CN209308708U - Excavating load double track tunnel gantry type pipe sheet assembling equipment - Google Patents
Excavating load double track tunnel gantry type pipe sheet assembling equipment Download PDFInfo
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- CN209308708U CN209308708U CN201821800847.8U CN201821800847U CN209308708U CN 209308708 U CN209308708 U CN 209308708U CN 201821800847 U CN201821800847 U CN 201821800847U CN 209308708 U CN209308708 U CN 209308708U
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- main door
- rail car
- door frame
- small rail
- track
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- Excavating Of Shafts Or Tunnels (AREA)
Abstract
The utility model belongs to built tunnel piping technical field.A kind of excavating load double track tunnel gantry type pipe sheet assembling equipment, including main door frame, main door frame match with tunnel cross-section shape, are provided with the first track on the main door frame;The matching of first small rail car is arranged on first track, and along the first track reciprocating action;Multiple degrees of freedom assembly manipulator is arranged on first small rail car;Control system controls crawl and overturning of the multiple degrees of freedom assembly manipulator completion to section of jurisdiction, and controls first small rail car and complete section of jurisdiction conveying.The equipment overall structure design of the application is reasonable, it not only solves the secondary lining quality problem that tradition occurs with formwork jumbo cast in situs construction, and it solves existing pipe sheet assembling equipment and occupies lane, problem that cannot be synchronous with excavation, made breakthrough progress from the efficiency of construction and on the duration.
Description
Technical field
The utility model belongs to built tunnel piping technical field, and in particular to a kind of excavating load double track tunnel gantry type pipe
Piece assembly equipment.
Background technique
With the high speed development of mechanization of tunnelling and diversification, the multi-functional development of tunnel applications, to tunnel
Intensity, service life have higher requirement.Existing tunnel construction, mostly uses greatly formwork jumbo poured in place concrete to carry out two
Secondary permanent lining cutting.Due to the particularity in tunnel, cast-in-place concrete can generate cavitation, and concrete is needed by one in addition
The maintenance processes of a heat and moisture preserving could bear load.This work progress not only needs a large amount of construction personnel, Er Qiezhi
Amount is difficult to control.Part tunnel is used after needing tunnel holing through using pipe sheet assembling since equipment occupies lane.With society
Can constantly it develop to mechanical automation, constructing tunnel puts forward higher requirements mechanization.
Summary of the invention
The purpose of this utility model be it is in view of the above problems and insufficient, a kind of excavating load double track tunnel door frame is provided
Formula pipe sheet assembling equipment, which solve the secondary lining quality problems that tradition formwork jumbo cast in situs construction occurs, and solve existing
There is pipe sheet assembling equipment to occupy lane, problem that cannot be synchronous with excavations, and the equipment of the application with mechanization degree height, people
The advantages that member's labor intensity is low, speed of application is fast, lining quality guarantees.
In order to achieve the above objectives, it is adopted the technical scheme that:
A kind of excavating load double track tunnel gantry type pipe sheet assembling equipment, comprising: main door frame, with tunnel cross-section shape phase
Match, is provided with the first track on the main door frame;First small rail car, matching is arranged on first track, and edge
The first track reciprocating action;Multiple degrees of freedom assembly manipulator is arranged on first small rail car;And control system
System controls crawl and overturning of the multiple degrees of freedom assembly manipulator completion to section of jurisdiction, and controls first small rail car
Complete section of jurisdiction conveying.
According to the utility model excavating load double track tunnel gantry type pipe sheet assembling equipment, it is preferable that main door frame bottom
It is provided with walking component, the walking component includes: the traveling wheel group for being laid in main door frame bottom, and the traveling wheel group includes master
Traveling wheel group and from traveling wheel group;Driving motor is sequentially connected with the main traveling wheel group;And elevating mechanism, the liter
Descending mechanism is arranged between the main door frame and each traveling wheel group, and drives the main door frame lifting action.
According to the utility model excavating load double track tunnel gantry type pipe sheet assembling equipment, it is preferable that the two of the main door frame
End bottom is provided with bottom girder, and the elevating mechanism is the lifting drive being arranged between the bottom girder and the traveling wheel group
Push rod.
According to the utility model excavating load double track tunnel gantry type pipe sheet assembling equipment, it is preferable that the multiple degrees of freedom is spelled
Tool hand of installing includes: revolving platform, is arranged on first small rail car;Mechanical arm is connect with the revolving platform, and institute
Stating mechanical arm includes the arm section that multistage independently can swing and rotate;And section of jurisdiction snatch head, the mechanical arm is set
Movable end.
According to the utility model excavating load double track tunnel gantry type pipe sheet assembling equipment, it is preferable that on the main door frame also
It is provided with the second track, is provided with the second small rail car on second track, is assembled in the second small rail car upper rotary
And it is provided with station.
According to the utility model excavating load double track tunnel gantry type pipe sheet assembling equipment, it is preferable that first track is small
The matching of the traveling wheel of vehicle and second small rail car is arranged in corresponding track, and passes through tooth between small rail car and track
Take turns rack-driving or sprocket wheel chain transmission.
According to the utility model excavating load double track tunnel gantry type pipe sheet assembling equipment, it is preferable that first track is small
Vehicle and second small rail car are arranged at the inside of the main door frame, are provided with protection shield on the outside of the main door frame.
According to the utility model excavating load double track tunnel gantry type pipe sheet assembling equipment, it is preferable that on the main door frame also
Section of jurisdiction cantilever support components are provided with, the section of jurisdiction cantilever support components include: to be laid in the consolidation service side of the main door frame
The cantilever beam in portion, more cantilever beams are successively spaced laying along the tunnel cross-section direction;And support power push-rod, respectively
One group of support power push-rod is provided on the cantilever beam;The control system control each group supports power push-rod single movement
Or multiple groups support power push-rod synchronization action.
By adopting the above technical scheme, acquired beneficial effect is:
The equipment overall structure design of the application rationally, by double track tunnel portal framed structure, not only solves tradition
The secondary lining quality problem occurred with formwork jumbo cast in situs construction, and solve existing pipe sheet assembling equipment and occupy lane,
Problem that cannot be synchronous with excavation, made breakthrough progress from the efficiency of construction and on the duration.
The equipment of the application is high with mechanization degree, personnel labor intensity is low, speed of application is fast a little, and lining cutting
Quality can be guaranteed, and whole equipment can be realized the coordinating and unifying from the crawl of section of jurisdiction, overturning, assembly to support, and entire
Device is easier to manipulate in debugging and work progress;Furthermore the application can carry out reasonable distribution to the space in tunnel cross-section,
Its synchronous construction with other construction equipments is ensured.
Detailed description of the invention
It, hereinafter will be to the utility model embodiment in order to illustrate more clearly of the technical solution of the utility model embodiment
Attached drawing simply introduced.Wherein, attached drawing is used only for showing some embodiments of the utility model, rather than will be originally practical new
The whole embodiments limited to this of type.
Fig. 1 is the facing structure according to the excavating load double track tunnel gantry type pipe sheet assembling equipment of the utility model embodiment
Schematic diagram, it illustrates the positional relationships of relative position and assembled equipment components with tunnel cross-section.
Fig. 2 is the side view structure according to the excavating load double track tunnel gantry type pipe sheet assembling equipment of the utility model embodiment
Schematic diagram, it illustrates the positional relationships of assembled equipment components.
Serial number in figure:
100 for main door frame, 101 be the first track, 102 be the second track, 103 be bottom girder, 104 be protection shield;
210 be the first small rail car, 220 be the second small rail car;
300 it is multiple degrees of freedom assembly manipulator, 301 be revolving platform, 302 be mechanical arm, 303 is section of jurisdiction snatch head;
400 it is walking component, 401 is main traveling wheel group, 402 to be driving motor from traveling wheel group, 403,404 be lifting
Mechanism;
500 be section of jurisdiction cantilever support components, 501 be cantilever beam, 502 be support power push-rod;
600 be station;
700 just serve as a contrast for tunnel.
Specific embodiment
In order to enable the purpose of the technical solution of the utility model, technical characteristic and technical effect are clearer, hereinafter
The attached drawing of the utility model specific embodiment will be combined, the exemplary scenario of the utility model embodiment is carried out clearly and completely
Description.
Referring to Fig. 1 and Fig. 2, present embodiment discloses a kind of excavating load double track tunnel gantry type pipe sheet assembling equipment, including
Main door frame 100, the first small rail car 210, multiple degrees of freedom assembly manipulator 300 and control system, main door frame 100 and tunnel are disconnected
Face shape matches, and the first track 101 is provided on main door frame 100;The matching of first small rail car 210 is arranged in the first track
On 101, and along 101 reciprocating action of the first track;Multiple degrees of freedom assembly manipulator 300 is arranged on the first small rail car 210;Control
System control multiple degrees of freedom assembly manipulator 300 processed completes crawl and overturning to section of jurisdiction, and it is complete to control the first small rail car 210
It is conveyed at section of jurisdiction.
100 bottom of main door frame is provided with walking component 400, walking component 400 includes being laid in 100 bottom of main door frame
Traveling wheel group, driving motor 403 and elevating mechanism 404, traveling wheel group include main traveling wheel group 401 and from traveling wheel group 402;It drives
Dynamic motor 403 is sequentially connected with main traveling wheel group 401, for from traveling wheel group in front of the direction of advance of main door frame, row based on rear
Walk wheel group;Elevating mechanism 404 is arranged between main door frame 100 and each traveling wheel group, passes through the action drives main door of elevating mechanism
100 lifting action of frame, to adjust the distance between main door frame and tunnel wall surface;At the both ends of main door frame 100 in the present embodiment
Bottom is provided with bottom girder 103, and elevating mechanism 404 is the lifting drive push rod being arranged between bottom girder 103 and traveling wheel group,
Lifting drive push rod selects lifting cylinder in the present embodiment.
Multiple degrees of freedom assembly manipulator 300 includes revolving platform 301, mechanical arm 302 and section of jurisdiction snatch head 303, revolving platform 301
It is arranged on the first small rail car 210;Mechanical arm 302 is connect with revolving platform 301, and mechanical arm 302 can be independent including multistage
The arm section for swinging and rotating;The movable end of mechanical arm 302 is arranged in section of jurisdiction snatch head 303;Before mechanical arm includes in the present embodiment
Section, middle section and back segment, back segment are connect with revolving platform, and middle section is connect with back segment, and middle section can swing and rotate relative to back segment,
Leading portion is connect with middle section, and leading portion can swing and rotate relative to middle section;Section of jurisdiction snatch head be fixed at leading portion end,
Or snatch head in section of jurisdiction can swing and rotate referring now to leading portion, so that the multiple degrees of freedom adjustment of manipulator is realized, to meet
The adjustment and positioning of the different direction of section of jurisdiction.
Personnel observe pipe sheet assembling situation for ease of operation, and the second track 102 is additionally provided on main door frame 100, and
It is arranged with the first track side by side parallel, the second small rail car 220 is provided on the second track 102, specifically, small in the second track
220 upper rotary of vehicle is provided with articulated arm, station 600 is provided on articulated arm, station is mobile with the second small rail car, simultaneously
It,, can be with so that station remains positive stabilization by adjusting station revolution in second small rail car moving process
By the way that swing mechanism is arranged between, so that it is associated with the movement of the second small rail car realization, so as to same step
Perfect square position.
Further, for the structure of small rail car and movement: the first small rail car 210 and the second track in the present embodiment
Trolley 220 includes four traveling wheels, and in the guide groove of four traveling wheels matching two sides for being fastened on track, small rail car with
It is driven between track by rack pinion or sprocket wheel chain, realizes circumferential drive actions.
The first small rail car 210 and the second small rail car 220 in the present embodiment are arranged at the inside of main door frame 100,
The outside of main door frame 100 is provided with protection shield 104.
After the completion of monolithic pipe sheet assembling, for the ease of carrying out supporting, the support efficiency and stabilization of entire section of jurisdiction ring are improved
Property, section of jurisdiction cantilever support components 500 are additionally provided on main door frame 100, section of jurisdiction cantilever support components 500 include being laid in main door
The cantilever beam 501 of the consolidation service side of frame 100 and support power push-rod 502, more cantilever beams 501 along tunnel cross-section direction
Successively interval is laid, and one group of support power push-rod 502 is provided on each cantilever beam, and every group includes 2 support power push-rods
502;Control system controls each group support power push-rod single movement or multiple groups support power push-rod synchronization action;According to tunneltron
The quantity and size of piece, the size of space of reasonable layout cantilever beam.
Section of jurisdiction spelling is being carried out on lining 700 at the beginning of tunnel using above-mentioned excavating load double track tunnel gantry type pipe sheet assembling equipment
Dress, specifically includes the following steps:
It assembles and debugs excavating load double track tunnel gantry type pipe sheet assembling equipment;
Excavating load double track tunnel gantry type pipe sheet assembling equipment is moved to job position, it is assembled mechanical by multiple degrees of freedom
Hand and the first small rail car adjust snatch posture, and grasping pipe piece;
After the completion of the crawl of section of jurisdiction, assembled posture is adjusted by multiple degrees of freedom assembly manipulator and the first small rail car, and
Complete the fitting of section of jurisdiction and corresponding tunnel wall surface, and tentatively firm support;
The assembly of the piece section of jurisdiction is completed, above-mentioned movement is repeated, carries out the crawl and assembly of next section of jurisdiction.
In tunnel-liner, staggered joint erection between the ring of adjacent two section of jurisdiction.
Each embodiment in this specification is described in a progressive manner, the highlights of each of the examples are with other
The difference of embodiment, same or similar part may refer to each other between each embodiment.
Unless otherwise defined, the technical term or scientific term used herein is should be in the utility model fields
The ordinary meaning that personage with general technical ability is understood." first " used in present specification and claims,
" second " and similar word are not offered as any sequence, quantity or importance, and are used only to distinguish different compositions
Part.Equally, the similar word such as "one" or " one " also not necessarily indicates quantity limitation." comprising " or "comprising" etc. are similar
Word mean that the element or object that occur before the word are covered the element for appearing in the word presented hereinafter or object and its waited
Together, other elements or object are not excluded for." connection " either the similar word such as " connected " not now due to physics or machine
The connection of tool, but may include electrical connection, it is either direct or indirect."upper", "lower", "left", "right" etc.
It is only used for indicating relative positional relationship, after the absolute position for being described object changes, then the relative positional relationship may also phase
Change with answering.
It is described in detail the exemplary embodiment of the utility model above in reference to preferred embodiment, however this field
Technical staff can make above-mentioned specific embodiment more it will be appreciated that under the premise of without departing substantially from the utility model theory
Kind of modification and remodeling, and can to the utility model proposes each technical characteristic, structure carry out multiple combinations, and without departing from this reality
With novel protection scope, the protection scope of the utility model is determined by the attached claims.
Claims (8)
1. a kind of excavating load double track tunnel gantry type pipe sheet assembling equipment characterized by comprising
Main door frame matches with tunnel cross-section shape, is provided with the first track on the main door frame;
First small rail car, matching are arranged on first track, and along the first track reciprocating action;
Multiple degrees of freedom assembly manipulator is arranged on first small rail car;And
Control system controls the multiple degrees of freedom assembly manipulator and completes crawl and overturning to section of jurisdiction, and controls described the
One small rail car completes section of jurisdiction conveying.
2. excavating load double track tunnel gantry type pipe sheet assembling equipment according to claim 1, which is characterized in that the main door
Frame bottom is provided with walking component, and the walking component includes:
It is laid in the traveling wheel group of main door frame bottom, the traveling wheel group includes main traveling wheel group and from traveling wheel group;
Driving motor is sequentially connected with the main traveling wheel group;And
Elevating mechanism, the elevating mechanism is arranged between the main door frame and each traveling wheel group, and drives the main door
Frame lifting action.
3. excavating load double track tunnel gantry type pipe sheet assembling equipment according to claim 2, which is characterized in that the main door
The both ends bottom of frame is provided with bottom girder, and the elevating mechanism is the liter being arranged between the bottom girder and the traveling wheel group
Power push-rod drops.
4. excavating load double track tunnel gantry type pipe sheet assembling equipment according to claim 1, which is characterized in that it is described mostly from
Include by the assembled mechanical hand of degree:
Revolving platform is arranged on first small rail car;
Mechanical arm is connect with the revolving platform, and the mechanical arm includes the arm section that multistage independently can swing and rotate;With
And
Section of jurisdiction snatch head, is arranged in the movable end of the mechanical arm.
5. excavating load double track tunnel gantry type pipe sheet assembling equipment according to claim 1, which is characterized in that the main door
It is additionally provided with the second track on frame, is provided with the second small rail car on second track, in the second small rail car last time
Turn to assemble and is provided with station.
6. excavating load double track tunnel gantry type pipe sheet assembling equipment according to claim 5, which is characterized in that described first
The matching of the traveling wheel of small rail car and second small rail car is arranged in corresponding track, and between small rail car and track
It is driven by rack pinion or sprocket wheel chain.
7. excavating load double track tunnel gantry type pipe sheet assembling equipment according to claim 5 or 6, which is characterized in that described
First small rail car and second small rail car are arranged at the inside of the main door frame, are arranged in the outside of the main door frame
There is protection shield.
8. excavating load double track tunnel gantry type pipe sheet assembling equipment according to claim 1, which is characterized in that the main door
Section of jurisdiction cantilever support components are additionally provided on frame, the section of jurisdiction cantilever support components include:
Be laid in the cantilever beam of the consolidation service side of the main door frame, more cantilever beams along the tunnel cross-section direction
Successively interval is laid;And
Power push-rod is supported, is provided with one group of support power push-rod on each cantilever beam;
The control system control each group support power push-rod single movement or multiple groups support power push-rod synchronization action.
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CN201821800847.8U CN209308708U (en) | 2018-11-02 | 2018-11-02 | Excavating load double track tunnel gantry type pipe sheet assembling equipment |
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CN201821800847.8U CN209308708U (en) | 2018-11-02 | 2018-11-02 | Excavating load double track tunnel gantry type pipe sheet assembling equipment |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109441494A (en) * | 2018-11-02 | 2019-03-08 | 中铁工程装备集团有限公司 | Excavating load double track tunnel gantry type pipe sheet assembling device and method |
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2018
- 2018-11-02 CN CN201821800847.8U patent/CN209308708U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109441494A (en) * | 2018-11-02 | 2019-03-08 | 中铁工程装备集团有限公司 | Excavating load double track tunnel gantry type pipe sheet assembling device and method |
CN109441494B (en) * | 2018-11-02 | 2024-05-14 | 中铁工程装备集团有限公司 | Double-line tunnel portal type segment assembling equipment and method by excavation method |
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