CN209288615U - A kind of automobile pedal bracket welding tooling - Google Patents

A kind of automobile pedal bracket welding tooling Download PDF

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Publication number
CN209288615U
CN209288615U CN201822172482.5U CN201822172482U CN209288615U CN 209288615 U CN209288615 U CN 209288615U CN 201822172482 U CN201822172482 U CN 201822172482U CN 209288615 U CN209288615 U CN 209288615U
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China
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cylinder
steel bar
link block
bar piece
stamping parts
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CN201822172482.5U
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Chinese (zh)
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贾慎锋
刘立峰
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Shanghai Heda Auto Accessory Co Ltd
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Shanghai Heda Auto Accessory Co Ltd
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Abstract

The utility model discloses a kind of automobile pedal bracket welding toolings, including clamp bottom board, stamping parts hold-down mechanism, steel bar piece hold-down mechanism, welding slag protection copper sheet, position-limit mechanism, positioning mechanism, stamping parts leakproof detection sensor and steel bar piece leakproof detection sensor.The automobile pedal bracket welding tooling of the utility model, structure is simple, it is low in cost, it is easy to accomplish, for the individually designed positioning of each part, it can be convenient for individually adjusting, and increase fixing structure of sensor, it can be achieved that the anti-leak detection of part, increasing protection copper sheet structure can realize that part welding slag protects, it not only meets the demand of new model new process while the efficiency and quality of part welding can be greatly improved, be greatly reduced the cost of enterprise;The scrappage of product is substantially reduced under the premise of guaranteeing product quality and guarantees the stability and consistency of size.

Description

A kind of automobile pedal bracket welding tooling
Technical field
The utility model relates to a kind of automobile pedal bracket welding toolings.
Background technique
The function of automobile is more and more with the development of the times, and update is also getting faster, and major main engine plants are to new car The Innovation Input cost control of type is increasingly tighter and shorter and shorter to R&D cycle requirement, this is directly to vehicular manufacturer, vehicle Spare part manufacturer puts forward higher requirements, and each vehicle spare part manufacturer is forced to carry out cost and quality to each link Change.The fixed bracket project of a clutch pedal of current vapour Toyota is just layouted in our company, this purpose difficulty is mainly reinforcing bar Part moulding process is difficult, size fluctuation is big, and will result directly in product quality can not effectively control and the increase of scrappage.Therefore How to design it is a both can guarantee product quality under the premise of can also greatly reduce the scrappage of product and guarantee size The welding tooling of stability and consistency is the most important thing.
Since product itself structure limits, existing Fixture designing only can not be positioned solely and can not be individually adjusted, When part being caused size fluctuation occur, welding consistency is poor, repair welding rate is high and scrappage is high, and production cost is caused to increase.
Utility model content
The purpose of the utility model is to overcome the defects of the prior art, provide a kind of automobile pedal bracket welding tooling, often A part individually can be positioned and be individually adjusted, and can individually detect whether neglected loading and assembly in place for each part, and Welding slag is effectively protected, the scrappage of product is substantially reduced under the premise of guaranteeing product quality and guarantees size Stability and consistency.
Realizing the technical solution of above-mentioned purpose is: a kind of automobile pedal bracket welding tooling, including clamp bottom board, stamping parts Hold-down mechanism, steel bar piece hold-down mechanism, welding slag protection copper sheet, position-limit mechanism, positioning mechanism, stamping parts leakproof detection sensor and Steel bar piece leakproof detection sensor, in which:
The stamping parts hold-down mechanism includes that L-type link block, stamping parts compression cylinder, the first link block and stamping parts compress Pressure head, the L-type link block and stamping parts compression cylinder are separately fixed at the middle part of the clamp bottom board, first link block Positioned at the top of the L-type link block, the bottom end of first link block is connected with the output shaft of the stamping parts compression cylinder, The stamping parts compresses the top that pressure head is fixed on first link block;
The steel bar piece hold-down mechanism includes steel bar piece compression cylinder, steel bar piece compression pressure head, cylinder saddle, steel bar piece pressure Press a limited block and the second~the 5th link block, the steel bar piece compression cylinder is fixed on the clamp bottom board, and described Steel bar piece compression cylinder is located at the left side of the stamping parts compression cylinder;The steel bar piece compresses pressure head and is laterally arranged, the steel One end that rib compresses pressure head is connected with the output shaft of the steel bar piece compression cylinder, the other end and the 5th link block phase Even, and the steel bar piece compresses one end that pressure head is connected with the 5th link block and is located at the upper of stamping parts compression pressure head Side;The cylinder saddle is between the steel bar piece compression cylinder and stamping parts compression cylinder, the top of the cylinder saddle The middle part for compressing pressure head with the steel bar piece is connected;The steel bar piece compresses the top that the cylinder saddle is arranged in pressure head limited block End, and the steel bar piece compresses pressure head limited block and is located at the lower section that the steel bar piece compresses pressure head;The bottom of second link block End is connected with cylinder saddle, and the top of second link block is connected by the third link block with the 4th link block; 4th link block is located at the rear that the stamping parts compresses pressure head;
The welding slag protection copper sheet setting compresses pressure head in the steel bar piece and stamping parts compresses between pressure head, and the steel Rib compresses and is provided with adjusting gasket between pressure head and welding slag protection copper sheet;
The position-limit mechanism includes limiting cylinder, limiting cylinder angle support, the 6th link block, the 7th link block, the 8th company Block, the first limit block and the second limit block are connect, limiting cylinder angle support is fixed on the clamp bottom board, and the limit Angle cylinder support is located at the rear of the steel bar piece compression cylinder, and the limiting cylinder is fixed on limiting cylinder angle support Leading flank, the output shaft of the limiting cylinder is towards right setting, and the one of the output shaft of the limiting cylinder and the 7th link block End is connected, and the other end of the 7th link block is connected with first limited block;6th link block is located at the described 7th The right side of link block;One end of 8th link block is fixed on the rear wall of limiting cylinder angle support, the other end and institute The second limited block is stated to be connected;Described one the first from left of the first limit block and the second limit block is arranged rightly;
The positioning mechanism includes that positioning cylinder, first jiao of support, second jiao of support, the 9th link block, positioning cylinder are solid Reservation, locating piece, positioning pin and auxiliary support block, the positioning cylinder are fixed on the clamp bottom board, and the positioning gas Cylinder is located at the right side of the stamping parts compression cylinder;First jiao of support and second jiao of support are fixed on described in tandem On clamp bottom board, and first jiao of support and second jiao of support are located at the right side of the positioning cylinder;Described 9th connects Block is connect to be connected across between first jiao of support and second jiao of support;The positioning cylinder fixing seat is arranged in the positioning cylinder On, the output shaft of the positioning cylinder is located in the positioning cylinder fixing seat;It is solid that the locating piece is located at the positioning cylinder The top of reservation;The positioning pin is vertically arranged, and the positioning pin is connected with the locating piece;The auxiliary support block setting exists The top of second jiao of support;
The stamping parts leakproof detection sensor is connected by the first fixed block with second jiao of support;
The top of the 6th link block is arranged in by the second fixed block for the steel bar piece leakproof detection sensor.
A kind of above-mentioned automobile pedal bracket welding tooling, wherein the L-shaped structure of first jiao of support, described second Angle support is in zigzag structure, and the top that one end of first fixed block is fixed on the vertical portion of second jiao of support is connected, The stamping parts leakproof detection sensor is fixed on the other end of first fixed block;The stamping parts leakproof detection sensor Positioned at the top of the locating piece.
Above-mentioned a kind of automobile pedal bracket welding tooling, wherein the top of the cylinder saddle and the steel bar piece pressure The middle part for pressing head is connected by connecting rod.
Above-mentioned a kind of automobile pedal bracket welding tooling, wherein the quantity of the positioning pin is two, and two described fixed Position one the first from left of pin is arranged in rightly on the locating piece, and the bottom end of one of them positioning pin and the positioning cylinder is defeated Shaft is connected.
The automobile pedal bracket welding tooling of the utility model, structure is simple, low in cost, easy to accomplish, for each The individually designed positioning of part, can be convenient for individually adjusting, and increases fixing structure of sensor, it can be achieved that the anti-leak detection of part, increases Protection copper sheet structure can realize that part welding slag protects, it not only meets the demand of new model new process while can greatly improve The efficiency and quality of part welding, have been greatly reduced the cost of enterprise;Production is substantially reduced under the premise of guaranteeing product quality The scrappage of product and the stability and consistency for guaranteeing size.
Detailed description of the invention
Fig. 1 is the three-dimensional structure diagram (main view direction) of the automobile pedal bracket welding tooling of the utility model;
Fig. 2 is three-dimensional structure diagram (main view direction, removal stamping parts of the automobile pedal bracket welding tooling of the utility model Hold-down mechanism and steel bar piece hold-down mechanism);
Fig. 3 is three-dimensional structure diagram (the rear apparent direction, removal stamping parts of the automobile pedal bracket welding tooling of the utility model Hold-down mechanism and steel bar piece hold-down mechanism).
Specific embodiment
In order to make those skilled in the art be better understood when the technical solution of the utility model, below with reference to attached Its specific embodiment is described in detail in figure:
Please refer to Fig. 1, Fig. 2 and Fig. 3, the most preferred embodiment of the utility model, a kind of automobile pedal bracket welding tooling, packet Include clamp bottom board 1, stamping parts hold-down mechanism, steel bar piece hold-down mechanism, welding slag protection copper sheet 13, position-limit mechanism, positioning mechanism, punching Casting die leakproof detection sensor 20 and steel bar piece leakproof detection sensor 17.
Stamping parts hold-down mechanism includes that L-type link block 2, stamping parts compression cylinder 3, the first link block 15 and stamping parts compress Pressure head 14, L-type link block 2 and stamping parts compression cylinder 3 are separately fixed at the middle part of clamp bottom board 1, and the first link block 15 is located at L The bottom end of the top of type link block 2, the first link block 15 is connected with the output shaft of stamping parts compression cylinder 3, and stamping parts compresses pressure First 3 are fixed on the top of the first link block 15.Stamping parts compression cylinder 3 drives stamping parts to compress pressure head 14 and moves up and down.
Steel bar piece hold-down mechanism includes steel bar piece compression cylinder 6, steel bar piece compression pressure head 7, cylinder saddle 5, steel bar piece pressure Press a limited block 8, the second link block 4, third link block 9, the 4th link block 10 and the 5th link block 11, steel bar piece compresses gas Cylinder 6 is fixed on clamp bottom board 1, and steel bar piece compression cylinder 6 is located at the left side of stamping parts compression cylinder 3;Steel bar piece compresses pressure First 7 laterally settings, one end that steel bar piece compresses pressure head 7 are connected with the output shaft of steel bar piece compression cylinder 6, and the other end and the 5th connects It connects block 11 to be connected, and steel bar piece compresses one end that pressure head 7 is connected with the 5th link block 11 and is located at the upper of stamping parts compression pressure head 14 Side;Cylinder saddle 5 is between steel bar piece compression cylinder 6 and stamping parts compression cylinder 3, the top of cylinder saddle 5 and steel bar piece The middle part for compressing pressure head 7 is connected by connecting rod;Steel bar piece compresses the top that cylinder saddle 5 is arranged in pressure head limited block 8, and reinforcing bar Part compresses pressure head limited block 8 and is located at the lower section that steel bar piece compresses pressure head 7;The bottom end of second link block 4 is connected with cylinder saddle 5, The top of second link block 4 is connected by third link block 9 with the 4th link block 10;4th link block 10 is located at stamping parts compression The rear of pressure head 14;Steel bar piece compression cylinder 6 drives steel bar piece to compress pressure head 7 and moves up and down, and steel bar piece compresses pressure head limit Block 8 limits steel bar piece and compresses the position that pressure head 7 moves downward.
Welding slag protects the setting of copper sheet 13 to compress between pressure head 7 and stamping parts compression pressure head 14 in steel bar piece, and steel bar piece pressure Press and is provided with adjusting gasket 12 between first 7 and welding slag protection copper sheet 13;Adjusting gasket 12 compresses pressure head 7 for adjusting steel bar piece The distance between welding slag protection copper sheet 13 size.
Position-limit mechanism includes limiting cylinder 29, limiting cylinder angle support 30, the 6th link block 16, the 7th link block 28, Eight link blocks 31, the first limited block 32 and the second limited block 33, limiting cylinder angle support 30 are fixed on clamp bottom board 1, and are limited Position angle cylinder support 30 is located at the rear of steel bar piece compression cylinder 6, before limiting cylinder 29 is fixed on limiting cylinder angle support 30 Side, towards right setting, the output shaft of limiting cylinder 29 is connected the output shaft of limiting cylinder 29 with one end of the 7th link block 28, the The other end of seven link blocks 29 is connected with the first limited block 32;6th link block 36 is located at the right side of the 7th link block 29;8th One end of link block 31 is fixed on the rear wall of limiting cylinder angle support 30, and the other end is connected with the second limited block 33;First limit Position block 32 and 33 1 the first from left of the second limited block it is right be arranged, the first limited block 32 and the second limited block 33 contact setting.6th connects The top for connecing block 16 is provided with steel bar piece clamping block, and the output shaft side-to-side movement of limiting cylinder 29 drives the 7th link block 28 left Right movement, and then the 6th link block side-to-side movement is driven, drive the side-to-side movement of steel bar piece clamping block, when in use, steel bar piece 19 In the steel bar piece clamping block, the left and right directions fine position of steel bar piece 19 may be implemented in this way.
Positioning mechanism includes 26, first jiaos of positioning cylinder, 24, second jiaos of support support 34, the 9th link block 23, positioning gas Cylinder fixing seat 25, locating piece 22, positioning pin 27 and auxiliary support block 36, positioning cylinder 26 are fixed on clamp bottom board 1, and are positioned Cylinder 26 is located at the right side of stamping parts compression cylinder 3;First jiao of support 24 and second jiao of support 34 are fixed on folder in tandem Have on bottom plate 1, and first jiao of support 24 and second jiao of support 34 are located at the right side of positioning cylinder 6;9th link block 23 across It connects between first jiao of support 24 and second jiao of support 34;Positioning cylinder fixing seat 25 is arranged on positioning cylinder 26, positions gas The output shaft of cylinder 26 is located in positioning cylinder fixing seat 25;Locating piece 22 is located at the top of positioning cylinder fixing seat 25;Positioning pin 27 is vertically arranged, and positioning pin 27 is connected with locating piece 22, and the quantity of positioning pin 27 is two, and two 27 1 the first from left of positioning pin are rightly It is arranged on locating piece 22, and the bottom end of one of positioning pin 27 is connected with the output shaft of positioning cylinder 26;Auxiliary support block 36 are arranged in the top of second jiao of support 34;Positioning cylinder 26 moves up and down, and drives coupled positioning pin 27 to move, in turn Locating piece 22 is driven to move up and down, when in use, stamping parts 21 is assemblied on locating piece 22, and stamping parts 21 may be implemented in this way Upper and lower position adjustment.
Stamping parts leakproof detection sensor 20 is connected by the first fixed block 35 with second jiao of support 34;First jiao of support 24 L-shaped structure, second jiao of support 34 is in zigzag structure, and one end of the first fixed block 25 is fixed on the vertical of second jiao of support 34 The top in portion is connected, and stamping parts leakproof detection sensor 20 is fixed on the other end of the first fixed block 25;The anti-leak detection of stamping parts Sensor 20 is located at the top of locating piece 22.
The top of the 6th link block 16 is arranged in by the second fixed block 18 for steel bar piece leakproof detection sensor 17.
The automobile pedal bracket welding tooling of the utility model, stamping parts 21 and reinforcing bar for welding of automotive pedal support Stamping parts 21 is assembled on locating piece 22 when in use and positions stamping parts 21, auxiliary support block by positioning pin 27 by part 19 36 support stamps 21, then stamping parts compression cylinder driving stamping parts compresses pressure head 14 and compresses stamping parts 21, while stamping parts The induction of leakproof detection sensor 20 has stamping parts 21, alarms if induction is less than there is stamping parts 21;Then steel bar piece 19 is assembled Onto stamping parts 21, steel bar piece compression cylinder 6 drives steel bar piece to compress pressure head 11 and compresses steel bar piece 19, while the anti-missing inspection of steel bar piece Surveying the induction of sensor 17 has steel bar piece 19, alarms if induction is less than there is steel bar piece 19.
In conclusion the automobile pedal bracket welding tooling of the utility model, each part can be positioned individually and individually Adjustment can individually detect whether neglected loading and assembly in place for each part, and effectively be protected welding slag, protect The scrappage of product is substantially reduced under the premise of card product quality and guarantees the stability and consistency of size.
Those of ordinary skill in the art it should be appreciated that more than embodiment be intended merely to illustrate that this is practical new Type, and be not used as the restriction to the utility model, as long as in the spirit of the utility model, to the above Variation, the modification of embodiment will all be fallen in the Claims scope of the utility model.

Claims (4)

1. a kind of automobile pedal bracket welding tooling, which is characterized in that including clamp bottom board, stamping parts hold-down mechanism, steel bar piece Hold-down mechanism, welding slag protection copper sheet, position-limit mechanism, positioning mechanism, stamping parts leakproof detection sensor and the anti-leak detection of steel bar piece Sensor, in which:
The stamping parts hold-down mechanism includes that L-type link block, stamping parts compression cylinder, the first link block and stamping parts compress pressure Head, the L-type link block and stamping parts compression cylinder are separately fixed at the middle part of the clamp bottom board, first link block position In the top of the L-type link block, the bottom end of first link block is connected with the output shaft of the stamping parts compression cylinder, institute It states stamping parts and compresses the top that pressure head is fixed on first link block;
The steel bar piece hold-down mechanism includes steel bar piece compression cylinder, steel bar piece compression pressure head, cylinder saddle, steel bar piece compression pressure Head limited block and the second~the 5th link block, the steel bar piece compression cylinder is fixed on the clamp bottom board, and the reinforcing bar Part compression cylinder is located at the left side of the stamping parts compression cylinder;The steel bar piece compresses pressure head and is laterally arranged, the steel bar piece The one end for compressing pressure head is connected with the output shaft of the steel bar piece compression cylinder, and the other end is connected with the 5th link block, and The steel bar piece compresses one end that pressure head is connected with the 5th link block and is located at the top that the stamping parts compresses pressure head;It is described Cylinder saddle is between the steel bar piece compression cylinder and stamping parts compression cylinder, the top of the cylinder saddle and the steel The middle part that rib compresses pressure head is connected;The steel bar piece compresses the top that the cylinder saddle is arranged in pressure head limited block, and institute It states steel bar piece and compresses the lower section that pressure head limited block is located at steel bar piece compression pressure head;The bottom end of second link block and cylinder Support is connected, and the top of second link block is connected by the third link block with the 4th link block;Described 4th Link block is located at the rear that the stamping parts compresses pressure head;
The welding slag protection copper sheet setting compresses pressure head in the steel bar piece and stamping parts compresses between pressure head, and the steel bar piece It compresses and is provided with adjusting gasket between pressure head and welding slag protection copper sheet;
The position-limit mechanism include limiting cylinder, limiting cylinder angle support, the 6th link block, the 7th link block, the 8th link block, The first limit block and the second limit block, limiting cylinder angle support is fixed on the clamp bottom board, and the limiting cylinder Angle support is located at the rear of the steel bar piece compression cylinder, and the limiting cylinder is fixed on the front side of limiting cylinder angle support Face, the output shaft of the limiting cylinder is towards right setting, one end phase of the output shaft of the limiting cylinder and the 7th link block Even, the other end of the 7th link block is connected with first limited block;6th link block is located at the 7th connection The right side of block;One end of 8th link block is fixed on the rear wall of limiting cylinder angle support, the other end and described the Two limited blocks are connected;Described one the first from left of the first limit block and the second limit block is arranged rightly;
The positioning mechanism include positioning cylinder, first jiao of support, second jiao of support, the 9th link block, positioning cylinder fixing seat, Locating piece, positioning pin and auxiliary support block, the positioning cylinder are fixed on the clamp bottom board, and the positioning cylinder is located at The right side of the stamping parts compression cylinder;First jiao of support and second jiao of support are fixed on the fixture bottom in tandem On plate, and first jiao of support and second jiao of support are located at the right side of the positioning cylinder;9th link block across It connects between first jiao of support and second jiao of support;The positioning cylinder fixing seat is arranged on the positioning cylinder, institute The output shaft for stating positioning cylinder is located in the positioning cylinder fixing seat;The locating piece is located at the positioning cylinder fixing seat Top;The positioning pin is vertically arranged, and the positioning pin is connected with the locating piece;Auxiliary support block setting is described the The top of two jiaos of supports;
The stamping parts leakproof detection sensor is connected by the first fixed block with second jiao of support;
The top of the 6th link block is arranged in by the second fixed block for the steel bar piece leakproof detection sensor.
2. a kind of automobile pedal bracket welding tooling according to claim 1, which is characterized in that first jiao of support be in L-shaped structure, second jiao of support are in zigzag structure, and one end of first fixed block is fixed on second jiao of support The top of vertical portion is connected, and the stamping parts leakproof detection sensor is fixed on the other end of first fixed block;The punching Casting die leakproof detection sensor is located at the top of the locating piece.
3. a kind of automobile pedal bracket welding tooling according to claim 1, which is characterized in that the cylinder saddle it is upper Portion is connected with the middle part that the steel bar piece compresses pressure head by connecting rod.
4. a kind of automobile pedal bracket welding tooling according to claim 1, which is characterized in that the quantity of the positioning pin It is two, two described one the first from left of positioning pin are arranged in rightly on the locating piece, and the bottom end of one of them positioning pin It is connected with the output shaft of the positioning cylinder.
CN201822172482.5U 2018-12-24 2018-12-24 A kind of automobile pedal bracket welding tooling Active CN209288615U (en)

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Application Number Priority Date Filing Date Title
CN201822172482.5U CN209288615U (en) 2018-12-24 2018-12-24 A kind of automobile pedal bracket welding tooling

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CN209288615U true CN209288615U (en) 2019-08-23

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109396726A (en) * 2018-12-24 2019-03-01 上海和达汽车配件有限公司 A kind of automobile pedal bracket welding tooling

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109396726A (en) * 2018-12-24 2019-03-01 上海和达汽车配件有限公司 A kind of automobile pedal bracket welding tooling
CN109396726B (en) * 2018-12-24 2024-03-22 上海和达汽车配件有限公司 Welding tool for automobile pedal support

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