CN203635451U - Mechanical flocking device - Google Patents
Mechanical flocking device Download PDFInfo
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- CN203635451U CN203635451U CN201320606957.1U CN201320606957U CN203635451U CN 203635451 U CN203635451 U CN 203635451U CN 201320606957 U CN201320606957 U CN 201320606957U CN 203635451 U CN203635451 U CN 203635451U
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- flocking
- static board
- blow
- tuyere
- suede
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Abstract
The utility model relates to a mechanical flocking device and belongs to the technical field of flocking machines. The mechanical flocking device comprises a support frame, a needle plate, a flocking device, a roasting device and a cleaning device, wherein the support frame is provided with a circular conveyor belt; the needle plate is fixedly arranged on the conveyor belt and simultaneously moves along with the conveyor belt; the flocking device, the roasting device and the cleaning device are sequentially arranged on the conveyor belt of the support frame; driving motors for driving the conveyor belt to rotate are respectively arranged at two end parts of the conveyor belt. According to the mechanical flocking device disclosed by the utility model, the whole process from electrostatic flocking, drying to fuzzy removal is fully automatically operated, so that the production efficiency of printing and the quality of products are greatly improved, the management of a production line is facilitated, and the aim of environment friendliness is achieved.
Description
Technical field
The utility model relates to a kind of mechanization flocking plant, belongs to flocking field of mechanical technique.
Background technology
At present, the flocking mode occurring is on the market specific as follows: first shine web plate, print again oar, afterwards fine hair is planted on cloth to then drying belt pattern villous, the last unnecessary fine hair of sucking-off, this a series of operation is all to adopt a large amount of personnel and simple and crude instrument to operate, so have not manageability, and production efficiency is also extremely low, can produces in addition a large amount of exhaust emissions environment around.
Application number is that 201110020047 Chinese invention patent discloses a kind of Automated flocking machine, this flocking machine comprises the bracing frame with endless apron, be fixedly installed on the platform simultaneously moving on conveyer belt and with conveyer belt, the printing device being provided with on the conveyer belt of bracing frame, the lifting flocking plant being provided with in printing device one side in conveyer belt front, the drying unit being provided with in lifting flocking plant one side in conveyer belt front, the fur-absorbing device being provided with in drying unit one side in the front of conveyer belt, be provided with respectively the drive motors that drives conveyer belt to rotate at conveyer belt both ends, described printing device is arranged on the top of platform, and described lifting flocking plant is arranged on the top of platform, and described drying unit is arranged on the top of platform, and described fur-absorbing device is arranged on the top of platform.It is full-automatic the invention enables the whole process of flocking, has greatly improved the production efficiency of stamp, is also convenient to the management to production line, also realized environmental protection object, but also there are the following problems:
(1) size of the lower surface area with high-pressure electrostatic of the lifting flocking plant of flocking machine is corresponding with the area of throwing suede, cloth enters from flocking case one side, enter high-voltage electrostatic field, while leaving from flocking case opposite side, leave high-voltage electrostatic field, shorter through the time of electrostatic field, flocking effect is poor, if increase a flocking plant that electrostatic field is provided, cost has very large rising, uneconomical again.
(2) drying unit of flocking machine use mode of heating for conventional oil heating, electrical heating, Steam Heating etc. several, oil heating is to use boiler, first rusting is boiled, again by pipeline circulation in baking oven, heat to baking oven, the shortcoming of this method is owing to using coal for heating source in heating process, more serious to the pollution of environment, so not quite applicable in most of occasions.Steam Heating is to use steam to heat baking oven, and its shortcoming is because vapor (steam) temperature is 160 DEG C of left and right, can not meet some production requirements higher than 160 DEG C of temperature conditions.Electrical heating is to use electrothermal tube to heat baking oven, and its shortcoming is that to reach the production cost of user when temperature required higher.
(3) fur-absorbing device of flocking machine adopts the mode of hairbrush against cloth motion simulation trend, carries out a bristle cleaning, and the fine hair brushing off is collected with air-breathing armored pump.Existing flocking is blown suede cleaning device and is adopted hairbrush cleaning fine hair, cleaning effect is poor, and because the dust suction scope of asepwirator pump limits, the residual suede of part and dust fail directly directly to be siphoned away by asepwirator pump after being brushed out by hairbrush, directly drop in machine, polluted workshop condition.
Summary of the invention
For defect and the deficiency of prior art, technical problem to be solved in the utility model be to provide a kind of production efficiency high, be easy to management and save cost, also have the mechanization flocking plant of environmental protection.
The utility model is taked following technical scheme:
A kind of mechanization flocking plant, comprises with the bracing frame of endless apron, is fixedly installed on the needle plate simultaneously moving on conveyer belt and with conveyer belt, the flocking plant, apparatus for baking, the cleaning device that on the conveyer belt of bracing frame, are provided with in turn; Be provided with respectively the drive motors that drives conveyer belt to rotate at conveyer belt both ends; It is characterized in that:
Described flocking plant is mainly made up of floss receiver and the flocking case that is arranged on floss receiver below; Below described flocking case, be provided with static board, described static board is connected with HV generator, is provided with and throws suede mouth below described flocking case, and described throwing suede mouth is corresponding with the cloth of below flocking streamline; At the head and end of described static board, along being respectively equipped with front extension static board and rear extension static board in cloth direction of advance, described front extension static board and rear extension static board all with static board conducting, and corresponding with the cloth of below flocking streamline; In described floss receiver, be provided with many hairbrush, floss receiver exit, hairbrush below is provided with is caught, and described hairbrush arranges perpendicular to the flocking fabric direction of motion, and is laterally equidistantly side by side provided with many;
Described apparatus for baking comprises casing, be provided with a blower fan on the top of described casing, the air inlet of blower fan connects the steam radiator that is located at casing outside, the air outlet of blower fan is just to needle plate, and be connected with in turn the first tuyere and the second tuyere at air outlet along the front and back position of needle plate direction of transfer, between the air outlet of blower fan and the first tuyere, be also provided with an electric heater;
Described cleaning device comprises the getter device that blows suede tracheae and blow suede blower fan, be made up of air-breathing pump line and asepwirator pump being interconnected with one another; Described blow suede tracheae be arranged on described flocking fabric under, and blowing direction is just to flocking fabric; The matte of the described flocking fabric that blows suede tracheae correspondence position is downward; Described air-breathing pump line is arranged on the below of described fine hair Chui Rong mechanism, is also provided with the dust shield of a collar plate shape at described asepwirator pump tube head, and the cover mouth of this dust shield is just to described fine hair Chui Rong mechanism.
Further, described hairbrush is horizontally arranged with four, and four are set up in parallel shoulder to shoulder.
Further, be also respectively equipped with the first blow-out nozzle and the second blow-out nozzle on the tube head of described the first tuyere and the second tuyere, the blowing direction of the first blow-out nozzle and the second blow-out nozzle is just to the flocking fabric on needle plate.
Further, described the first blow-out nozzle and the second blow-out nozzle are respectively arranged with multiple, and rectangular array-like is distributed on the tube head of described the first tuyere and the second tuyere respectively.
Compared with prior art, the utlity model has following beneficial effect:
1, the utility model is from electrostatic spinning to oven dry again to removing fine hair, and whole process is all full-automatic operation, has greatly improved production efficiency and the product quality of stamp, is also convenient to the management to production line, has also realized environmental protection object.
2, the flocking plant that the utility model adopts is along the design form that adopts front extension static board and rear extension static board in cloth direction of advance, by with the extension static board of static board conducting, make obtain prolongation cloth before and after the flocking time under the effect of static electric field, the shape of fine hair is more straight, more firm, shape is more attractive in appearance, and flocking effect is better.
3, the flocking plant that the utility model adopts is provided with side by side multiple hairbrush in floss receiver, both increased the area of floss receiver outlet, again because the influencing each other of multiple hairbrush, what make that fine hair falls is more balanced, can greatly improve the evening ratio of flocking, improve the quality of flannelette.
4, the steam in the apparatus for baking that the utility model adopts in steam radiator can adopt the waste gas transmitting from power plant, temperature is generally 160 DEG C of left and right, the air inlet of blower fan is connected with steam radiator, the air outlet of the front end of close apparatus for baking directly connects the second tuyere, causes front end temperature 160 DEG C of left and right; Between the air outlet of the rear end of close apparatus for baking and the first tuyere, be connected an electric heater, can from the first tuyere, blow out after steam radiator Steam Heating to 160 out DEG C～180 DEG C, low early and high after intensification gradually with regard to making the temperature of apparatus for baking like this, can make the energy utilization rate of apparatus for baking reach maximum, reach need of production, reduced widely again production cost.Owing to can using in process of production the waste gas and the electric energy that directly send from power plant, whole production process more environmental protection is more energy-conservation.
5, the cleaning device that the utility model adopts is provided with fine hair Chui Rong mechanism, blows to villous surface by the blow-out nozzle to fine hair just, and cleaning fine hair and dust effective, with low cost, has good economic benefit and social benefit.
6, the cleaning device that the utility model adopts is provided with a collar plate shape dust shield at asepwirator pump tube head, the cover mouth of this dust shield is just to described fine hair Chui Rong mechanism, blown down the dust shield that the fine hair coming directly falls into below, be drawn onto in air intake duct by asepwirator pump, solve after fine hair or other magazines are brushed down and still remained on matte, thereby cause bristle inefficiency, the sordid technical problem of bristle.
Brief description of the drawings
Fig. 1 is the structural representation of mechanization flocking plant of the present utility model.
Wherein, 1, floss receiver, 2, hairbrush, 3, flocking case, 31, throw suede mouth, 4, static board, 5, HV generator, 6, front extension static board, 7, rear extension static board, 8, blower fan, 9, steam radiator, 10, electric heater, 11, the second tuyere, 12, the second blow-out nozzle, 13, the first tuyere, 14, the first blow-out nozzle, 15, casing, 16, blow suede blower fan, 17, dust shield, 18, air-breathing pump line, 19, asepwirator pump, 20, blow suede tracheae.
Detailed description of the invention
Below in conjunction with specific embodiment, the utility model is further illustrated.
As shown in Figure 1, a kind of mechanization flocking plant, comprises with the bracing frame of endless apron, is fixedly installed on the needle plate simultaneously moving on conveyer belt and with conveyer belt, the flocking plant, apparatus for baking, the cleaning device that on the conveyer belt of bracing frame, are provided with in turn; Be provided with respectively the drive motors that drives conveyer belt to rotate at conveyer belt both ends.The utility model is from electrostatic spinning to oven dry again to removing fine hair, and whole process is all full-automatic operation, has greatly improved production efficiency and the product quality of stamp, is also convenient to the management to production line, has also realized environmental protection object.
Flocking plant is mainly made up of floss receiver 1 and the flocking case 3 that is arranged on floss receiver 1 below; Below described flocking case 3, be provided with static board 4, described static board 4 is connected with HV generator 5, is provided with and throws suede mouth 31 below described flocking case 3, and described throwing suede mouth 31 is corresponding with the cloth of below flocking streamline; At the head and end of described static board 4, along being respectively equipped with front extension static board 6 and rear extension static board 7 in cloth direction of advance, described front extension static board 6 and rear extension static board 7 all with static board 4 conductings, and corresponding with the cloth of below flocking streamline.
The flocking plant that the utility model adopts is along the design form that adopts front extension static board 6 and rear extension static board 7 in cloth direction of advance, by with the extension static board of static board 4 conductings, make obtain prolongation cloth before and after the flocking time under the effect of static electric field, the shape of fine hair is more straight, more firm, shape is more attractive in appearance, and flocking effect is better.
In described floss receiver 1, be provided with many hairbrush 2, hairbrush 2 below floss receiver 1 exits are provided with is caught, and described hairbrush 2 arranges perpendicular to the flocking fabric direction of motion, and is laterally side by side equidistantly provided with many.Hairbrush 2 is horizontally arranged with four, and four are set up in parallel shoulder to shoulder.
The flocking plant that the utility model adopts is provided with multiple hairbrush 2 side by side floss receiver 1 is interior, both increased the area that floss receiver 1 exports, again because the influencing each other of multiple hairbrush 2, what make that fine hair falls is more balanced, can greatly improve the evening ratio of flocking, improve the quality of flannelette.
Apparatus for baking comprises casing 15, be provided with a blower fan 8 on the top of described casing 15, the air inlet of blower fan 8 connects the steam radiator 9 that is located at casing 15 outsides, the air outlet of blower fan 8 is just to needle plate, and be connected with in turn the first tuyere 13 and the second tuyere 11 at air outlet along the front and back position of needle plate direction of transfer, between the air outlet of blower fan 8 and the first tuyere 13, be also provided with an electric heater 10.
On the tube head of the first tuyere 13 and the second tuyere 11, be also respectively equipped with the blowing direction of the first blow-out nozzle 14 and the second blow-out nozzle 12, the first blow-out nozzles 14 and the second blow-out nozzle 12 just to the flocking fabric on needle plate.
The first blow-out nozzle 14 and the second blow-out nozzle 12 are respectively arranged with multiple, and rectangular array-like is distributed on the tube head of described the first tuyere 13 and the second tuyere 11 respectively.
Steam in the apparatus for baking that the utility model adopts in steam radiator can adopt the waste gas transmitting from power plant, temperature is generally 160 DEG C of left and right, the air inlet of blower fan is connected with steam radiator 9, the air outlet of the front end of close apparatus for baking directly connects the second tuyere, causes front end temperature 160 DEG C of left and right; Between the air outlet of the rear end of close apparatus for baking and the first tuyere, be connected an electric heater, can from the first tuyere, blow out after steam radiator Steam Heating to 160 out DEG C～180 DEG C, low early and high after intensification gradually with regard to making the temperature of apparatus for baking like this, can make the energy utilization rate of apparatus for baking reach maximum, reach need of production, reduced widely again production cost.Owing to can using in process of production the waste gas and the electric energy that directly send from power plant, whole production process more environmental protection is more energy-conservation.
Cleaning device comprises the getter device that blows suede tracheae 20 and blow suede blower fan 16, be made up of air-breathing pump line 18 and asepwirator pump 19 being interconnected with one another; Described blow suede tracheae 20 be arranged on described flocking fabric under, and blowing direction is just to flocking fabric; The matte of the described flocking fabric that blows suede tracheae 20 correspondence positions is downward; Described air-breathing pump line 18 is arranged on the below of described fine hair Chui Rong mechanism, is also provided with the dust shield 17 of a collar plate shape at described air-breathing pump line 18 heads, and the cover mouth of this dust shield 17 is just to described fine hair Chui Rong mechanism.
The cleaning device that the utility model adopts is provided with a collar plate shape dust shield at asepwirator pump tube head, the cover mouth of this dust shield is just to described fine hair Chui Rong mechanism, blown down the dust shield that the fine hair coming directly falls into below, be drawn onto in air intake duct by asepwirator pump, solve after fine hair or other magazines are brushed down and still remained on matte, thereby cause bristle inefficiency, the sordid technical problem of bristle.
To receive demonstration and to have described general principle of the present utility model and principal character and advantage thereof.The technology personage of the industry should understand; the utility model is not subject to receive the restriction of stating implementing regulations; receipts state in implementing regulations and description, describe just for principle of the present utility model is described; do not departing under the prerequisite of the utility model principle and scope; the utility model also can have various changes and modifications, and these changes and improvements all belong within the scope of claimed the utility model.
The claimed scope of the utility model defines with appending claims and other equivalent.
Claims (3)
1. a mechanization flocking plant, comprises with the bracing frame of endless apron, is fixedly installed on the needle plate simultaneously moving on conveyer belt and with conveyer belt, the flocking plant, apparatus for baking, the cleaning device that on the conveyer belt of bracing frame, are provided with in turn; Be provided with respectively the drive motors that drives conveyer belt to rotate at conveyer belt both ends; It is characterized in that:
Described flocking plant is mainly made up of floss receiver (1) and the flocking case (3) that is arranged on floss receiver (1) below; Be provided with static board (4) in described flocking case (3) below, described static board (4) is connected with HV generator (5), be provided with and throw suede mouth (31) in described flocking case (3) below, described throwing suede mouth (31) is corresponding with the cloth of below flocking streamline; At the head and end of described static board (4), along being respectively equipped with front extension static board (6) and rear extension static board (7) in cloth direction of advance, described front extension static board (6) and rear extension static board (7) all with static board (4) conducting, and corresponding with the cloth of below flocking streamline; In described floss receiver (1), be provided with many hairbrush (2), floss receiver (1) exit, hairbrush (2) below is provided with is caught, and described hairbrush (2) arranges perpendicular to the flocking fabric direction of motion, and is laterally equidistantly side by side provided with many;
Described apparatus for baking comprises casing (15), be provided with a blower fan (8) on the top of described casing (15), the air inlet of blower fan (8) connects the steam radiator (9) that is located at casing (15) outside, the air outlet of blower fan (8) is just to needle plate, and be connected with in turn the first tuyere (13) and the second tuyere (11) at air outlet along the front and back position of needle plate direction of transfer, between the air outlet of blower fan (8) and the first tuyere (13), be also provided with an electric heater (10);
Described cleaning device comprises the getter device that blows suede tracheae (20) and blow suede blower fan (16), be made up of air-breathing pump line (18) and asepwirator pump (19) being interconnected with one another; Described blow suede tracheae (20) be arranged on described flocking fabric under, and blowing direction is just to flocking fabric; The matte of the described flocking fabric that blows suede tracheae (20) correspondence position is downward; Described air-breathing pump line (18) is arranged on the below of described fine hair Chui Rong mechanism, is also provided with the dust shield (17) of a collar plate shape at described air-breathing pump line (18) head, and the cover mouth of this dust shield (17) is just to described fine hair Chui Rong mechanism.
2. mechanization flocking plant as claimed in claim 1, is characterized in that: described hairbrush (2) is horizontally arranged with four, and four are set up in parallel shoulder to shoulder.
3. mechanization flocking plant as claimed in claim 1, it is characterized in that: on the tube head of described the first tuyere (13) and the second tuyere (11), be also respectively equipped with the first blow-out nozzle (14) and the second blow-out nozzle (12), the blowing direction of the first blow-out nozzle (14) and the second blow-out nozzle (12) is just to the flocking fabric on needle plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320606957.1U CN203635451U (en) | 2013-09-27 | 2013-09-27 | Mechanical flocking device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320606957.1U CN203635451U (en) | 2013-09-27 | 2013-09-27 | Mechanical flocking device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203635451U true CN203635451U (en) | 2014-06-11 |
Family
ID=50866733
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320606957.1U Expired - Fee Related CN203635451U (en) | 2013-09-27 | 2013-09-27 | Mechanical flocking device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203635451U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103521405A (en) * | 2013-09-27 | 2014-01-22 | 嘉善亿鑫植绒有限公司 | Mechanical flocking plant |
| CN104223576A (en) * | 2014-08-28 | 2014-12-24 | 东莞市福码鞋材有限公司 | Shoe outsole with fluff and production equipment and production process thereof |
-
2013
- 2013-09-27 CN CN201320606957.1U patent/CN203635451U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103521405A (en) * | 2013-09-27 | 2014-01-22 | 嘉善亿鑫植绒有限公司 | Mechanical flocking plant |
| CN104223576A (en) * | 2014-08-28 | 2014-12-24 | 东莞市福码鞋材有限公司 | Shoe outsole with fluff and production equipment and production process thereof |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140611 Termination date: 20140927 |
|
| EXPY | Termination of patent right or utility model |