CN209303356U - The blowning installation that descales for hot pin material - Google Patents
The blowning installation that descales for hot pin material Download PDFInfo
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- CN209303356U CN209303356U CN201822191206.3U CN201822191206U CN209303356U CN 209303356 U CN209303356 U CN 209303356U CN 201822191206 U CN201822191206 U CN 201822191206U CN 209303356 U CN209303356 U CN 209303356U
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Abstract
本实用新型属于曲轴制造装备领域,具体是一种用于热棒料的除氧化皮吹气装置,其特征为,包括往复平移驱动装置、喷头、固定在工作台上的Y形支撑架;所述喷头内设有气腔、主气管和支气管,喷头还设有圆形门洞,其朝向与喷头工作时运动方向一致,圆形门洞内壁上设有多个喷气孔,所述喷气孔与气腔相通,所述支气管一端与主气管相通,另一端与气腔相通;工作时,往复平移驱动装置驱动喷头作往复运动,往复运动行程不小于热棒料的长度,相对地热棒料纵贯圆形门洞,热棒料轴向与喷头运动方向平行,高压空气源输送气体进喷头,气体从圆形门洞壁上的喷气孔吹到圆形门洞内的热棒料表面上,本实用新型具有效率高,成本低,效果好的优点。
The utility model belongs to the field of crankshaft manufacturing equipment, in particular to a descaling air blowing device for hot bar stock, which is characterized in that it includes a reciprocating translational drive device, a nozzle, and a Y-shaped support frame fixed on a workbench; There are air chambers, main air pipes and bronchi in the nozzle, and a circular door opening, which is oriented in the same direction as the nozzle when it is working. There are multiple air injection holes on the inner wall of the circular door opening. The air injection holes and the air cavity Communication, one end of the bronchus communicates with the main air pipe, and the other end communicates with the air cavity; when working, the reciprocating translation drive device drives the nozzle to reciprocate, and the reciprocating motion stroke is not less than the length of the hot rod material, and the relatively hot rod material runs through the circular In the door opening, the axial direction of the hot bar material is parallel to the direction of movement of the nozzle, and the high-pressure air source delivers gas into the nozzle, and the gas is blown from the gas injection hole on the wall of the circular door hole to the surface of the hot rod material in the circular door opening. The utility model has high efficiency. , low cost and good effect.
Description
技术领域technical field
本实用新型属于曲轴制造装备领域,具体是一种用于热棒料的除氧化皮吹气装置。The utility model belongs to the field of crankshaft manufacturing equipment, in particular to an air blowing device for descaling hot bars.
背景技术Background technique
传统的曲轴热模锻生产线,曲轴毛坯棒料经过高温加热后,一般采用高压水除氧化皮设备对热棒料表面存在的氧化皮进行清除,高压水除氧化皮设备包含有传送链条和驱动轴、喷头等机构,存在的问题是高压水循环使用过程中产生污垢,喷头容易堵塞,除氧化皮效果逐渐降低,且作业区域的水容易到处飞溅,地面容易积水,不利用现场的整洁。In the traditional crankshaft hot die forging production line, after the crankshaft rough bar is heated at high temperature, high-pressure water descaling equipment is generally used to remove the scale existing on the surface of the hot bar. The high-pressure water descaling equipment includes a conveyor chain and a drive shaft , nozzles and other mechanisms, the existing problems are that dirt is generated during the high-pressure water cycle, the nozzles are easy to block, the effect of descaling is gradually reduced, and the water in the working area is easy to splash everywhere, and the ground is easy to accumulate water, which does not make use of the cleanliness of the site.
实用新型内容Utility model content
本实用新型的目的在于提供一种用于热棒料的除氧化皮吹气装置,用来克服现有技术的不足。该装置利用高压空压气,对高温棒料表面的氧化皮进行长期稳定的吹气清除。The purpose of the utility model is to provide a descaling air blowing device for hot bars, which is used to overcome the deficiencies of the prior art. The device uses high-pressure air to blow and remove the scale on the surface of high-temperature bars in a long-term and stable manner.
实现本实用新型目的的技术方案如下:The technical scheme that realizes the utility model purpose is as follows:
一种用于热棒料的除氧化皮吹气装置,与现有技术不同在于,包括固定在工作台上的往复平移驱动装置、与往复平移驱动装置相连的喷头、可伸缩管道、固定在工作台上的Y形支撑架,A descaling air blowing device for hot rods, which is different from the prior art in that it includes a reciprocating translational drive device fixed on the workbench, a nozzle connected to the reciprocating translational drive device, a telescopic pipe, fixed on the working The Y-shaped support frame on the stage,
所述喷头内部设有气腔、与喷头进气口连通的主气管、支气管,所述支气管一端与主气管相通,另一端与气腔相通,所述喷头还设有圆形门洞,圆形门洞的朝向与喷头工作时运动方向一致,圆形门洞的尺寸以工作时搁置在Y形支撑架上的热棒料能够纵贯其中为准,在圆形门洞内壁设有多个喷气孔,所述喷气孔与喷头内的气腔相通;喷头工作时往复运动行程不小于热棒料的长度;The inside of the nozzle is provided with an air cavity, a main air pipe and a bronchus connected with the air inlet of the nozzle. One end of the bronchus communicates with the main air pipe, and the other end communicates with the air cavity. The direction of the nozzle is consistent with the movement direction of the nozzle when it is working. The size of the circular door opening is based on the fact that the hot rods placed on the Y-shaped support frame can pass through it during work. There are multiple air injection holes on the inner wall of the circular door opening. The air injection hole communicates with the air cavity in the nozzle; the reciprocating motion stroke of the nozzle is not less than the length of the hot bar when the nozzle is working;
所述可伸缩管道连接喷头进气口;The telescopic pipe is connected to the nozzle air inlet;
所述Y形支撑架不少于两个,且都设置在喷头工作时的运动方向上;There are no less than two Y-shaped support frames, and they are all arranged in the movement direction of the nozzle when it is working;
工作时,热棒料前后端都处于喷头运动行程内并搁置于Y形支撑架上,热棒料轴向与喷头运动方向一致,往复平移驱动装置驱动喷头作往复运动,相对地热棒料纵贯圆形门洞,高压空气源通过可伸缩管道输送气体进喷头,气体在喷头内经主气管、支气管进入气腔,再从圆形门洞壁上的喷气孔吹到圆形门洞内的热棒料表面上。When working, the front and rear ends of the hot rod are in the movement stroke of the nozzle and placed on the Y-shaped support frame. The axial direction of the hot rod is consistent with the movement direction of the nozzle, and the reciprocating translation drive device drives the nozzle to reciprocate. In the circular door opening, the high-pressure air source sends the gas into the nozzle through the retractable pipeline. The gas enters the air cavity through the main air pipe and the bronchus in the nozzle, and then blows from the air injection hole on the wall of the circular door hole to the surface of the hot bar in the circular door hole. .
进一步,所述喷气孔在圆形门洞内壁均匀设置。Further, the air jet holes are uniformly arranged on the inner wall of the circular door opening.
进一步,所述喷气孔在圆形门洞朝向上设置3-5个为一组,沿圆形门洞的圆周向以每隔10度或15度部署一组分布在圆形门洞内壁上。Further, the air jet holes are arranged in groups of 3-5 in the direction of the circular door opening, and are arranged in groups at intervals of 10 degrees or 15 degrees along the circumferential direction of the circular door opening and distributed on the inner wall of the circular door opening.
进一步,所述喷气孔直径1-2mm。Further, the diameter of the jet hole is 1-2mm.
进一步,所述喷气孔喷出高压气压力为6-8Mpa。Further, the pressure of the high-pressure gas ejected from the gas injection hole is 6-8Mpa.
进一步,所述支气管数为3个,其中一个在圆形门洞顶部方向上与气腔连通,另两个在圆形门洞两侧方向上与气腔连通。Further, there are three bronchi, one of which communicates with the air cavity in the direction of the top of the circular portal, and the other two communicates with the air cavity in the direction of both sides of the circular portal.
进一步,所述主气管内径是支气管内径的1.3-1.7倍。Further, the inner diameter of the main trachea is 1.3-1.7 times the inner diameter of the bronchi.
进一步,工作时,在热棒料轴向上Y形支撑架与热棒料接触尺寸为3-5mm。Further, during work, the contact size between the Y-shaped support frame and the hot bar is 3-5mm in the axial direction of the hot bar.
进一步,所述往复平移驱动装置包括气缸、平直导轨、安装在平直导轨上的滑动座、与滑动座相连的喷头连接板,气缸和平直导轨固定在工作台上,气缸活塞杆的运动方向与平直导轨一致,气缸活塞杆与滑动座相连,喷头连接板连接喷头。Further, the reciprocating translation driving device includes a cylinder, a straight guide rail, a sliding seat installed on the straight guide rail, and a nozzle connection plate connected to the sliding seat. The cylinder and the straight guide rail are fixed on the workbench, and the movement direction of the piston rod of the cylinder Consistent with the straight guide rail, the piston rod of the cylinder is connected with the sliding seat, and the nozzle connecting plate is connected with the nozzle.
本技术方案通过气缸带动喷头延着导轨方向进行往复运动,同时喷头喷出高压空压气对高温棒料进行吹除氧化皮作业。本实用新型的优点是:1、针对高温棒料容易在短时间内产生氧化皮的特点,使用吹气去除氧化皮相对高压水去除氧化皮更加快捷,因此缩短了转工序时间,有效防止再次产生氧化皮,从而提高曲轴锻件表面质量。2、吹气喷头不容易堵塞,节省了维护清理时间,从而提高生产效率。3、本技术方案使用高压气替代高压水,结构相对更简便,同时节约了水资源,改善了作业环境。In this technical solution, the cylinder drives the nozzle to reciprocate along the direction of the guide rail, and at the same time, the nozzle sprays out high-pressure air to blow off the scale on the high-temperature bar. The advantages of the utility model are: 1. Aiming at the characteristics that high-temperature bars are easy to produce oxide skin in a short time, it is faster to remove oxide skin by blowing air than by high-pressure water, thus shortening the transfer process time and effectively preventing recurrence Oxide skin, thereby improving the surface quality of crankshaft forgings. 2. The blowing nozzle is not easy to block, which saves maintenance and cleaning time, thereby improving production efficiency. 3. This technical solution uses high-pressure air instead of high-pressure water, which has a relatively simpler structure, saves water resources, and improves the working environment.
附图说明Description of drawings
图1为本实用新型的实施例结构示意图;Fig. 1 is the structural representation of the embodiment of the utility model;
图2为工作时喷头和热棒料位置关系以及喷头内部结构示意图。Figure 2 is a schematic diagram of the positional relationship between the nozzle and the hot bar and the internal structure of the nozzle during operation.
图中,1.工作台;2.喷头;3.往复平移驱动装置;4. Y形支撑架;5.可伸缩管道;6.热棒料;201.主气管;202.支气管;203.气腔;204.喷气孔;205.圆形门洞;301.气缸;3011.活塞杆;302.平直导轨;303.滑动座;304.喷头连接板。In the figure, 1. Workbench; 2. Nozzle; 3. Reciprocating translation drive device; 4. Y-shaped support frame; Cavity; 204. jet hole; 205. circular door opening; 301. cylinder; 3011. piston rod; 302. straight guide rail; 303. sliding seat;
具体实施方式Detailed ways
以下结合实施例的附图对本实用新型作具体说明。The utility model is described in detail below in conjunction with the accompanying drawings of the embodiment.
参照图1,一种用于热棒料的除氧化皮吹气装置,包括固定在工作台1上的往复平移驱动装置3、与往复平移驱动装置相连的喷头2、可伸缩管道5、固定在工作台上的Y形支撑架4,With reference to Fig. 1, a kind of descaling blowing device that is used for hot bar stock, comprises the reciprocating translation driving device 3 that is fixed on the workbench 1, the nozzle 2 that links to each other with the reciprocating translation driving device, telescopic pipeline 5, is fixed on Y-shaped support frame 4 on the workbench,
参照图1和图2,喷头2内部设有气腔203、与喷头进气口连通的主气管201和三个支气管202,所述支气管202一端与主气管201相通,另一端与气腔203相通,所述喷头2还设有圆形门洞205,圆形门洞205的朝向与喷头2工作时运动方向一致,圆形门洞205的尺寸以工作时搁置在Y形支撑架4上的热棒料6能够纵贯其中为准,在圆形门洞205内壁设有多个喷气孔204,所述喷气孔204与喷头2内的气腔203相通;喷头2往复运动行程不小于热棒料6的长度,确保工作时喷头2全轴向覆盖整个热棒料,可伸缩管道5连接喷头进气口,使用可伸缩管道可保证喷头2在运动时对其持续供气;Referring to Figures 1 and 2, the nozzle 2 is provided with an air chamber 203, a main air pipe 201 communicating with the air inlet of the nozzle, and three bronchi 202, one end of the bronchus 202 communicates with the main air pipe 201, and the other end communicates with the air chamber 203 , the spray head 2 is also provided with a circular door opening 205, the orientation of the circular door opening 205 is consistent with the direction of movement of the shower head 2 when it is working, and the size of the circular door opening 205 is based on the hot bar material 6 placed on the Y-shaped support frame 4 during work. As long as it can run through it, a plurality of air injection holes 204 are provided on the inner wall of the circular door opening 205, and the air injection holes 204 communicate with the air cavity 203 in the nozzle 2; the reciprocating stroke of the nozzle 2 is not less than the length of the hot rod 6, To ensure that the nozzle 2 covers the entire hot bar in the axial direction during work, the telescopic pipe 5 is connected to the air inlet of the nozzle, and the use of a telescopic pipe can ensure that the nozzle 2 can continuously supply air to it when it is moving;
往复平移驱动装置3包括气缸301、平直导轨302、安装在平直导轨302上的滑动座303、与滑动座303相连的喷头连接板304,气缸301和平直导轨302固定在工作台1上,气缸的活塞杆3011的运动方向与平直导轨302一致,气缸活塞杆3011与滑动座303相连,喷头连接板304连接喷头2;The reciprocating translation driving device 3 includes a cylinder 301, a straight guide rail 302, a sliding seat 303 installed on the straight guide rail 302, a nozzle connecting plate 304 connected to the sliding seat 303, and the cylinder 301 and the straight guide rail 302 are fixed on the workbench 1. The movement direction of the piston rod 3011 of the cylinder is consistent with the straight guide rail 302, the piston rod 3011 of the cylinder is connected with the sliding seat 303, and the nozzle connecting plate 304 is connected with the nozzle 2;
喷气孔204在圆形门洞朝向上设置3-5个为一组,沿圆形门洞的圆周向以每隔10度或15度部署一组分布在圆形门洞205内壁上,喷气孔204数量适当控制以及在圆形门洞205内壁上合理部署,既保证了工作时喷气孔吹气强度,又可以提高热棒料获得直接接受喷气的表面积,进而提高氧化皮去除效果。Air jet holes 204 are arranged in a group of 3-5 in the direction of the circular door opening, and a group is arranged at intervals of 10 degrees or 15 degrees along the circumference of the circular door opening and distributed on the inner wall of the circular door opening 205. The number of air jet holes 204 is appropriate The control and reasonable deployment on the inner wall of the circular door opening 205 not only ensure the air blowing intensity of the air jet hole during work, but also increase the surface area of the hot bar to receive the air jet directly, thereby improving the oxide scale removal effect.
三个支气管202中的一个在圆形门洞205顶部方向上与气腔203连通,另两个在圆形门洞205两侧205方向上与气腔203连通,主气管201内径是支气管202内径的1.3-1.7倍,支气管的口径以及与气腔203的连通口位置的合理设置有利于所有喷气孔204在工作时获得压力相同的高压气,提高去除氧化皮效率,One of the three bronchi 202 communicates with the air chamber 203 in the direction of the top of the circular door opening 205, and the other two communicate with the air chamber 203 in the direction of the two sides 205 of the circular door opening 205. The inner diameter of the main air pipe 201 is 1.3 of the inner diameter of the bronchus 202 -1.7 times, the reasonable setting of the caliber of the bronchus and the position of the communication port with the air cavity 203 is conducive to obtaining high-pressure gas with the same pressure for all the jet holes 204 during work, improving the efficiency of removing oxide scales,
Y形支撑架4为两个,且都设置在喷头工作时的运动方向上;There are two Y-shaped support frames 4, and they are all arranged on the movement direction of the nozzle when it is working;
喷气孔204直径1-2mm,The jet hole 204 has a diameter of 1-2mm,
喷气孔204喷出高压气压力为6-8Mpa,The jet hole 204 ejects high-pressure air with a pressure of 6-8Mpa,
工作时,在热棒料6轴向上Y形支撑架4与热棒料6接触尺寸为3-5mm,减小热棒料6与支撑架的接触面积有利于提高热棒料获得直接接受喷气的表面积,以提高热棒料氧化皮去除效果。When working, the contact size between the Y-shaped support frame 4 and the hot rod 6 in the axial direction of the hot rod 6 is 3-5mm, and reducing the contact area between the hot rod 6 and the support frame is conducive to improving the direct acceptance of the hot rod. surface area to improve hot bar scale removal.
工作时,热棒料6前后端都处于喷头2运动行程内并搁置于Y形支撑架4上,热棒料6轴向与喷头2运动方向一致,气缸301驱动喷头2作往复运动,相对地热棒料6纵贯圆形门洞205,高压空气源通过可伸缩管道5输送气体进喷头2,气体在喷头内经主气管201、支气管202进入气腔203,再从喷气孔204吹到圆形门洞内的热棒料6表面上。When working, the front and rear ends of the hot rod 6 are within the movement stroke of the nozzle 2 and placed on the Y-shaped support frame 4. The axial direction of the hot rod 6 is consistent with the movement direction of the nozzle 2. The cylinder 301 drives the nozzle 2 to reciprocate, relatively geothermal The bar material 6 runs through the circular door opening 205, and the high-pressure air source delivers gas to the nozzle 2 through the retractable pipe 5. The gas enters the air cavity 203 through the main air pipe 201 and the bronchus 202 in the nozzle, and then blows into the circular door opening from the air injection hole 204. 6 surfaces of the hot bar.
Claims (9)
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110470671A (en) * | 2019-08-29 | 2019-11-19 | 常伍 | A kind of round billet rolling inspection equipment |
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| CN110470671A (en) * | 2019-08-29 | 2019-11-19 | 常伍 | A kind of round billet rolling inspection equipment |
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