CN209289504U - Exterior-protecting wall panel molding die - Google Patents

Exterior-protecting wall panel molding die Download PDF

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Publication number
CN209289504U
CN209289504U CN201821232732.3U CN201821232732U CN209289504U CN 209289504 U CN209289504 U CN 209289504U CN 201821232732 U CN201821232732 U CN 201821232732U CN 209289504 U CN209289504 U CN 209289504U
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CN
China
Prior art keywords
template
exterior
wall panel
protecting wall
card slot
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201821232732.3U
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Chinese (zh)
Inventor
赵希誉
郭赤炫
王健
曹彪
黎福根
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Hunan Zhongcheng Residential Engineering Technology Co Ltd
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Hunan Zhongcheng Residential Engineering Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Priority to CN201821232732.3U priority Critical patent/CN209289504U/en
Application granted granted Critical
Publication of CN209289504U publication Critical patent/CN209289504U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The utility model discloses a kind of exterior-protecting wall panel molding dies, wherein, mold includes bed die, front face template, backside template, middle mould and side mode, form at least two die cavitys arranged side by side, have in the bed die and the fixed through slot in lower end is carried out to side mode and middle mould, the protrusion I being arranged along its length and card slot I are provided in the side mode, it is provided with the protrusion II being arranged along its length and card slot II on the middle mould, buckle is provided in the flat front face template and backside template and by buckle and the card slot I, II plug connection of card slot.This mold and production technology can satisfy the production needs of the exterior-protecting wall panel of this kind of structure, can especially save factory floor space.Have the advantages that structurally reasonable, integral strength is high using the wallboard that the mold manufactures.Using the wallboard of mold manufacture, jagged and threaded hole is reserved on wallboard, can be convenient and efficiently carry out site operation.

Description

Exterior-protecting wall panel molding die
Technical field
The utility model is related to steel construction assembled architecture technical field, especially a kind of manufacturing technology of exterior-protecting wall panel.
Background technique
By taking assembling type steel structure house as an example, the prefabricated panel largely used at present is mainly lightweight wall plate, such as Sanming City Battenboard is controlled, prefabricated panel generally passes through tension rib, bolt or connector etc. with main body steel construction frame and is attached.
Self-heat-preservation energy-saving bridge cut-off exterior-protecting wall panel and traditional cast-in-place and masonry panel are the difference is that it is with connection What form and main structure overlapped.Since exterior-protecting wall panel connecting portion is the key position of structure power transmission, to fender body The strength and stability of system has an important influence.If the excessive generation of joints destroys in high intensity Zone, wall will lead to Plate falls off so as to cause serious secondary disaster, therefore the connection shape of emphasis consideration wallboard and main structure is needed in Deepen Design Formula.
When using lightweight homogeneous wallboard as building enclosure, the design of the connecting structure of wallboard and main structure is mainly examined The principle of worry is to guarantee the ductility and deformation of connecting node under conditions of ensuring node strength, it is ensured that retaining design energy and main body Stress system is mutually coordinated in the relative storey displacement that different direction generates, and meets the main structure stratified deformation under seismic fortification intensity It is required that.
There are mainly two types of the moulding process of current exterior-protecting wall panel, and one is formwork erection, one is flat-die, wherein formwork erection is Refer to, is produced using vertical mold, its advantage is that large batch of production may be implemented, save long side space, therefore, this reality With a kind of novel exactly technology for carrying out wallboard production based on formwork erection.
Utility model content
In order to solve the deficiencies in the prior art, the utility model provides the production technology and mold of a kind of exterior-protecting wall panel, needs Technical problems to be solved are to provide a kind of formwork erection production mould, for producing this kind of wallboard, and reduce wallboard unit area Manufacturing cost improves production efficiency.
The utility model solves technical solution used by its technical problem are as follows:
A kind of exterior-protecting wall panel molding die, including bed die, front face template, backside template, middle mould and side mode, wherein bed die, Front face template, backside template, middle mould and side mode form at least two die cavitys arranged side by side, which is characterized in that
Have in the bed die and the fixed through slot in lower end carried out to side mode and middle mould,
The protrusion I being arranged along its length and card slot I are provided in the side mode,
The protrusion II being arranged along its length and card slot II are provided on the middle mould,
Buckle is provided in the flat front face template and backside template and by buckle and the card slot I, card slot II plug connection;
Described raised I and raised II relatively and in the die cavity.
Described raised I, the section of protrusion II is trapezoidal.
The side mode and middle mould are to squeeze out aluminum profile.
It further include clamping component, several clamping components are clamped between front face template and backside template from bottom to top.
The clamping component includes angle steel and pulling plug, and angle steel is clamped front face template and backside template, uses pulling plug It is fastened.
A kind of method of exterior-protecting wall panel, the exterior-protecting wall panel are three-decker, including are arranged from a side to other side sequence :
Light mortar plate I is provided with steel bar welding deeping I in the light mortar plate I, in the net of steel bar welding deeping I Rectangle steel disc I is welded at lattice, is provided with circular hole I and threaded hole on the rectangle steel disc I, and threaded hole is close to the edge of wallboard one Side, and local notch is formed in the region where threaded hole;
Insulation board,
With light mortar plate II, be preset in the light mortar plate II with steel bar welding deeping II, in welded steel fabric Rectangle steel disc II is welded on piece II, and rectangle steel disc I, II is oppositely arranged, be provided on the rectangle steel disc II conllinear with circular hole I Circular hole II,
And the bridge cut-off connection component through three ply board, bridge cut-off connection component both ends are fixed on circular hole I and circular hole II Place,
It is characterized in that,
The following steps are included:
Middle mould, side mode lower end are plugged in the through slot of the bed die by step 1 respectively,
Step 2 places insulation board in die cavity, places steel bar welding deeping I, II, and steel bar welding in the two sides of insulation board It connects mesh sheet I, II and insulation board is fixed in die cavity in such a way that card is set by preliminary;Then, bridge cut-off component is passed through into heat preservation Plate is simultaneously placed in die cavity, and bridge cut-off component both ends are connect with steel bar welding deeping I, II respectively,
Step 3 carries out the installation of front face template and backside template, and using clamping component to front face template and back side mould Plate is clamped, and then, the grouting of light mortar is carried out to die cavity, and die sinking obtains the exterior-protecting wall panel after maintenance solidification.
In step 2, the erection sequence of bridge cut-off component are as follows: moulding is passed through into insulation board, and uses spiral shell inside and outside It clenches solid.
It further include the installation of stiffener assembly, the erection sequence of the stiffener assembly are as follows: be fastened on clamp in step 2 In mesh sheet I, the hook portion of rebar connector is then caught on into C groove, in the other end of rebar connector, uses the side of spot welding Formula is attached with mesh sheet II.
The bridge cut-off component is made of the moulding and metallic screw of non-metallic material, and two screws are respectively from circular hole I, II outside passes through circular hole, and is locked with intermediate moulding.
The steel member can be the column of steel construction, beam, cornice construction.
The beneficial effects of the utility model are:
This special type wallboard has three-decker, and includes steel bar welding deeping, can be into using the mold of the utility model Row quickly efficient production.
This mold and production technology can satisfy the production needs of the exterior-protecting wall panel of this kind of structure, can especially save Factory floor space.Have the advantages that structurally reasonable, integral strength is high using the wallboard that the mold manufactures.The wall manufactured using the mold Plate reserves jagged and threaded hole on wallboard, can be convenient and efficiently carry out site operation.
Detailed description of the invention
Fig. 1 is the lateral plan of exterior-protecting wall panel.
Fig. 2 is the front schematic view of exterior-protecting wall panel.
Fig. 3 is cross-section diagram at A-A in Fig. 2.
Fig. 4 is cross-section diagram at B-B in Fig. 2.
Fig. 5 is the assembled relation schematic diagram of steel bar welding deeping.
Fig. 6 is the perspective view of stiffener assembly.
Fig. 7 is the perspective view of bridge cut-off connector.
Local connection relationship of the Fig. 8 between steel bar welding deeping.
Fig. 9 is the molding die schematic diagram of exterior-protecting wall panel.
Figure 10 is the cross-section diagram of side mode.
Figure 11 is the cross-section diagram of middle mould.
Figure 12 is the cross-section diagram of template.
Figure 13 is the assembled state of mold.
Figure 14 is the perspective view of bed die.
Figure 15 is that the upper and lower ends of wallboard install node schematic diagram.
Figure 16 is the perspective view of exterior-protecting wall panel.
Figure 17 is that node schematic diagram is installed in the left and right sides of exterior-protecting wall panel.
In figure: 100 light mortar plates I, 110 steel bar welding deepings I, 111 rectangle steel discs I, 1111 circular holes I, 1112 screw threads Hole,
200 light mortar plates II, 210 steel bar welding deepings II, 211 rectangle steel discs II, 2111 circular holes II.
300 insulation boards, 310 grooves,
400 bridge cut-off connection components, 410 mouldings,
500 stiffener assemblies, 510 rebar connectors, 520 buckles, 521 card slots,
610 notches I, 620 notches II,
700 molds,
810L shape corner brace, 820 connection sheets, 800 steel members,
Specific embodiment
In steel construction assembled architecture, self-heat-preservation energy-saving bridge cut-off exterior-protecting wall panel, commonly referred to as sandwich boards, referring to figs. 1 to Fig. 4, from inside to outside to being successively made of light mortar plate I 100, insulation board 300 and light mortar plate II 200, and in lightweight sand It is preset with steel bar welding deeping I 110 and steel bar welding deeping II 210 in pulpboard I 100 and light mortar plate II 200, and is run through Three layers of bridge cut-off connection component 400 and stiffener assembly 500, bridge cut-off connection component 400 and stiffener assembly 500 are for strengthening two layers of steel Connection between muscle welded net, this is connected to grouting front and back and plays fixed function, light mortar plate and guarantor along with two sides Bonding between warm layer forms one so that wallboard have it is very high-intensitive, and steel bar welding deeping I, II itself using 1 to 5 in the least Meter or more reinforcement welding form, itself have good intensity.Wherein, insulation board can be for XPS plate, styrofoam etc., itself With its performance of self-heat conserving, cooperate the bridge cut-off connection component 400 and stiffener assembly 500 of cold and hot bridge cut-off processing, so that this wallboard Whole self-heat conserving performance reaches best.That is, in above-mentioned structure, steel bar welding deeping I 110 and steel bar welding deeping II 210 are located inside light mortar plate I 100 and light mortar plate II 200, but one is formed after mortar hardening, have higher Intensity and anti-crack ability.
With reference to Figure 16, eight notches are provided at the surrounding edge of wallboard, wherein the notch I 610 of two sides is used for up and down It is attached with the floorboard of building, the notch II 620 of two sides is used for and adjacent wallboard is attached, and connection type is Mechanical connection, bonding strength with higher.
With reference to Figure 16, the panel structure made include: in, in, it is three layers outer, middle layer be insulation board 300, and inside, Outer layer is internally provided with steel bar welding deeping I, II, and more set bridge cut-off connection components 400 and reinforcement group are used between ectonexine Part 500 carries out reinforcing connection, has very high bonding strength.In this wallboard, steel bar welding deeping, connection component, light mortar Plate forms an organic whole, whole slightly high, does not crack, anti-pulling ability is strong.Wallboard surrounding there are connection breach, Install by what adapter can be convenient, mounting means is mechanical connection, and anti-fatigue performance is excellent, cooperates zincincation and sand Treatment process is starched, assembly efficiency and assembling quality can be improved.
Below with reference to its manufacture craft, the structure of the utility model is described in detail.
Wherein for above-mentioned light mortar plate I 100 with a thickness of 70 millimeters, light mortar plate II 200 is intermediate with a thickness of 70 millimeters Insulation board 300 with a thickness of 50 millimeters, formed by composite concrete placement mould integral production.Note that thickness gauge cited in this section It is very little, only it is convenient for the description of structure, excessive restriction is not made to the actual (real) thickness of the wallboard of the utility model, that is, It says, according to engineering project needs, the thickness of overall thickness and each layer in the wallboard of the utility model, interlayer ratio is all can be with According to actual design.
Bridge cut-off component 400 is made of moulding and screw, wherein moulding is generally I-shaped, and is provided with rib Muscle is provided with threaded hole at the both ends of moulding, for being cooperated with screw, by screw by the steel of bridge cut-off component and two sides Muscle welded net I, II is fixedly connected.
Stiffener assembly 500 is made of bar with hooked end and buckle.
Prepare mold 700, by bed die 710, front face template 720, backside template 730, middle mould 740 and side mode 750 first Two die cavitys 760 arranged side by side are formed, by placing insulation board, setting steel bar welding deeping, installation company in sequence in die cavity Connected components, and pouring for light mortar is finally carried out, die top is finally poured into position floating processing, forms above-mentioned wall Plate.It is conserved, can be opened after reaching curing requirements with the wallboard in mold, die sinking can form two jacketed walls every time Plate.
Specific manufacture craft is as follows:
Bed die is steel plate, with reference to Figure 14, on bed die 710 by wire cutting formed through slot 711, the shape of through slot 711 with Side template is identical with the profile of middle template, and through slot 711 is for being fixed the lower end of side template and middle template.
Side mode refers to Figure 10, wherein middle mould section refers to Figure 11, and front or backside template refer to Figure 12, and side mode is in Mould is aluminium profile structure, that is, the aluminum profile formed by hot extrusion, section structure having the same, in the inner surface of side mode 750 Raised with 300 equal in width of insulation board equipped with a protrusion 751, effect is for insulation board to be stuck in die cavity, and protrusion is ladder Shape, meanwhile, the two sides in side mode are provided with symmetrical card slot 752, for being cooperated with front face template and backside template.It is convex Role is after light mortar hardening, to form a groove in the two sides at insulation board position after pouring light mortar 310, in mounting process, grouting connection is formed by being in the milk in the trapezoidal groove between adjacent.Likewise, the effect of middle mould It is to be formed in two sides, for forming, including two symmetrical protrusions, two card slots, structure are equivalent to the compound of two side modes.
Face die plate is two, and with reference to Figure 12, including front face template 720 and backside template 730, wherein front face template is one Plate, a backside template generally plate, and be fastened at side mode and middle mould card slot by the buckle 721 of two sides, realize positioning. With front face template the difference is that, overleaf the upper and lower position of template be provided with it is outstanding pick up the ears, when pouring light mortar, Connection notch can be formed, notch is used for the connection between plate and plate or the connection between plate and building.
Get out above-mentioned mold.For being installed in place convenient for mesh sheet and insulation board, first backside template and front face template are gone It removes, mesh sheet and insulation board are assembled again after being installed in place.It needs that multiple groups clamping component is arranged from top to bottom in the periphery of mold, For being clamped to front face template and backside template, by the use of above-mentioned clamping component, the restraining force of mold is improved, is prevented Mould is only fried, with reference to Figure 13 and Fig. 9, guarantees being normally carried out for production.
Clamping component 770 includes angle steel and pulling plug, and angle steel is clamped front face template and backside template, using pulling plug into Row fastening, forms fastening.Multiple groups are arranged in clamping component, from upper setting, are tensed the angle steel of two sides by pulling plug, and then realization pair The clamping of front and back template.
With reference to Fig. 5 and Fig. 8, the production of 5 steel bar welding deeping 310 of φ welds to form grid using 5 reinforcing bar vertical and horizontal of φ Piece is often provided with two panels in a piece of wallboard, is respectively labeled as steel bar welding deeping I 110 and steel bar welding deeping II 210, wherein Steel bar welding deeping I 110 is located in the light mortar plate I in outside, and steel bar welding deeping II is located at the light mortar plate II of inside It is interior, one is formed after the common hardening with light mortar.Wherein, it carries out reinforcing setting at the upper/lower terminal of steel bar welding deeping Meter forms small grid, and rectangle steel disc I 111 is then welded at the small grid of steel bar welding deeping I, is wherein bored on rectangle steel disc I Hole, quantity are two, and weld a nut in the drill hole by proximal edge, form connection pattern, the presence of the nut Form a screw thread, between exterior-protecting wall panel horizontal split connection or exterior-protecting wall panel at the top of and lower part and building building Connection between face forms circular hole I 1111 and threaded hole 1112 in rectangle steel disc I in this way, with reference to Fig. 8 and Figure 14.The present embodiment In, 8 pieces of this rectangle steel discs I 111 are provided in every block of wallboard altogether.
Eight pieces of rectangle steel discs II 211, and rectangle steel disc I, II phase are welded in the corresponding position of steel bar welding deeping II 210 To setting, the difference with rectangle steel disc I is, a through-hole is only provided only on rectangle steel disc II, is labeled as circular hole II 2111。
It is attached between steel bar welding deeping I, II using eight groups of bridge cut-off components, forms eight tie points, and bridge cut-off Component 400 is made of the moulding 410 and metallic screw of non-metallic material, is disposed with metal spiral shell in advance in moulding It is female, that is to say, that compound in moulding there are two nuts, and are to disconnect between two nuts.When the connection is required, two spiral shells Nail passes through circular hole from the outside of circular hole I, II respectively, and is locked with intermediate moulding, in general, the moulding is built-in In intermediate insulation board.Moulding includes the end face of the diamond shape of two sides, the aerofoil between end face, and pre- in center It is equipped with nut, forms connection.
Then in the right-angled intersection of two panels steel bar welding deeping, the setting for carrying out stiffener assembly as needed specifically adds Strong component 500 includes rebar connector 510 and buckle 520, wherein being provided with C groove and card perpendicular to one another on buckle 520 Slot 521, wherein snap through card slot and be fixed on a piece of welded steel fabric on piece, one end crotch of rebar connector 510 is simultaneously caught on The C groove of buckle, 510 other end of rebar connector are welded and fixed with another steel bar welding deeping, form one.By above-mentioned The bonding strength between both side plate, especially tensile strength can be further improved in stiffener assembly.
Above-mentioned stiffener assembly is added according to the area and intensity requirement of wallboard, and the overall performance of wallboard can be improved, Especially strength character.
With reference to Fig. 9 to Figure 14, above-mentioned erection sequence is to place insulation board, places reinforcement welding in the two sides of insulation board Mesh sheet I, II, and steel bar welding deeping I, II and insulation board are fixed in die cavity in such a way that card is set by preliminary.Then, add Strong component and bridge cut-off component are placed in die cavity, and complete the connection between steel bar welding deeping I, II and insulation board.Specifically, The erection sequence of bridge cut-off component are as follows: moulding is passed through into insulation board, and fastened inside and outside using screw, wherein moulding Length determines the distance between two panels steel bar welding deeping.The erection sequence of stiffener assembly are as follows: buckle is fastened in mesh sheet I, Then the hook portion of rebar connector is caught on into C groove, in the other end of rebar connector, uses the mode and mesh sheet of spot welding II is attached, and forms one.
After above-mentioned establishment, then the installation for carrying out front panel and backside template carries out pouring grouting, passes through Exterior-protecting wall panel is formed after crossing maintenance solidification, with reference to Fig. 7.
In the process, it is usually in the milk as unit of group, such as two die cavitys are one group, refering to what is shown in Fig. 9, often After secondary grouting and maintenance, demoulding can form two prefabricated boards, with reference to Fig. 8.
The construction method of above-mentioned exterior-protecting wall panel:
Firstly, prepare L shape corner brace 810 and connection sheet 820, corner brace 810 is welded or is bolted it is fixed on steel member On 800, steel member can for the column of steel construction, beam, the construction such as cornice, then, in corner brace 810 and above-mentioned Prefabricated heat-insulation wall plate On notch I between be attached using fastening screw, after fastening, the upper and lower ends of Prefabricated heat-insulation wall plate have been carried out tentatively solid It is fixed, then, the vertical piece between wallboard and wallboard is attached using flat connection sheet 820, connects to use and is Screw, finally, on the indentation, there where rectangle steel disc and the splicing gap between wallboard and wallboard and wallboard and ground Between gap at carry out floating operation, with reference to Figure 15.
For the bonding strength between adjacent wallboard, two trapezoidal grooves 310 form grouting chamber, grouting maintenance after docking Afterwards, embedded structure is formed through overcure, is conducive to improve bonding strength, with reference to Figure 17.
Embodiment described above is only that preferred embodiments of the present invention are described, not practical to this Novel range is defined, and under the premise of not departing from the spirit of the design of the utility model, relevant technical staff in the field is to this The various changes and improvements of utility model should all expand in the protection scope as determined by the utility model claims book.

Claims (5)

1. exterior-protecting wall panel molding die, including bed die, front face template, backside template, middle mould and side mode, wherein bed die, positive face mould Plate, backside template, middle mould and side mode form at least two die cavitys arranged side by side, which is characterized in that
Have in the bed die and the fixed through slot in lower end carried out to side mode and middle mould,
The protrusion I being arranged along its length and card slot I are provided in the side mode,
The protrusion II being arranged along its length and card slot II are provided on the middle mould,
It is provided with buckle in the flat front face template and backside template and is inserted by buckle and the card slot I, card slot II It connects in succession;
Described raised I and raised II relatively and in the die cavity.
2. exterior-protecting wall panel molding die according to claim 1, which is characterized in that described raised I, protrusion II section be It is trapezoidal.
3. exterior-protecting wall panel molding die according to claim 1, which is characterized in that the side mode and middle mould are to squeeze out aluminium profiles Material.
4. exterior-protecting wall panel molding die according to claim 1, which is characterized in that it further include clamping component, several clampings Component is clamped between front face template and backside template from bottom to top.
5. exterior-protecting wall panel molding die according to claim 4, which is characterized in that the clamping component includes angle steel and drawing Bolt, angle steel are clamped front face template and backside template, are fastened using pulling plug.
CN201821232732.3U 2018-08-01 2018-08-01 Exterior-protecting wall panel molding die Expired - Fee Related CN209289504U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201821232732.3U CN209289504U (en) 2018-08-01 2018-08-01 Exterior-protecting wall panel molding die

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201821232732.3U CN209289504U (en) 2018-08-01 2018-08-01 Exterior-protecting wall panel molding die

Publications (1)

Publication Number Publication Date
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Application Number Title Priority Date Filing Date
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109079968A (en) * 2018-08-01 2018-12-25 湖南中城住工科技有限公司 Exterior-protecting wall panel molding die and the method for utilizing this kind of Mold Making exterior-protecting wall panel
CN110924674A (en) * 2019-12-10 2020-03-27 郑州固德永建筑设备租赁有限公司 Light-duty high strength stainless steel form with cavity frame

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109079968A (en) * 2018-08-01 2018-12-25 湖南中城住工科技有限公司 Exterior-protecting wall panel molding die and the method for utilizing this kind of Mold Making exterior-protecting wall panel
CN109079968B (en) * 2018-08-01 2023-09-19 湖南中城住工科技有限公司 Forming mold for wall panel and method for manufacturing wall panel by using mold
CN110924674A (en) * 2019-12-10 2020-03-27 郑州固德永建筑设备租赁有限公司 Light-duty high strength stainless steel form with cavity frame

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Granted publication date: 20190823

Termination date: 20200801