in particular to one kind is for high molecular waste heat
The stove and its high temperature combustors that can be converted.
Background technique:
Currently almost in the world, the environmental pressure of macromolecule debirs is all very big.China's macromolecule rubbish
The pressure of total amount, no less than the pressure of western countries' ocean rubbish, so-called ocean garbage problem, is exactly high molecular waste thermal energy after all
The technical issues of conversion.
Common macromolecular organic pollutant is derived mainly from production and life: (1) the numerous and jumbled high molecular waste of type
Or organic pollutant, such as solid, liquid state and sticky state high molecular waste: plastics, rubber, paint, ink, albumen, fat, fibre
Tie up element, lignite, peat, asphalitine;Multiring aromatic hydrocarbon, landing oil, foots oil, High water cut greasy filth;And copper aluminium rubber and plastic electric wire, paint
Envelope curve, optical cable, electronic circuit board, CD, tape, film, aluminium foil compound packaging material, sprayed metal coating etc., via low temperature gasification
The rich carbon black ionic state height volatilization diffusivity combustion gas stream that room provides;(2) coking of coal furnace or (semi-coke) carbonization at low temperature furnace, partial oxidation reactor, carbon
The billowing high volatile organic pollutant of black furnace, cashew nut shell preparing active carbon furnace, black smoke;(3) coal of different component, various concentration
Layer gas, shale gas, coal mine gas;(4) organic chemical industry, petrochemical industry, medication chemistry, Jatropha curcas oil, palm oil, organic spraying,
Painting workshop, Yun Chao factory, printing house, epoxy resin composite material factory, electrolysis anode and cathode and asphalt modification workshop, organic matter are dry
The organic pollutant of the generations such as dry baking room, (metal, inorganic and organic high molecular polymer) Hot-cleaning machine;(5) greasy filth is dirty
The organic pollutant of the High water cuts such as Large Water Treatment Field, garbage loading embeading, city sewer, sewage treatment plant, farm, slaughterhouse,
The contour volatilization diffusivity gas of high-speed cutting workshop coolant liquid aerosol;(6) the unburnt macromolecular of waste incinerator is organic
Gas;(7) civil administration cremator and town and country pet corpse incinerate dense black smoke, volatility organic odoriferous and the underground generated
The volatile coal tar etc. of flue median year accumulation.
Ground state, the kind of high molecular waste are numerous and jumbled, and the batch ingredients of each furnace investment are all changing, and can not divide one by one by furnace
Analyse its molecular structure, in actual operation, or even can not its gas production of Accurate Prediction and calorific capacity, can only be by current institute's incinerated matter
The states of matter of material, to determine the method for operation of vaporizer and combustion chamber.The thermal energy conversion process of solid, liquid gaseous state high molecular waste, must
It is so the thermotonus in gas-phase space presentation ionic state decomposition combustion and hydrokinetic propagation process.In other words, solid, liquid
Phase high molecular waste fires the gasification reaction and high-temp combustion reaction process of matter, is actually also necessarily exactly the space reaction of full gas phase
Process.Upstream low temperature gasification process handles well, and the decomposition combustion for being directly related to next step high temperature gas-phase space is horizontal.
The gas phase variation of organic matter is slower under room temperature, and high molecular polymer about just has organic matter to start point at 100 DEG C
It solves, has different chain links decomposition gasification successively under different temperatures grade.No matter the polymer of which kind of ground state, be with solid rubber
Example: as long as absorbing Carbureted heat energy begins to cracking reaction, ionic hydrocarbon its gaseous state first since solid material edge becomes
Change, this gasification reaction is broken by a small amount of chain link in part, develops from low-temperature decomposition to pyrolytic.
And combustion gas stream caused by the high molecular wastes such as polymer containing ignition-proof element, in >=850 DEG C of cracking temperatures
Under, still cannot complete decomposition combustion, residual organic molecule can because flue-gas temperature decline regroup.The card of educational circles's experiment at present
Bright: the temperature of its abundant decomposition combustion reaction should be at 1000 DEG C of > or more.Therefore such low decomposition level macromolecular combustion gas stream, such as
What second speed reaches decomposes to greatest extent, and can stablize burning 1000~1500 DEG C of high-temperature regions, this is current waste incineration industry
One of the problem that the high molecular waste combustion technology that interface is faced must capture.The C-H bond of high molecular waste is low in low temperature gasification room
In warm decomposable process, the common unordered volatilization diffusion of the carbon black of solid separation and the macromolecular gas not yet decomposed completely is caused
" black smoke is billowing ", therefore " ionic state combustion gas stream " is really a kind of " the solid of rich carbon black, gas two phase flow ".
In China's conventional garbage incineration technology, with fuel oil mechanism of qi into imperfect combustion flame combustion-supporting ' secondary of oil spout gas
Burning ' method lasting for years;Just be surging forward FLOX flameless combustion combustion system, MILD combustion system and matched accumulation of heat
The products such as furnace, high temperature air furnace are widely used in Industrial Stoves and civil currently in fields such as coal, stalk, heavy oil, natural gases
Life.
The utility model from traditional product design since 850 DEG C ± at a temperature of can't complete decomposition combustion, then will
Vaporizer function and combustion chamber function draw a clear its temperature limit, i.e., in 800 DEG C or less low temperature gasifications and greater than 1000 DEG C of high temperature
Boiler flow field between burning draws a channel temp regulations and parameters, sets the technical threshold between one of low temperature gasification and high-temp combustion.This
Road technical threshold is exactly: by the unburnt problem of low temperature, shirking transfer high temperature combustors to completely, to allow low temperature gasification
Technology frees hand to, and profession converts low temperature gasification link as thermal energy, better solves the kind that low temperature gasification room must cope with
Subsumption problem (the common height in production and living of the states of matter of high molecular waste numerous and jumbled, ground state component is changeable and compound physical property
Molecule waste can substantially divide and be summarized as solid-state (point soft, hard);Liquid, high volatile liquid;Solid and liquid mixed state,
So that solid, liquid has volatile mixed state simultaneously;Sticky state, sticky volatilization state;Metal, nonmetallic physical property material and macromolecule material
The compound states of matter of material).This part of low temperature gasification room had applied for patent.
The utility model high temperature combustors accept the different component that low temperature gasification room provides, temperature, deep or light, moisture content
" low decomposition level richness carbon black ionic state macromolecular height volatilization diffusivity combustion gas stream ", strides into this one of technical threshold of high-temp combustion,
Need to solve two hang-ups: (1) second speed reaches 1000 DEG C of > or more high-temperature region decomposition combustions to greatest extent;(2) second speed anchoring volatilization
Diffusivity.
Utility model content:
The purpose of this utility model is to provide a kind of stoves and its high-temp combustion for the conversion of high molecular waste thermal energy
Room not only makes high molecular waste completely burned in thermal energy conversion process, but also can the volatilization diffusion of second speed.
The purpose of this utility model solves by the following technical programs: one kind is converted for high molecular waste thermal energy
Stove, including low temperature gasification room and snail cavity type high temperature combustors;The furnace body of low temperature gasification room is provided with combustion gas boundling mouth;It is high
The furnace body of warm combustion chamber includes that outer spiral casing top cover, outer spiral casing side wall, outer spiral casing bottom plate, air mixer and torch spray
Mouthful, air mixer is vertically set on the middle part of outer spiral casing bottom plate, fuel oil mechanism of qi and and fuel oil is provided on outer spiral casing side wall
The fuel oil mechanism of qi bocca cooler of the mating installation of mechanism of qi;Low temperature gasification room passes through combustion gas boundling mouth and air mixer and height
Warm combustion chamber connection;The furnace body of high temperature combustors further includes and the outer spiral casing top cover, outer spiral casing side wall and outer spiral casing bottom plate
It is combined together the component for constituting snail intracavitary infrared optical heat radiation focal zone and fluid dynamic eddy flow ring region.
A kind of high temperature combustors of above-mentioned stove for the conversion of high molecular waste thermal energy, the furnace body packet of high temperature combustors
It is vertical to include outer spiral casing top cover, outer spiral casing side wall, outer spiral casing bottom plate, air mixer and torch ejiction opening, air mixer
The middle part of outer spiral casing bottom plate is set, fuel oil mechanism of qi, the fuel vapor with the mating installation of fuel oil mechanism of qi are provided on outer spiral casing side wall
Machine bocca cooler, peep hole, detection mouth, hand hole and manhole, the furnace body of high temperature combustors further include and the outer spiral casing
Top cover, outer spiral casing side wall and outer spiral casing bottom plate, which are combined together, constitutes the intracavitary infrared optical heat radiation focal zone of snail and fluid dynamic rotation
Flow the component of ring region.
It further, is the bell of bell shape at the top of the furnace body of low temperature gasification room, combustion gas boundling mouth is located at the top of bell, furnace
The feeding door of waste is provided in the middle part of ontology;Vaporizer detection mouth is provided with above feeding door;Furnace positioned at feeding door opposite side
On shell wall, and it is corresponding feeding door cross central line is arranged below the U-shaped inclined chute for tilting down 20 °~30 °, set in inclined chute
It is equipped with stirring bar;Fire grate is set at inclined chute outlet at bottom;The setting of inclined chute bottom has the cinder chamber of lime-ash door;Cinder chamber
Bottom is provided with air supply tube;Furnace body is additionally provided with heating equipment.
Further, the air mixer includes: premixer outer cover, premixer inner ring cylinder, step square tube, reducing
Circumference pipe and air-supply round tube, the premixer inner ring cylinder is located inside premixer outer cover, and is uniformly distributed on barrel
Millimeter fraction air holes, one end of the step square tube are connect with premixer outer cover, the bigger diameter end of the other end and reducing circumference pipe
Mouth connection, air-supply round tube are connect with the path port of reducing circumference pipe;The premixer outer cover and premixer inner ring cylinder
One end is equipped with annulus cover board, and by there is the flange of positioning spigot to connect with outer spiral casing bottom plate, junction is provided with absolutely the other end
Heat pad circle.
Further, the millimeter fraction air holes is circular hole, square hole or inclined hole, and is had with the lateral shaft of premixer inner ring cylinder
Certain angle.
Further, fuel oil mechanism of qi bocca cooler includes that cooler outer cover and the abnormity being mounted on cooler outer cover are sent
Air hose, cooler are connect by cooler upper flange with the pedestal of fuel oil mechanism of qi, and cooler lower flange and outer spiral casing side wall are passed through
Connection, junction are provided with heat-insulating washer, and fuel oil mechanism of qi bocca is located in cooler outer cover.
The utility model has the beneficial effects that
(1) the utility model high/low temperature matches, and the carbon black of low temperature gasification room solid separation divides greatly along with ionic state
The volatilization diffusivity of sub- air mass transfers high temperature combustors to by the control of combustion gas boundling mouth;High temperature combustors furnace body is with simple
Constructional hardware is constituted, infrared optical heat radiation focused condition and middle pressure power cyclone ring condition, not only makes have the unique second in furnace
Fast pyrolytic burning, the high volatilization diffusivity of second speed anchoring, and calorific capacity, burn-off rate rank and the environment protection emission of thermal energy conversion
Rank all improves a rank.
(2) low temperature gasification room becomes the high molecular waste of full gas-phase space operation by connecting operation with high temperature combustors
Incinerator series thermal energy, environment-friendly products.
(3) low temperature gasification room and high temperature combustors are used cooperatively, and have avoided conventional boiler two, three backhaul flames completely;Combustion
The process of air-flow shortens;Middle pressure power level rotary flow ring stablizes burning in low-pressure fuel gas input, furnace, noiseless to light, is dynamic without combustion shock
Detonation harm, until spray high temperature torch, securely and reliably;Completely, inorganic powder dust quantity is small for carbon black granules burning.
(4) driver of the low temperature gasification room stirring bar instead of complicated garbage incinerator fire grate or the rotary kiln of difficult sealing
Tool reduces the volume of furnace body;The snail cavity volume of high temperature combustors is small, easy to manufacture.
(5) it is different from " second-time burning " combustion-supporting to imperfect combustion flame oil spout gas, the utility model snail chamber is using full
Hall refractory material or the design of high temperature resistant infrared radiation coating, fuel vapor machine immediately exits from after being preheated with fuel oil mechanism of qi, just
It can be only limitted to this with continuous operation, oil gas energy consumption, therefore it is very low to consume hydrocarbon cost.
(6) driving nozzles such as the used eddy flow pressurized nozzle of flameless combustion technology or daraf(reciprocal of farad) that (are milli on Vehicles Collected from Market
Meter level aperture), the fuel such as fuel oil, natural gas, coal dust are sprayed into combustion chamber, are directly carried out in advance with the air for spraying into combustion chamber simultaneously
Mixing;Or with coal dust, fuel gas and air, respectively via the tap hole of discoid porous ceramic plate, while spraying into
Flameless combuster is pre-mixed.The air mixer centered vertical of the utility model and above-mentioned difference, the utility model is pacified
Dress, air are spurted into the inner ring of premixer inner ring cylinder from the tap hole on vertical premixer inner ring cylinder barrel, combustion gas stream
Enter in the inner ring of premixer inner ring cylinder perpendicular through combustion gas stream input port, carries out air pre-mixing conjunction, air mixer shape
At cylindric black smoke billow combustion gas stream, burn by the cyclone ring pyrolytic of snail cavity space, obtain high-temp combustion torch, it is high
Warm energy torch can be docked and be carried out thermal energy utilization with dry back or wet back heat exchanger.
Detailed description of the invention:
Fig. 1 is the type of furnace main view of single outer spiral casing wall of embodiment 1, horizontal torch ejiction opening.
Fig. 2 is the type of furnace top view of single outer spiral casing wall of embodiment 1, horizontal torch ejiction opening.
Fig. 3 is the type of furnace main view of double outer spiral casing walls of embodiment 2, vertical torch ejiction opening.
Fig. 4 is the type of furnace top view of double outer spiral casing walls of embodiment 2, vertical torch ejiction opening.
Fig. 5 is the main view of air mixer.
Fig. 6 is the top view of air mixer.
Fig. 7 is the structural schematic diagram of fuel oil mechanism of qi bocca cooler.
Fig. 8 is the low temperature gasification room main view that heating equipment is coal faggot combustion chamber.
Fig. 9 is the low temperature gasification room side view that heating equipment is coal faggot combustion chamber.
Figure 10 is the low temperature gasification room main view that heater is installed on furnace shell wall side wall and corresponding inclined chute slot bottom position.
Figure 11 is the low temperature gasification room side view that heater is installed on furnace shell wall side wall and corresponding inclined chute slot bottom position.
Figure 12 is that heater is set to the low temperature gasification room main view in furnace shell wall outer wall interlayer.
Figure 13 is that heater is set to the low temperature gasification room side view in furnace shell wall outer wall interlayer.
Description of symbols: 1 outer spiral casing top cover, 2 outer spiral casing side walls, 3 outer spiral casing bottom plates, 4 air mixers, 5 fuel oils
Mechanism of qi, 6 peep holes, 7 detection mouths, 8 hand holes, 9 manholes, 10 torch ejiction openings, 11 single firebreaks, 12 combustion gas stream input ports, in 13
Spiral case lid, 14 inner spiral casing side walls, 15 premixer outer covers, 16 premixer inner ring cylinders, 17 step square tubes, 18 reducings circumference
There are the flange of positioning spigot, 23 heat-insulating washers, 24 coolings in pipe, 19 air-supply round tubes, 20 millimeters of fraction air holes, 21 annulus cover boards, 22
Device outer cover, 25 special-shaped air supply tubes, 26 cooler upper flanges, the pedestal of 27 fuel oil mechanisms of qi, 28 cooler lower flanges, 29 fuel vapors
Machine bocca, the bell of 30 bell shapes, 31 combustion gas boundling mouths, 32 furnace shell walls, the feeding door of 33 wastes, 34 inclined chutes, 35 fire grates
Son, 36 cinder chamber, 37 lime-ash doors, 38 air supply tubes, 39 coal faggot combustion chambers, 40 coal faggots investment door, 41 stirring bars, 42 heating
Device, 43 vaporizer detection mouths.
Specific embodiment:
The utility model is described in further detail with reference to the accompanying drawing:
Embodiment 1:
As illustrated in fig. 1 and 2, high temperature combustors are the type of furnace of single outer spiral casing wall, horizontal torch ejiction opening, the furnace of high temperature combustors
Ontology includes outer spiral casing top cover 1, outer spiral casing side wall 2, outer spiral casing bottom plate 3, air mixer 4 and torch ejiction opening 10, air
Premixer 4 is vertically set on the middle part of outer spiral casing bottom plate 3, is provided with fuel oil mechanism of qi 5 and fuel oil on the outer spiral casing side wall 2
Fuel oil mechanism of qi bocca cooler, peep hole 6, detection mouth 7, hand hole 8 and the manhole 9 of the mating installation of mechanism of qi, the torch spray
Mouth 10 is horizontally installed on outer spiral casing side wall 2, and the furnace body of high temperature combustors further includes single firebreak 11, and single firebreak 11 is arranged
Between air mixer 4 and torch ejiction opening 10, the upper end of single firebreak 11 is connect with outer spiral casing top cover 1, lower end and outer
Spiral case bottom plate 3 connects, and single firebreak 11 is combined together composition with outer spiral casing top cover 1, outer spiral casing side wall 2 and outer spiral casing bottom plate 3
The intracavitary infrared optical heat radiation focal zone of snail and fluid dynamic eddy flow ring region.
Fig. 8 to Figure 13 gives the low temperature gasification room of design, is the bell of bell shape at the top of the furnace body of low temperature gasification room
30, combustion gas boundling mouth 31 is located at the top of bell, and the feeding door 33 of waste is provided in the middle part of furnace body;It is provided with above feeding door 33
Vaporizer detection mouth 43;On the furnace shell wall 32 of 33 opposite side of feeding door, and the cross central line of corresponding feeding door 33 is to divide into
It is equipped with and tilts down 20 °~30 ° of U-shaped inclined chute 34, be provided with stirring bar 41 in inclined chute 34;34 outlet at bottom of inclined chute
Place's setting fire grate 35;The setting of inclined chute bottom has the cinder chamber 36 of lime-ash door 37;36 bottom of cinder chamber is provided with air supply tube
38;Furnace body is provided with heating equipment.Vaporizer detection mouth 43 for carry out temperature detection, intake detection, pressure detecting and
Combustion gas boundling mouth flow rate detection.
As illustrated in figs. 8-9, the heating equipment of low temperature gasification room can be coal faggot combustion chamber 39, coal faggot combustion chamber
39 are located on the side wall of the furnace body furnace shell wall 32 of 34 lower end of inclined chute;The side wall of coal faggot combustion chamber 39 is provided with the throwing of coal faggot
Introduction 40.
The heating equipment of low temperature gasification room may be heater 42, and as shown in figs. 10-11, heater 42 is installed on furnace
The position of shell wall side wall and corresponding 34 slot bottom of inclined chute, corresponding heater are electric heater, oil-burning machine or gas engine;Or as schemed
Shown in 12- Figure 13, heater 42 is set in the interlayer of furnace shell wall outer wall, and corresponding heater can be electrothermal component, water
Steam comb, hot water comb, hot wind comb or waste hot gas comb.
The step of being burnt using the high temperature combustors of Fig. 1 and Fig. 2 and the low temperature gasification room of Fig. 8 to Figure 13 are as follows:
Step 1: the combustion gas stream input port 12 and low temperature gasification room that high temperature combustors are passed through into 4 bottom of air mixer
Combustion gas boundling mouth 31 connect, to realize that low temperature gasification room is connect with the utility model high temperature combustors, full gas phase is provided and is transported
Row space.
Step 2: before high temperature combustors continuous operation, the snail of all round victory outside line optical heat radiation is given using fuel oil mechanism of qi 5
Chamber carry out preheating be heated to infrared temperature (preheating, which is heated to infrared temperature, can make low decomposition level combustion gas stream, second speed reaches >
1000 DEG C of pyrolytic burning conditions), fuel oil mechanism of qi 5 is closed in time after reaching infrared temperature, in order to avoid burn out fuel oil mechanism of qi 5.Make
During with fuel oil mechanism of qi 5, by fuel oil mechanism of qi bocca cooler, (Fig. 7 is the structure of fuel oil mechanism of qi bocca cooler
Schematic diagram) cool down to fuel oil mechanism of qi 5, it prevents from burning out oil gas machine bocca 29 because of high temperature continuous operation.
The step of closing fuel oil mechanism of qi 5: step 1 is manually or mechanically driven, by fuel oil mechanism of qi 5 together with fuel oil mechanism of qi flame
Mouth cooler is exited from the mounting hole of outer spiral casing side wall 2 completely together;Step 2 is manually or mechanically driven and uses this mounting hole
The taper shape " plug " of refractory material production blocks, it can prevents combustion gas stream or flame flow from leaking.
Cavity position after exiting using fuel oil mechanism of qi 5 is used as Secondary Air entrance, and available air blower is adjusted
Total intake of snail chamber, reaching reduces nox effect.The utility model fuel oil mechanism of qi 5 is centrally mounted on outer spiral casing side wall 2, non-
Special circumstances cannot change the design requirement of its centered vertical installation.
Step 3: operation low temperature gasification room, make low temperature gasification room to high temperature combustors provide different component, temperature, it is deep or light,
The low decomposition level richness carbon black ionic state combustion gas stream of moisture content.
The utility model is according to the states of matter of high molecular waste and its physical property of compound, by three principle of low temperature gasification, certainly
Determine the type of furnace of low temperature gasification room.Three principle of low temperature gasification specifically:
1. low temperature principle:
A, when the temperature of vaporizer is lower than 600 DEG C, the combustion gas stream of low decomposition level there is no apparent infrared light to reflect, at this time
Even if there is local ion state gas to meet oxygen burning flame, macromolecular volatilization diffusivity combustion gas stream sweeps along rich carbon black in vaporizer
Grain, is covered by billowing black smoke.
If b, will gasification room temperature rise to 850 DEG C ±, obvious infrared light is had in vaporizer and is seen, but its
Light, caloradiance are still not enough to that certain complete decomposition combustions of macromolecular air mass can be made, and certain residual organic molecules exist in flue gas
Harmful pollutant can be also aggregated into again in volatilization diffusion.It is thus impossible to by the low temperature imperfect combustion of this high molecular waste,
It is eager to be defined as ' evil of the going out decrement ' of environmental protection.It is related to the thermal hardware of high molecular waste physics burning, it is necessary to cross over one further along
Big step, the flameless combustion for the grade that reaches a high temperature could become the other environmental protection of high level-one and go out harmful Decrement Technique.
C, the high molecular waste of different ground state has different gasification initial temperatures, only if it were not for for the gasification rate that covets
And gasification temperature is deliberately improved, respectively reasonable low temperature gasification temperature range can be set completely, such as in 100~200 DEG C, 200
The temperature range of~300 DEG C, 300~400 DEG C, 400~500 DEG C, 500~600 DEG C several class carries out preferably, best low
Warm gasification temperature regulation should be within the scope of ± 10 DEG C of set temperature, and best low temperature gasification temperature is not preferably greater than 600
℃。
2. hypoxemia principle: oxygen supply be burning necessary condition, but for low decomposition level combustion gas stream reach 850 DEG C ±
When, if being also further continued for excessively supplying oxygen, it will cause not decompose completely and aggravate with low temperature imperfect combustion, remain organic pollutant
Amount increases;The excessive air feed oxygenation of vaporizer, the air pre-mixing that also will have a direct impact on next step high-temp combustion close power effect.
3. low pressure principle: such as soft waste plastic, about 1 ㎡ of quality about 275~330kg ≈ volume of scrap rubber;Hard gives up phenol
For urea formaldehyde or polyethylene board containing ignition-proof element: the calorific capacity ≈ II class of homogenous quantities high molecular waste thermal energy conversion overall process
1.5.~2.1 times of bituminous coal (low heat value);Its exhaust gas volumn is estimated with this combustion heat value --- the combustion of 1/3 high molecular waste
Burn the volume of exhaust gas, 2/3 high molecular waste low temperature gasification combustion gas stream volume of about >.
If this ratio continues to increase, air-inflated pressure is also increased with it in vaporizer, can be low to intentionally getting
The next step air pre-mixing conjunction of decomposition level combustion gas stream causes trouble, and has an impact to further high temperature flameless combustion.
As set forth above, it is possible to referring to the high molecular waste related physical quantity of the example above, specified low temperature gasification room furnace body
Volume, and reserved certain adjust space;Determine the diameter of combustion gas stream boundling mouth 31;Frequency modulation and voltage modulation performance is selected to air supply tube 38
Good air blower or wind pressure control valve.
Step 4: high temperature combustors start continuous operation, different component that low temperature gasification room provides, temperature, deep or light, aqueous
The low decomposition level richness carbon black ionic state combustion gas stream of rate is collected with hundred pa grade low pressure wind speed through 10 centimeters or more of combustion gas boundling mouth 31
The combustion gas stream of the linear orientation of beam, then by combustion gas stream input port 12 enter premixer inner ring cylinder 16 inner ring in (Fig. 5 and
Fig. 6 gives the structural schematic diagram of air mixer).Meanwhile middle pressure wind speed air successively passes through sending for air mixer
Equally distributed millimeter fraction air holes on wind round tube 19, reducing circumference pipe 18 and step square tube 17 and premixer inner ring cylinder 16
20, then dispersion is injected in inner ring, and rich carbon black ionic state combustion gas stream and middle pressure wind speed air are pre-mixed in inner ring together,
The cylindric combustion gas stream of upward vector, middle pressure power is formed after mixing.Note: step 2 intermediate fuel oil mechanism of qi bocca cooler into
The summation of high temperature combustors intake when air quantity should be included in continuous operation.
Millimeter fraction air holes 20 and the lateral shaft of premixer inner ring cylinder 16 have certain angle, to guarantee premixed gas stream
The force vector enhanced upwards with certain eddy flow.No special situation can not change air mixer inner ring cylinder center easily
The vertical direction of line (i.e. cylindric combustion gas stream center line).
Step 5: the billowing cylindric combustion gas stream of mixed low decomposition level, the black smoke infrared optical heat radiation intracavitary in snail
Under conditions of ignite, second speed, which develops, becomes that middle pressure power eddy flow is cyclic annular (arrow direction as depicted in figs. 1 and 2), and temperature is reachable
1000~1500 DEG C, make the steadily decomposition combustion of thermal-flame stream, the billowing combustion gas stream of black smoke is by middle pressure power cyclone ring second speed
Anchoring, comes to naught in a moment.
Whole process can be observed by peep hole 6.If it is observed that gas concentration is too low to there is umbrella frame shape flame, combustion gas stream
Temperature is low or the flow velocity that is short of power is too low, snail chamber infrared temperature too it is low ignite to catch fire difficulty and black smoke occur billow abnormal work
When condition, combustion gas stream concentration, temperature, flow velocity should be adjusted immediately according to above-mentioned steps, avoids unstable decomposition, imperfect combustion.
Step 6: torch ejiction opening 10 is high-temp combustion torch cluster area, is sprayed after the burning of thermal-flame Traffic Decomposition from torch
Mouth 10 provides the high-temp combustion thermal energy of industrial uses.
Step 7:, can be from supporting if necessary to detect the final result of high molecular waste thermal energy conversion after boiler flow field
The detection mouth 7 of nearly torch ejiction opening 10 is detected, its flow velocity, flow, temperature change, high temperature spectrum record and fever are detected
Value improves the automation of product by accumulating data.
The detection mouth 7 of the utility model can also be realized: combustion gas stream and air enter before snail chamber and combustion gas stream and empty
After gas mixing, indoor temperature of burning, pressure, change in flow and the intracavitary high temperature spectrum data of snail can all be adopted by detection mouth
Collection, record, and monitor operating condition in furnace.
Embodiment 2:
As shown in Figures 3 and 4, high temperature combustors are the type of furnace of double outer spiral casing walls, vertical torch ejiction opening, the furnace of high temperature combustors
Ontology includes outer spiral casing top cover 1, outer spiral casing side wall 2, outer spiral casing bottom plate 3, air mixer 4 and torch ejiction opening 10, air
Premixer 4 is vertically set on the middle part of outer spiral casing bottom plate 3, and fuel oil mechanism of qi 5 and fuel oil mechanism of qi are provided on outer spiral casing side wall 2
Fuel oil mechanism of qi bocca cooler, peep hole 6, detection mouth 7, hand hole 8 and the manhole 9 of mating installation, the torch ejiction opening 10
It erects and is arranged on outer spiral casing top cover 1, the furnace body of high temperature combustors further includes inner spiral casing lid 13 and inner spiral casing side wall 14, interior snail
Cap 13 is located at 14 top of inner spiral casing side wall, and inner spiral casing side wall 14 is located at outside and the outer spiral casing side wall 2 of air mixer 4
Inside, inner spiral casing lid 13 and inner spiral casing side wall 14 are incorporated in outer spiral casing top cover 1, outer spiral casing side wall 2 and outer spiral casing bottom plate 3
The intracavitary infrared optical heat radiation focal zone of snail and fluid dynamic eddy flow ring region are constituted together.
The step of being burnt using the high temperature combustors of Fig. 3 and Fig. 4 and the low temperature gasification room of Fig. 8 to Figure 13 and implementation
Step in example 1 is identical.
Outer spiral casing top cover 1 in the utility model Fig. 1 and Fig. 2, outer spiral casing side wall 2, single firebreak 11, outer spiral casing bottom plate 3 it
Between outer spiral casing top cover 1, inner spiral casing lid 13, outer spiral casing side wall 2, inner spiral casing side wall in the eddy flow ring region that is formed and Fig. 3 and Fig. 4
14, the eddy flow ring region formed between outer spiral casing bottom plate 3 depends on its cyclone ring curvature, wherein outer spiral casing side wall in Fig. 1 and Fig. 2
Outer spiral casing top cover 1 and interior snail in the turbulent area (as shown in filled arrows) formed between 2 and single firebreak 11 and Fig. 3 and Fig. 4
The turbulent area (as shown in filled arrows) formed between cap 13, between outer spiral casing side wall 2 and inner spiral casing side wall 14 depends on it
Reynolds number value.
The outer spiral casing top cover 1, inner spiral casing lid 13, outer spiral casing side wall 2, inner spiral casing side wall 14, single firebreak of the utility model
11 and outer spiral casing bottom plate 3 composition from the inside to the outside successively are as follows: high-temperature resistant coating layer, adiabatic coating layer and high-temperature corrosion resistance are stainless
Steel plate or high-temperature resistant coating layer, high-temperature corrosion resistance stainless steel plate, adiabatic coating layer and stainless steel anticollision backplate.It in this way can be square
Just fuel oil mechanism of qi is that the heat-resisting material of the intracavitary full hall setting of snail or high-temperature resistant coating layer are preheated.
The air mixer 4 of the utility model is made of high-temperature corrosion resistance stainless steel, wherein premixer inner ring cylinder
16 can also be used refractory ceramics production.
Single or double a air mixer 4 can be set in the utility model high temperature combustors, and (such as Fig. 1-Fig. 4 is double
Air mixer), air pre-mixing closes the premixer inner ring cylinder 16 and single or double send that 4 can be set single or double overlapping
Wind round tube 19, reducing circumference pipe 18 and step square tube 17.The single, double low temperature gasification being connect with the utility model air mixer
The combustion gas boundling mouth 31 of room is main pipeline, other different ground state, component, decomposition level, deep or light, temperature, the combustion gas stream of moisture content
Input port can open up bypass time pipeline, the combustion gas stream etc. including the combustion of straw low temperature difficult point.
The purposes of the utility model manhole 9 is the reason that carries out large repairs to large and medium-sized snail cavity type high temperature combustors.
The purposes of the utility model hand hole 8 includes: that (1) touches inspection, and do the light maintenance of snail cavity wall by naked eyes, hand
Reason;(2) premixer inner ring cylinder is directly replaced from snail chamber;(3) combustion gas for entering outside hand sampling snail chamber and air
Component, concentration sample remain organic molecular concentration sampling in torch tail gas.
Should be noted that safety event using the utility model high temperature combustors: (1) low decomposition level combustion gas stream is in high-temp combustion
Room decomposition combustion has very strong corrosive, and high-temperature corrosion resistance material is selected in manufacturing process, should especially reinforce snail in operational process
The observation of intracavitary high temperature corrosion dope layer is overhauled;(2) high temperature combustors of pressure power level, should pay close attention to its low-pressure fuel gas in
Stream input port 12 and middle banking fire torch ejiction opening 10 are kept unimpeded;Never allow artificially arbitrarily to change its bore, cannot more block
Its import or export, causes safety accident;(3) after blowing out, when confirming combustion gas after-flame, several minutes of the closing air that should be delayed are pre-
The air inlet valve of air-supply round tube and reducing the circumference pipe of mixer, or in a manner of other air blast, the exhaust gas intracavitary to snail is blown
It sweeps, after the completion of purging, the hand hole that can just open combustion chamber carries out the cleaning work of inorganic dust;(4) carbon black of boiler flow field
Particle, organic molecule residual quantity, and the residual quantity of process is different outside furnace after smoke abatement and dust control and temperature change, especially
In product sample furnace trial operation, the thermal energy in furnace, outside furnace should be converted calorific capacity, environmental protection goes out evil decrement as a result, obtaining inspection respectively
Measured data is for comparison.Such as nox, sox, carbon black, CO, CO2, H2O, dioxin, coal tar, inorganic dust, organic molecule residual
Amount etc. can ask expert to carry out technical appraisement.
After high molecular waste low temperature gasification room and high temperature combustors match, or vaporizer and high temperature combustors connected
Body is manufactured directly to that production can be opened up: (1) boiler, kiln, coking furnace, drying oven, burning city domestic garbage for large product
Furnace;(2) middle-size and small-size product, as military camp, military depot, frontier sentry, island, naval port, naval vessels, packaging cargo ship, inland river passenger steamer, pleasure boat,
Oil tanker, drilling platforms incinerator special;(3) professions such as pharmaceutical, epidemic prevention, sick epiornitic poultry, civil administration cremate, drugs destruction are burned
Furnace;(4) furnace is burnt in crowds' waste incineration such as factory, rural area, holiday village, field Large Construction crowd, the scenic spots and historical sites, station, harbour
Deng.
Claims (10)
1. a kind of stove for the conversion of high molecular waste thermal energy, it is characterised in that: including low temperature gasification room and snail cavity type high temperature
Combustion chamber;The furnace body of low temperature gasification room is provided with combustion gas boundling mouth (31);The furnace body of high temperature combustors includes outer spiral casing top
(1), outer spiral casing side wall (2), outer spiral casing bottom plate (3), air mixer (4) and torch ejiction opening (10) are covered, air pre-mixing is closed
Device (4) is vertically set on the middle part of outer spiral casing bottom plate (3), and fuel oil mechanism of qi (5) and and fuel vapor are provided on outer spiral casing side wall (2)
The fuel oil mechanism of qi bocca cooler of the mating installation of machine;Low temperature gasification room passes through combustion gas boundling mouth (31) and air mixer
(4) it is connect with high temperature combustors;The furnace body of high temperature combustors further includes and the outer spiral casing top cover (1), outer spiral casing side wall (2)
The portion for constituting snail intracavitary infrared optical heat radiation focal zone and fluid dynamic eddy flow ring region is combined together with outer spiral casing bottom plate (3)
Part.
2. the stove according to claim 1 for the conversion of high molecular waste thermal energy, it is characterised in that: low temperature gasification room
It is the bell (30) of bell shape at the top of furnace body, combustion gas boundling mouth (31) is located at the top of bell, is provided in the middle part of furnace body useless
The feeding door (33) of object;Vaporizer detection mouth (43) are provided with above feeding door (33);Furnace shell positioned at feeding door (33) opposite side
On wall (32), and it is corresponding feeding door (33) cross central line is arranged below the U-shaped inclined chute (34) for tilting down 20 °~30 °,
Stirring bar (41) are provided in inclined chute (34);Fire grate (35) are set at inclined chute (34) outlet at bottom;Inclined chute bottom is set
Set the cinder chamber (36) with lime-ash door (37);Cinder chamber (36) bottom is provided with air supply tube (38);Furnace body, which is additionally provided with, to be added
Hot equipment.
3. the stove according to claim 2 for the conversion of high molecular waste thermal energy, it is characterised in that: the heating equipment
For coal faggot combustion chamber (39), coal faggot combustion chamber (39) is located on the side wall of the furnace body furnace shell wall of inclined chute (34) lower end;
The side wall of coal faggot combustion chamber (39) is provided with coal faggot investment door (40).
4. the stove according to claim 2 for the conversion of high molecular waste thermal energy, it is characterised in that: the heating equipment
For heater (42), it is installed on the position of furnace shell wall side wall and corresponding inclined chute (34) slot bottom, or is set to furnace shell wall outer wall
In interlayer.
5. a kind of high temperature combustors of the stove according to claim 1 for the conversion of high molecular waste thermal energy, feature
Be: the furnace body of high temperature combustors includes outer spiral casing top cover (1), outer spiral casing side wall (2), outer spiral casing bottom plate (3), air pre-mixing
Clutch (4) and torch ejiction opening (10), air mixer (4) are vertically set on the middle part of outer spiral casing bottom plate (3), outer spiral casing side
Be provided on wall (2) fuel oil mechanism of qi (5), with the fuel oil mechanism of qi bocca cooler of the mating installation of fuel oil mechanism of qi, peep hole (6),
Detection mouth (7), hand hole (8) and manhole (9), the furnace body of high temperature combustors further include and the outer spiral casing top cover (1), outer spiral casing
Side wall (2) and outer spiral casing bottom plate (3), which are combined together, constitutes the intracavitary infrared optical heat radiation focal zone of snail and fluid dynamic cyclone ring
The component in area.
6. the high temperature combustors of the stove according to claim 5 for the conversion of high molecular waste thermal energy, it is characterised in that:
It is combined together with the outer spiral casing top cover (1), outer spiral casing side wall (2) and outer spiral casing bottom plate (3) and constitutes the intracavitary infrared photo-thermal of snail
The component for radiating focal zone and fluid dynamic eddy flow ring region is single firebreak (11), and the torch ejiction opening (10) is horizontally installed on
On outer spiral casing side wall (2), single firebreak (11) is arranged between air mixer (4) and torch ejiction opening (10), single gear fire
The upper end of wall (11) is connect with outer spiral casing top cover (1), and lower end is connect with outer spiral casing bottom plate (3).
7. the high temperature combustors of the stove according to claim 5 for the conversion of high molecular waste thermal energy, it is characterised in that:
It is combined together with the outer spiral casing top cover (1), outer spiral casing side wall (2) and outer spiral casing bottom plate (3) and constitutes the intracavitary infrared photo-thermal of snail
The component for radiating focal zone and fluid dynamic eddy flow ring region is inner spiral casing lid (13) and inner spiral casing side wall (14), inner spiral casing lid (13)
Positioned at inner spiral casing side wall (14) top, inner spiral casing side wall (14) is located at outside and the outer spiral casing side wall (2) of air mixer (4)
Inside, the torch ejiction opening (10), which is erect, to be arranged on outer spiral casing top cover (1).
8. according to the high temperature combustors of the described in any item stoves for the conversion of high molecular waste thermal energy of claim 5-7,
Be characterized in that: the air mixer (4) includes premixer outer cover (15), premixer inner ring cylinder (16), step square tube
(17), reducing circumference pipe (18) and air-supply round tube (19), the premixer inner ring cylinder (16) are located at premixer outer cover (15)
Inside, and a millimeter fraction air holes (20) is uniformly distributed on barrel, outside one end of the step square tube (17) and premixer
(15) connection is covered, the other end is connect with the major diameter port that reducing has an area of pipe (18), air-supply round tube (19) and reducing circumference pipe (18)
Path port connection;One end of the premixer outer cover (15) and premixer inner ring cylinder (16) is equipped with annulus cover board
(21), for the other end by there is the flange of positioning spigot (22) to connect with outer spiral casing bottom plate (3), junction is provided with heat-insulating washer
(23)。
9. the high temperature combustors of the stove according to claim 8 for the conversion of high molecular waste thermal energy, it is characterised in that:
The millimeter fraction air holes (20) is circular hole, square hole or inclined hole, and has a clamp with the lateral shaft of premixer inner ring cylinder (16)
Angle.
10. according to the high temperature combustors of the described in any item stoves for the conversion of high molecular waste thermal energy of claim 5-7,
Be characterized in that: the fuel oil mechanism of qi bocca cooler includes cooler outer cover (24) and the abnormity that is mounted on cooler outer cover
Air supply tube (25), cooler is connect by cooler upper flange (26) with the pedestal (27) of fuel oil mechanism of qi (5), by under cooler
Flange (28) is connect with outer spiral casing side wall (2), and junction is provided with heat-insulating washer (23), and fuel oil mechanism of qi bocca (29) is located at
In cooler outer cover (24).
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109268835A (en) * | 2018-09-18 | 2019-01-25 | 许其怀 | A kind of stove for the conversion of high molecular waste thermal energy |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109268835A (en) * | 2018-09-18 | 2019-01-25 | 许其怀 | A kind of stove for the conversion of high molecular waste thermal energy |
CN109268835B (en) * | 2018-09-18 | 2024-08-02 | 西安奥泽热能工程有限责任公司 | Furnace for converting heat energy of high molecular waste |
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Effective date of registration: 20210923 Address after: Room 22405, block B, Yangyang International Plaza, No. 132, Zhuque street, Yanta District, Xi'an, Shaanxi 710065 Patentee after: Xi'an AOZE Thermal Energy Engineering Co.,Ltd. Address before: 710077 No. 32, 608 floor, Taoyuan Sifang, Lianhu District, Xi'an City, Shaanxi Province Patentee before: Xu Qihuai Patentee before: Xu Zhongjun |