CN209303824U - A kind of online hot pin sawing machine - Google Patents
A kind of online hot pin sawing machine Download PDFInfo
- Publication number
- CN209303824U CN209303824U CN201821305105.8U CN201821305105U CN209303824U CN 209303824 U CN209303824 U CN 209303824U CN 201821305105 U CN201821305105 U CN 201821305105U CN 209303824 U CN209303824 U CN 209303824U
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- shield
- cutting apparatus
- sawdust
- hot pin
- saw cutting
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Abstract
The utility model discloses a kind of online hot pin sawing machines, including the vertically disposed head saw cutting apparatus of plane where rack, pedestal and the vertically disposed guide rail of rack and guide rail and rack, the guide rail is towards the head saw cutting apparatus, oil mist cleaner is provided at the top of the head saw cutting apparatus, bottom is provided with saw dust collecting device, the head saw cutting apparatus offers rectangular notch on the side of guide rail, and shield is covered with outside the rectangular notch.This online aluminium bar saw cutting system structure novel can be improved sawdust collection efficiency, save sawing oil, reduce labor intensity of workers by the way that oil mist cleaner and saw dust collecting device is arranged in head saw cutting apparatus.
Description
Technical field
The utility model relates to machinery equipment field more particularly to a kind of online hot pin sawing machines.
Background technique
Aluminum profile needs to cut the aluminium bar after heating during the manufacturing, enters back into subsequent technique mistake
Journey, existing aluminium bar can generate a large amount of sawdust in cutting process, these sawdust temperature are higher and high speed is splashed, and be easy to hurt
Staff, and the sawdust come that flies out can pollute working environment.With the height of aluminium extruded section automatic production line
Speed development, to the cutting-rate of saw cutting system, sawdust collection and the degree of automation, worker's Reduction of Students' Study Load require higher and higher, existing skill
The sawdust that sawing generates in art is collected with tornado collection device, but during collection, hot sawdust can block pipeline, lead
Crumb loading efficiency is caused to reduce, while cyclone collection requires power high, shortens the service life of mechanical device, one kind can solve this
A little the safe and efficient of problem need further to be researched and developed in wire and rod sawing machine.
Utility model content
The utility model is to solve the above-mentioned problems, to provide a kind of easy to use, the good online hot pin saw of sawing effect
Machine is cut, to improve the collection efficiency of sawdust, realizes the online sawing of full automatic aluminium bar.
The utility model is achieved through the following technical solutions:
A kind of online hot pin sawing machine, including rack, pedestal and the vertically disposed guide rail of the rack and the guide rail
And the vertically disposed head saw cutting apparatus of plane where rack, the guide rail is towards the head saw cutting apparatus, the head saw cutting apparatus
Top is provided with oil mist cleaner, and bottom is provided with saw dust collecting device, and the head saw cutting apparatus is towards opening on the side of guide rail
Equipped with rectangular notch, shield is covered with outside the rectangular notch.
Preferably, roller-way is provided with above the pedestal, the pedestal and the roller-way pass through height-adjustable bolt
Connection, roller-way top rotation are equipped with several high temperature resistant roller sticks being parallel to each other.
Preferably, the shield includes upper shield and lower shield, and the upper shield and the lower shield are correspondingly arranged up and down,
The upper shield can the relatively described rectangular notch opening and closing.
Preferably, offer semicircular slotted hole among the upper shield and the lower shield opposite side, and it is described on
The semicircular slotted hole energy split of shield and the lower shield forms circular hole.
It preferably, is cavity structure inside the shield.
Preferably, the oil mist cleaner inside hose and the head saw cutting apparatus by connecting, the oil mist cleaner
The top of the head saw cutting apparatus is fixed on by mounting bar.
Preferably, the saw dust collecting device includes sawdust collection slot, sawdust channel, and the sawdust collection slot is opened for top
The structure of mouth is arranged inside head saw cutting apparatus, and one end connects the sawdust channel, and other end extends to the protective cover
Lower section.
Preferably, the sawdust collection slot and sawdust channel interior, which are provided with, scrapes metal plate chip removing device.
Preferably, sawdust channel middle position is equipped with support frame, is connected with idler wheel below support frame as described above.
Preferably, scale is slidably connected on the guide rail and returns stick manipulator, and the scale is returned on stick manipulator and is provided with
Pneumatic clamping mechanism.
The beneficial effects of the utility model are: this online aluminium bar saw cutting system structure novel, by head saw cutting apparatus
Shield is set, so that head saw cutting apparatus forms totally enclosed structure, the aluminium skimmings generated in sawing process fully enter in shield, subtract
The splashing of few aluminium skimmings, the effective online collection for realizing aluminium skimmings collection device；And sawdust is entered by the opening below shield and is received
Collect in slot, scraping metal plate chip removing device and sawdust can be driven to move upwards in sawdust collection slot, reaching to enter behind outlet will directly give up
Bits are discharged on the scraps collection cart for being set to outlet lower section, realize the recycling and reusing of aluminium skimmings；By the way that oil gas separator is arranged, will saw
Mist of oil quick separating in bits makes sawdust cooling faster, while recycling sawing oil, reduces enterprise's production cost, realizes full automatic
The online sawing of aluminium bar thoroughly solves " thin slice " phenomenon existing for online sawing aluminium bar, while improving the automation journey of production line
Degree.
Detailed description of the invention
Fig. 1 is a kind of structural schematic diagram of online hot pin sawing machine of the utility model；
Fig. 2 is a kind of main view of online hot pin sawing machine of the utility model.
1- rack；2- pedestal；3- guide rail；4- head saw cutting apparatus；5- oil mist cleaner；6- saw dust collecting device；6a- sawdust
Collecting tank；6b- sawdust channel；6c- support frame；6d- motor；7- roller-way；8- pneumatic clamping mechanism；9- upper shield；It is protected under 10-
Cover；11- glass door；12- scale returns stick manipulator.
Specific embodiment
The utility model is further described With reference to embodiment.Wherein, being given for example only property of attached drawing
Illustrate, expression is only schematic diagram, rather than pictorial diagram, should not be understood as the limitation to this patent；In order to which this reality is better described
With novel embodiment, the certain components of attached drawing have omission, zoom in or out, and do not represent the size of actual product；To ability
For field technique personnel, the omitting of some known structures and their instructions in the attached drawings are understandable.
The same or similar label correspond to the same or similar components in the attached drawing of the utility model embodiment；It is practical at this
In novel description, it is to be understood that if the orientation or positional relationship for having the instructions such as term " on ", "lower", "left", "right" is
It is based on the orientation or positional relationship shown in the drawings, is merely for convenience of describing the present invention and simplifying the description, rather than indicate
Or imply that signified device or component must have a particular orientation, be constructed and operated in a specific orientation, therefore retouch in attached drawing
The term for stating positional relationship only for illustration, should not be understood as the limitation to this patent, for the common skill of this field
For art personnel, the concrete meaning of above-mentioned term can be understood as the case may be.
A kind of online hot pin sawing machine, including rack 1, pedestal 2, with the vertically disposed guide rail 3 of the rack 1, with it is described
Guide rail 3 and the vertically disposed head saw cutting apparatus 4 of 1 place plane of rack, the guide rail 3 is towards the head saw cutting apparatus 4, the master
It is provided with oil mist cleaner 5 at the top of saw cutting device 4, bottom is provided with saw dust collecting device 6, and the head saw cutting apparatus is towards guide rail
Rectangular notch is offered on 3 side, being equipped in the head saw cutting apparatus 4 can be towards the back-and-forth motion of the direction of the guide rail 3
Saw blade, the length of the rectangular notch are greater than the diameter of the saw blade, and width is greater than the thickness of the saw blade, the rectangular notch
It is covered with shield outside, so that the saw blade just stretches out the rectangular notch when stretching out sawing to the direction close to the pedestal 2
And it puts in the shield and sawing is carried out to aluminium bar, and do not contacted with cell wall, shield.
The head saw cutting apparatus 4 is enclosed construction, it is preferable that the offset of head saw cutting apparatus 4 is positioned close to described lead
The one end of rail 3 far from heating furnace.Side on the head saw cutting apparatus 4 beside saw blade is provided with see-through glass, work
Personnel can monitor the sawing situation of aluminium bar by glass, including whether aluminium bar height is suitable when sawing, and whether sawing process flows
Freely, saw blade whether there is or not damage the problems such as and sawdust, mist of oil collection situation.The glass passes through detachable with handled doorframe
Ground is fixed on head saw cutting apparatus, and when head saw cutting apparatus part has damage, staff can enter saw by detachable doorframe
The replacement and maintenance repair of part are completed inside cutting apparatus.In another embodiment, on the head saw cutting apparatus 4 doorframe pair
The side wall of side may be alternatively provided as the structure being detachably combined on the head saw cutting apparatus 4.
Further, roller-way 7 is provided with above the pedestal 2, the pedestal 2 passes through adjustable height with the roller-way 7
Bolt connect different aluminium profile products the aluminium bar of different size needed to squeeze production, the aluminium bar diameter of different size is different,
In sawing, need to be adjusted the height of bar, therefore, when bar because when dimensional problem deviates sawing center, bolt
Height can be adjusted voluntarily, and then adjust the height of bar；Rotation is equipped with several resistance to height being parallel to each other above the roller-way 7
Warm roller stick, for aluminium bar after heating furnace is heated to certain temperature, stick body would generally be softer, can rub cause stick during the motion
Bulk damage causes the loss of bar, and being laid with high temperature resistant roller stick can effectively reduce the damage of bar in motion process.
Further, the shield includes upper shield 9 and lower shield 10, and the upper shield 9 and the lower shield 10 are corresponding
Setting, and the upper shield 9 can be opened and closed relative to the rectangular notch.The upper shield 9 and lower shield 10 are set respectively
It sets above and below roller-way 7, is cavity structure inside shield, the upper shield 9 and the lower shield 10 are close to the one of guide rail 3
End is closed state, and the top of the upper shield 9 is closed state, and the bottom end of the lower shield 10 is also closed state, thus
The upper shield 9 and the lower shield 10 are combined into a semi-enclosed protective cover, the shield far from the guide rail 3 one
Side forms rectangular aperture, is correspondingly arranged with the rectangular notch.When saw blade sawing aluminium bar, the aluminium skimmings of generation are blocked by shield,
It will not splashes.9 two sides of upper shield are fixedly connected with heavy clamp, and the upper shield 9 and the heavy clamp pass through
Bracket support be arranged on the pedestal 2, and the upper shield 9 and heavy type clamp one end and the bracket it is hinged, it is described on
Shield 9 and heavy clamp can be driven by the cylinder to 3 direction of guide rail and open to open, or to rectangular notch direction
It twists over to be closed.The lower shield 10 is fixedly connected on the pedestal 2, the corresponding position of one side and the rectangular notch
Docking closing.
Further, the upper shield 9 and lower shield 10 are equipped with semi-circular groove among the end of the roller-way 7
Hole, and circular hole can be spelled and be formed to the semicircular slotted hole, the roller-way may include two sections, they are symmetrically divided into the circular hole
Two sides.The circular hole is hatch frame, i.e. connects with the internal cavities with the upper shield 9 and lower shield 10, described when sawing
Upper shield 9 is first opened, and will be come by the conveying of the aluminium bar of sawing to the roller-way 7, the aluminium bar passes through the half of the lower shield 10
Round slot reaches sawing position, and the upper shield 9, which is just closed, docks closing with the corresponding position of the rectangular notch, and saw blade
Out of, the rectangular notch puts in the upper shield 9 and lower shield 10 cavity, sawing is carried out to the aluminium bar being located at circular hole, is made
The sawdust that sawing generates can smoothly enter into the shield.And the lowermost end of 10 semicircle orifice of lower shield is slightly below the roller-way
7 upper surface, when aluminium bar is placed on sawing on the roller-way 7, so that the aluminium bar will not be with the semicircle of the lower shield 10
Slot friction, and barred body is caused to damage.
Further, the oil mist cleaner 5 inside hose 5a and the head saw cutting apparatus 4 by connecting, the mist of oil
Cleaner 5 is fixed on the top of the head saw cutting apparatus 4 by mounting bar.The mist of oil mixed in sawdust cleans 5 in the mist of oil
Enter in the oil mist cleaner 5 under the action of machine by hose 5a, after 5 filtration treatment of oil mist cleaner, is recovered
Sawing oil deposit in the oil mist cleaner 5.
Further, the saw dust collecting device 6 includes sawdust collection slot 6a and sawdust channel 6b, the sawdust collection slot
6a is top opening structure, is arranged in the inside of the head saw cutting apparatus 4, and one end connects the sawdust channel 6b, in addition one
End extends to below the shield.The sawdust channel section 6b is preferably rectangle, with the sawdust collection slot 6a at certain
Obliquely, the other end of the sawdust channel 6b is sawdust outlet to angle.Sawdust falls into described after being blocked by the protective cover
In sawdust collection slot 6a, and sawdust channel outlet is moved to by the sawdust channel 6b.
Further, the sawdust collection slot 6a and sawdust channel 6b, which is internally provided with, hangs metal plate chip removing device, described to scrape metal plate
Chip removing device is driven by motor 6d, and the motor 6d is preferably speed reducer.The metal plate chip removing device of scraping includes crawler belt and scrapes
Metal plate, it is multiple it is described scrape that metal plate is parallel to each other, protrusion is fixed in the track surface evenly and at intervals, can be moved with crawler belt.
When the head saw cutting apparatus 4 starts sawing, the metal plate chip removing device of scraping also starts therewith, and the motor 6d drives crawler belt fortune
It is dynamic, and then metal plate movement is scraped described in drive.It is defeated by caterpillar drive under the action of scraping metal plate after sawdust enters the sawdust collection slot 6a
It send to be transported to the sawdust channel 6b from sawdust collection slot 6a and be lifted and is delivered to its outlet, continue to fall under the effect of gravity
In the scraps collection cart that the outlet sawdust channel 6b lower section is arranged.
Further, the sawdust channel middle position 6b is equipped with support frame 6c, is connected with below support frame as described above 6c
Idler wheel.The design of idler wheel can make the movement of saw dust collecting device 6 more convenient.
Further, it is connected with scale on the guide rail 3 and returns stick manipulator 12, the scale, which returns on stick manipulator 12, to be arranged
There is pneumatic clamping mechanism 8.The scale return stick manipulator 12 is driven by servo motor can be along the guide rail 3 in the head saw
It is moved back and forth between cutting apparatus 4 and heating furnace.
Working principle: after aluminium bar is heated to corresponding temperature in heating furnace, the scale returns stick manipulator in servo electricity
It is mobile to heating furnace door direction under machine effect, after reaching predetermined position, aluminium bar is clamped by the pneumatic clamping mechanism, passes through servo
Motor is accurately positioned aluminium bar scale in the sawing length of setting, and after reaching sawing position, the pneumatic clamping mechanism unclamps aluminium
Stick, the heavy type clamp turn down clamping aluminium bar under the cylinder drive, while driving the upper shield closure and the lower shield button
It is combined, and is located on the rectangular notch, saw blade passes through the rectangular notch and shield carries out sawing, and sawing is completed
Afterwards, it returns stick manipulator by scale to send aluminium bar in heating-furnace back to, whole work process has servo motor to be accurately positioned.
Mist of oil in sawing process separates under the action of the oil mist cleaner, and the sawdust that sawing generates is blocked by the protective cover
Afterwards, it falls into the sawdust collection slot, and then scraps collection cart is fallen by the sawdust channel under the drive for scraping metal plate chip removing device
In.
The utility model compared with prior art, has the following advantages that and effect: this online aluminium bar saw cutting system structure is new
Grain husk, so that head saw cutting apparatus forms totally enclosed structure, is generated by the way that shield is arranged on head saw cutting apparatus in sawing process
Aluminium skimmings fully enter in shield, reduce the splashing of aluminium skimmings, the effective online collection for realizing aluminium skimmings collection device；And pass through shield
The opening of lower section enters in sawdust collection slot, scraping metal plate and sawdust can be driven to move upwards in sawdust collection slot, after reaching outlet
Into being directly discharged to scrap on the scraps collection cart for being set to outlet lower section, the recycling and reusing of aluminium skimmings is realized；By the way that mist of oil is arranged
Mist of oil quick separating in sawdust is made sawdust cooling faster by separator, while recycling sawing oil, reduces enterprise's production cost；
It realizes the online sawing of full automatic aluminium bar, thoroughly solves " thin slice " phenomenon existing for online sawing aluminium bar, while improving production
The degree of automation of line.
It is noted that above embodiments are only to illustrate the technical solution of the utility model, rather than its limitations；Although
The utility model is described in detail with reference to the foregoing embodiments, those skilled in the art should understand that: its according to
It is so possible to modify the technical solutions described in the foregoing embodiments, or part of technical characteristic is equally replaced
It changes；And these are modified or replaceed, various embodiments of the utility model technical solution that it does not separate the essence of the corresponding technical solution
Protection scope.
Claims (10)
1. a kind of online hot pin sawing machine, which is characterized in that be vertically arranged including rack (1), pedestal (2), with the rack (1)
Guide rail (3), with the vertically disposed head saw cutting apparatus (4) of plane where the guide rail (3) and rack (1), guide rail (3) face
It to the head saw cutting apparatus (4), is provided with oil mist cleaner (5) at the top of the head saw cutting apparatus (4), bottom is provided with sawdust receipts
Acquisition means (6), the head saw cutting apparatus (4) is towards offering rectangular notch, the rectangular notch outer cover on the side of guide rail (3)
Equipped with shield.
2. a kind of online hot pin sawing machine according to claim 1, which is characterized in that be provided with above the pedestal (2)
Roller-way (7), the pedestal (2) are bolted with the roller-way (7) by height-adjustable, rotation above the roller-way (7)
It is equipped with several high temperature resistant roller sticks being parallel to each other.
3. a kind of online hot pin sawing machine according to claim 1, which is characterized in that the shield includes upper shield (9)
With lower shield (10), the upper shield (9) and lower shield (10) are correspondingly arranged up and down, and the upper shield can the relatively described rectangular channel
Mouth opening and closing.
4. a kind of online hot pin sawing machine according to claim 3, which is characterized in that the upper shield (9) and it is described under
Shield (10) offers semicircular slotted hole, and the semicircular slotted hole of the upper shield and the lower shield among opposite side
It can split formation circular hole.
5. a kind of online hot pin sawing machine according to claim 4, which is characterized in that be cavity knot inside the shield
Structure.
6. a kind of online hot pin sawing machine according to claim 1, which is characterized in that the oil mist cleaner (5) passes through
It is connect inside hose (5a) and the head saw cutting apparatus (4), the oil mist cleaner (5) is fixed on the head saw by mounting bar
The top of cutting apparatus (4).
7. a kind of online hot pin sawing machine according to claim 1, which is characterized in that saw dust collecting device (6) packet
Sawdust collection slot (6a), sawdust channel (6b) are included, the sawdust collection slot (6a) is open-topped structure, and setting is cut in head saw
Device (4) is internal, and one end connects the sawdust channel (6b), and other end extends to below the shield.
8. a kind of online hot pin sawing machine according to claim 7, which is characterized in that the sawdust collection slot (6a) and saw
Bits channel (6b), which are internally provided with, scrapes metal plate chip removing device.
9. a kind of online hot pin sawing machine according to claim 7, which is characterized in that sawdust channel (6b) interposition
It sets and is equipped with support frame (6c), be connected with idler wheel below support frame as described above (6c).
10. -9 described in any item a kind of online hot pin sawing machines according to claim 1, which is characterized in that on the guide rail (3)
It slidably connects scale and goes back to stick manipulator (12), the scale returns on stick manipulator (12) and is provided with pneumatic clamping mechanism (8).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821305105.8U CN209303824U (en) | 2018-08-13 | 2018-08-13 | A kind of online hot pin sawing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821305105.8U CN209303824U (en) | 2018-08-13 | 2018-08-13 | A kind of online hot pin sawing machine |
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| Publication Number | Publication Date |
|---|---|
| CN209303824U true CN209303824U (en) | 2019-08-27 |
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ID=67669562
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821305105.8U Active CN209303824U (en) | 2018-08-13 | 2018-08-13 | A kind of online hot pin sawing machine |
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| Country | Link |
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| CN (1) | CN209303824U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111906582A (en) * | 2020-07-10 | 2020-11-10 | 重庆乔柏智能科技有限公司 | Safety protection door structure of vertical machining center |
| CN113172275A (en) * | 2021-05-06 | 2021-07-27 | 福建省阳光三源铝业有限公司 | Aluminum bar cutting device with sawdust recovery function based on aluminum profile machining |
-
2018
- 2018-08-13 CN CN201821305105.8U patent/CN209303824U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111906582A (en) * | 2020-07-10 | 2020-11-10 | 重庆乔柏智能科技有限公司 | Safety protection door structure of vertical machining center |
| CN111906582B (en) * | 2020-07-10 | 2022-06-10 | 重庆乔柏智能科技有限公司 | Safety protection door structure of vertical machining center |
| CN113172275A (en) * | 2021-05-06 | 2021-07-27 | 福建省阳光三源铝业有限公司 | Aluminum bar cutting device with sawdust recovery function based on aluminum profile machining |
| CN113172275B (en) * | 2021-05-06 | 2022-07-26 | 福建省阳光三源铝业有限公司 | Aluminum bar cutting device with sawdust recycling function based on aluminum profile machining |
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