CN209284268U - A kind of hawthorn is cleaned automatically, dries up, squeezing cake system - Google Patents

Abstract

The utility model is a hawthorn automatic cleaning, drying, and cake squeezing system. The equipment line integrates the functions of transportation, cleaning, water recycling, drying and squeezing cakes, and is a new type of system that saves time, labor and resources. The device includes a transport device, a cleaning device, a water circulation device, a filter device, a drying device, and a cake squeezing device. Its main structure includes: a conveyor belt; a spiral water tank; a water receiving tank; a filter plate; Grinding rollers and multiple connection mechanisms. Its characteristics are: recycling water resources; drying the hawthorn without losing the internal moisture; integrating multiple functions; the integrated structural design can improve the efficiency of the factory when processing hawthorn and reduce unnecessary waste. Human and material resources to improve efficiency for factories and processing enterprises.

Description

A Hawthorn Automatic Cleaning, Blow-drying and Cake Squeezing System

technical field

The invention relates to a water recycling method, which integrates the functions of conveying, cleaning, water recycling, drying and extruding cakes. Suitable for large factory operations.

Background technique

In terms of hawthorn processing, most of the current production methods in the factory are relatively old production processes: from manual collection of raw materials, to large buckets for washing, at the same time, manual stirring is required to remove impurities, and then after a long period of precipitation, it is carried out manually. The branches and leaves are fished out, and then sliced and formed in the traditional way, naturally dried in the sun, etc. Although such an operation process can achieve a certain degree of refinement, it causes excessive waste of resources in terms of manpower, material resources, hydraulic power, etc., and is seriously time-consuming.

Therefore, a brand new hawthorn washing, drying and cake squeezing system came into being. This system can carry out more efficient and integrated processing for the production of hawthorn products. The water can be recycled through the water pump structure, which can greatly save water resources. At the same time, the new fan drying method can better retain the antioxidant substances in the hawthorn. Finally, this system is a fully automatic operation mode, which can save human resources, achieve the purpose of truly liberating hands and increasing efficiency.

Utility model content

In view of the defects of the existing processing methods of hawthorn in the factory, such as the defects described in the background art, the purpose of the present invention is to provide a design of a process line that is reliable in operation, improves efficiency, and saves resources. The object of the present invention is achieved through the following technical solutions:

In order to achieve the above purpose, the utility model provides the following technical solutions: the device includes a transport device, a cleaning device, a water circulation device, a filtering device, a drying device, and a cake squeezing device. Its main structure includes: conveyor belt; spiral water tank; water receiving tank; filter plate; water pump; connecting water pipe; drying fan; grinding roller and multiple connection mechanisms. The hawthorns are arranged in an orderly manner when passing through the conveyor belt and enter the hawthorn cleaning device under the action of force. The cleaning device part uses circulating water, and a spiral water tank is designed to clean the hawthorn after many tests. Four small fans are used in the drying part to process the hawthorn on the basis of retaining the moisture and nutrients. In the cake extrusion system, two intermeshing sawtooth rolling rollers are used for cake extrusion.

The transmission device in the hawthorn automatic cleaning, drying, and cake extrusion system includes a hawthorn conveyor belt, a small baffle is installed on the surface of the conveyor belt (the number is not counted here), and a fixing device is installed under the conveyor belt. The device includes two first support rods, and the two first support rods are connected to the two sides of the starting end of the conveyor belt to support them. Two second support bars are installed on both sides of the middle end of the conveyor belt, and third support bars are installed on both sides of the end of the conveyor belt. The lower ends of the two first support rods, the two second support rods, and the two third support rods are connected by cross bars to play a stabilizing role. Two retaining rods are installed on the side of the conveyor belt, which can ensure that the hawthorns run on a fixed track during the transportation of the hawthorns. The terminal of the conveyor belt is equipped with an intercepting rod, which can intercept and arrange the hawthorns when the conveyor belt is running, so as to avoid the stacking phenomenon of the hawthorns and ensure the orderly transportation of the hawthorns.

The hawthorn circulation cleaning device includes a hawthorn omission device, and the hawthorn omission device is fixedly installed under the end of the conveyor belt. The spiral water tank is set at the lower end of the hawthorn leaking device, and the hawthorn leaking device is an inverted hollow platform for gathering the delivered hawthorns. The buffer water tank is placed under the spiral water tank. Driven by the water flow, the hawthorn will rush to the buffer water tank. At this time, the depression of the buffer water tank can relieve the water pressure, making it difficult for the hawthorn to fly out. The hawthorn cleaning and transportation water tank is connected to the buffer water tank, and plays the role of transporting and cleaning the hawthorn. The filter plate is connected between the hawthorn washing and transporting water tank and the drying device, and is used for filtering branches and leaves. The filtering water tank is located under the buffer water tank and the hawthorn cleaning and transporting water tank. The suction water pump is arranged on the rear wall of the filtering water tank, and is connected with the connecting water pipe passing through the filtering water tank. After the hawthorn is cleaned, the water in the filtered water tank is pumped back into the hawthorn leaking device under the action of the water pump, so that the use of circulating water can be realized. One end of the connecting water pipe is connected to the hawthorn leaking device, and the other end is connected to the water pump to realize water transmission, which is a key point in the water cycle.

The hawthorn drying device includes a filter conveyor belt installed at the end of the cleaning device. The surface of the filter conveyor belt is provided with through holes, and the through holes are arranged in an orderly manner on the surface of the filter conveyor belt to preliminarily filter out the water droplets on the surface of the hawthorn. The upper end of the drying device is equipped with a fan, the fan is spiral, and its air outlet is aligned with the upper surface of the filter conveyor belt, and the water on the surface of the hawthorn is blown dry by blowing, the effect is mild, and it is not easy to damage the moisture and nutrients inside the hawthorn .

The hawthorn cake extrusion device is located at the end of the equipment line and below the filter conveyor belt of the drying device. The hawthorn receiving groove is fixed on the upper part of the rolling shaft. There are two hawthorn rollers in total, which are zigzag rollers whose surface covers the shell of the drying device. The motor is located at the side of the hawthorn cake extruding device. The hawthorn output end is located at the lower end of the rolling shaft, and is used for transporting the rolled hawthorn out.

Preferably, support rods are installed on both sides of the conveyor belt, and the support rods are located at the beginning, middle and end of the conveyor belt. The support rods are connected with cross bars between the support rods to ensure the stability of the structure.

Preferably, the intercepting rod has a laminated structure, which has a mild effect and is not easy to damage the surface of the hawthorn.

Preferably, the number of the filter plates is two, and one is placed at the beginning of the cleaning transport tank and the filter tank.

Preferably, the cleaning device and the drying device are connected by a filter conveyor belt.

Preferably, the casing materials of each mechanism are materials with high strength and strong corrosion resistance.

Compared with the prior art, the beneficial effect of the utility model is: through the integrated treatment structure, the hawthorn can be pre-treated more efficiently. At the same time, the water can be recycled by using the method of filtering to remove impurities and pumping water, which effectively relieves the pressure of the large water consumption of the factory. In addition, the unique drying method keeps the nutrients and moisture of the raw materials, which greatly reduces the difficulty of post-production. Finally, the integrated structural design can improve the efficiency of the factory when processing hawthorn, reduce unnecessary manpower and material resources, and improve the efficiency of the factory and processing enterprises.

Description of drawings

Fig. 1 is the structural diagram of the transportation part of the utility model;

Fig. 2 is the structural diagram of the cleaning and water recycling parts of the utility model hawthorn;

Fig. 3 is a partial structure diagram of the utility model for drying and extruding cakes;

Fig. 4 is the overall structure diagram of the utility model.

Among the figure: 1, conveyor belt, 2, first support bar, 3, second support bar, 4, third support bar, 5, baffle plate, 6, stop bar, 7, intercepting bar, 8, hawthorn omission device, 9 , spiral water tank, 10, buffer water tank, 11, cleaning and transporting water tank, 12, filter plate, 13, filter water tank, 14, suction water pump, 15, connecting water pipe, 16, filter conveyor belt, 17, through hole, 18, fan, 19, hawthorn receiving groove, 20, rolling shaft, 21, motor, 22, hawthorn output end.

Detailed ways

The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.

Please refer to Figures 1-4, the utility model provides a technical solution: the utility model is a hawthorn processing equipment line integrating the functions of transportation, cleaning, water recycling, drying and squeezing cakes, which is a time-saving and labor-saving A new system that saves resources. The device includes a transport device, a cleaning device, a water circulation device, a filtering device, a drying device, and a cake squeezing device. Its main structure includes: conveyor belt; spiral water tank; water receiving tank; filter plate; water pump; connecting water pipe; drying fan; grinding roller and multiple connection mechanisms.

A transmission device in a hawthorn automatic cleaning, drying, and cake extrusion system, including a conveyor belt 1, a small baffle 5 is installed on the surface of the conveyor belt 1, and the function of the small baffle is to prevent the hawthorns placed on the conveyor belt from being fixed. The effect is to prevent the hawthorn from moving around at will. A fixing device is installed below the conveyor belt 1, and the fixing device includes a first support rod 2, the number of the first support rods 2 is two, and the two first support rods 2 are connected at the beginning of the conveyor belt to play a supporting role. A second support rod 3 is installed at the middle end of the conveyor belt 1, and a third support rod 4 is installed at the end of the conveyor belt 1, both of which are two in number and arranged on both sides of the conveyor belt respectively. The lower ends of the two first support rods 2 , the two second support rods 3 , and the two third support rods 4 are connected by cross bars to play a stabilizing role. The side of the conveyor belt 1 is equipped with two retaining rods 6, which can ensure that the hawthorn runs on a fixed track during the transportation of the hawthorn, and prevent the hawthorn from flying out of the device. The terminal of the conveyor belt 1 is equipped with an intercepting rod 7, which can intercept and arrange the hawthorns when the conveyor belt 1 is running, so as to avoid stacking of the hawthorns and ensure the orderly transportation of the hawthorns.

In the hawthorn circulation cleaning device, the cleaning capacity of the hawthorn is 1 ton/hour. The structure includes a hawthorn omission device 8, which is fixedly installed under the terminal of the conveyor belt 1, and the spiral water tank 9 is provided at the lower end of the hawthorn omission device 8, so that the hawthorns that are transported can pass through the water, the inner wall of the water tank and the slideway. Under the action of centrifugal force, the branches, leaves and dust on the surface are automatically removed. The hawthorn omission device 8 is an inverted hollow platform for gathering hawthorn. The buffer tank 10 is placed under the spiral tank 9 . The hawthorn cleaning and transportation water tank 11 is connected to the buffer water tank 10, driven by the water flow, the hawthorn will rush to the buffer water tank, at this time, the depression of the buffer water tank can relieve the water pressure, so that the hawthorn is not easy to fly out. The filter plate 12 is connected between the hawthorn washing and transporting water tank 11 and the drying device for filtering branches and leaves. The filter tank 13 is located below the buffer tank 10 and the hawthorn cleaning and transport tank 11 . The suction water pump 14 is arranged on the rear wall of the filtering water tank 13 and is connected with the connecting water pipe 15 passing through the filtering water tank 13 . After cleaning the hawthorn, the water in the filter water tank 13 is pumped back in the hawthorn omission device 8 again under the action of the suction water pump, so that the use of circulating water can be realized. One end of the connecting water pipe 15 is connected with the hawthorn omission device 8, and the other end is connected with the water pump 14, which is a key point in the water circulation link.

The hawthorn drying device includes a filter conveyor belt 16, and the filter conveyor belt 16 is installed at the end of the cleaning device. The surface of the filter conveyor belt 16 is provided with through holes 17, and the through holes 17 are arranged in an orderly manner on the surface of the filter conveyor belt 16 to preliminarily filter out the water droplets on the surface of the hawthorn. The upper end of the drying device is equipped with a fan 18, the fan 18 is spiral, and its air outlet is aligned with the upper surface of the filter conveyor belt 16, and the water on the surface of the hawthorn is blown dry by blowing, the effect is mild, and it is not easy to damage the internal moisture of the hawthorn. and nutrients.

The hawthorn cake extruding device is located at the end of the equipment line, below the filter conveyor belt 16 of the drying device. The hawthorn receiving groove 19 is fixed on the upper part of the rolling shaft 20 . There are two hawthorn rolling shafts 20, which are zigzag rollers whose surface covers the shell of the drying device. The motor 21 is located at the side of the hawthorn cake extruding device. The hawthorn output end 22 is located at the lower end of the rolling shaft for transporting the rolled hawthorn.

Specifically, the hawthorn omission device 8 is installed under the conveyor belt 1, and it is a detachable structure, which can be disassembled and cleaned during non-working hours. The spiral water tank 9 is connected below the 8, and it can be changed into a structure integrated with the omission device, which is convenient for disassembly and cleaning. The separate structure pointed out in this specification can help to understand the structure more clearly.

Specifically, the number of the blower is four, and the drying power is increased. At the same time, the number of through holes is not counted, and they are laid in an orderly manner in rows and columns. In the later stage, it can be changed to a rectangle, so that the hawthorn can be filtered more safely, and the hawthorn can be prevented from being filtered out by mistake and branches and leaves because of the circular structure.

Specifically, the rolling shaft 20 is a zigzag rolling shaft that can mesh with each other, because the fruit processed in this program is hawthorn, and it can be improved in the future by changing the shape of the rolling shaft to process different types of fruits and vegetables of different shapes. , the efficiency of this pipeline can be further improved.

Working principle: when the utility model is in use, the inclination angle of the conveyor belt 1 is adjusted according to the number of hawthorns to be processed, so as to achieve a more efficient transmission effect. Under the support of the bracket and the joint action of the gear bar 6 and the intercepting bar 7, the hawthorn is transported to the cleaning equipment while ensuring the stability of the delivery route. The hawthorn is delivered to the spiral water tank 9, and under the action of the water pressure and the rotation of the rotary cylinder, the branches and leaves of the hawthorn are separated from the hawthorn fruit body and the surface dust is washed away. The concave structure below the spiral water tank, that is, the buffer water tank 10 can effectively buffer the water pressure, so that the hawthorn is not easy to fly out. Driven by the water flow, impurities such as branches and leaves fall on the lower filter plate 12 . After the water is filtered clean, under the action of the suction water pump 14, the clean water is effectively pushed up by the effect of pressure to the hawthorn omission device 8 for recycling. The connecting water pipe 15 is used to connect the lower filtering water tank 13 and the hawthorn leaking device 8 on the top when the water is recycled. In the drying part, four drying fans 18 of the same size and type are used to remove the water droplets attached to the surface of the hawthorn after cleaning in two steps of filtering the conveyor belt 16 and drying with the fan 18, so as to facilitate subsequent hawthorn treatment. Finally, in the grinding process, the hawthorn is crushed into a specific shape by using two intermeshing sawtooth grinding rollers 20, and then output from the hawthorn output port 22, which can be connected to other transportation tools to transport the hawthorn, which is convenient for the production of the finished hawthorn in the later stage.

It is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, no matter from all points of view, the embodiments should be regarded as exemplary and non-restrictive, and the scope of the present invention is defined by the appended claims rather than the above description, so it is intended to fall within the scope of the claims All changes within the meaning and range of equivalents of the required elements are included in the present invention. Any reference sign in a claim should not be construed as limiting the claim concerned.

In addition, it should be understood that although this specification is described according to implementation modes, not each implementation mode only includes an independent technical solution, and this description in the specification is only for clarity, and those skilled in the art should take the specification as a whole , the technical solutions in the various embodiments can also be properly combined to form other implementations that can be understood by those skilled in the art.

Claims (3)

1. a kind of hawthorn is cleaned automatically, dries up, squeezing cake system, including conveyer belt (1), it is characterised in that: conveyer belt (1) table Face is equipped with small front apron (5), and equipped with fixed device below the conveyer belt (1), the fixed device includes first support bar (2), first support bar (2) quantity is two, and described two first support bars (2) are connected to transmission rim end and play support work With；In the conveyer belt (1), middle-end is equipped with second support bar (3), and in the conveyer belt (1), terminal is equipped with third support rod (4)；Described two first support bars (2), described two second support bars (3), described two third support rod (4) lower ends pass through Cross bar connection, plays stabilization；Conveyer belt (1) side is equipped with two bars (6), can guarantee hawthorn in hawthorn transport It is run by fixation locus；Conveyer belt (1) terminal is equipped with interception bar (7)；The hawthorn circulation cleaning device, including hawthorn are dredged Leakage device (8), hawthorn careless omission device (8) are fixedly installed in below conveyer belt (1) terminal, and the spiral shape sink (9) is opened Set on hawthorn careless omission device (8) lower end, hawthorn careless omission device (8) is to be inverted hollow halfpace, to collapse hawthorn；It is described slow Flushing tank (10) is placed below spiral shape sink (9)；Hawthorn cleaning transport sink (11) is connected to surge tank (10), Play a part of to transport and clean hawthorn；The filter plate (12) is connected between hawthorn cleaning transport sink (11) and drying unit, To filter branches and leaves sundries；The filtering trough (13) is located at below surge tank (10) and hawthorn cleaning transport sink (11)； The water pump that draws water (14) is placed in filtering trough (13) rear wall, is connected with the connection water pipe (15) for passing through filtering trough (13)； The connection water pipe (15) one end is connect with hawthorn careless omission device (8), and the other end is connect with the water pump that draws water (14)；The hawthorn is dried Equipment for drying, including filtering conveyer belt (16), the filtering conveyer belt (16) are installed on cleaning device end；The filtering conveyer belt (16) surface is provided with through-hole (17), and the through-hole (17) is in filtering conveyer belt (16) surface ordered arrangement, to be tentatively filtered dry hawthorn The droplet on surface；The drying unit upper end is equipped with blower (18), and the blower (18) is spiral shape, and air outlet was aligned Filter conveyer belt (16) upper surface；The hawthorn squeezes cake device, is located at equipment line least significant end, and position is in drying unit filtering transmission Below band (16)；Hawthorn receiving slit (19), which is fixed on, rolls axis (20) top；The hawthorn rolls totally two, axis (20), is sawtooth Shape roller bearing, surface cover drying unit shell；The motor (21) is located at hawthorn and squeezes cake device side；The hawthorn output end (22) it is located at and rolls axis lower end, the hawthorn after rolling is transported out.

2. a kind of hawthorn according to claim 1 is cleaned automatically, dries up, squeezing cake system, it is characterised in that: the hawthorn is dredged Leakage device (8) is used to receive the hawthorn sent, while it is connected to spiral shape sink (9) and connection water pipe (15)；Wherein Connection water pipe (15) is enabled water to for transporting water by spiral shape sink (9)；Spiral shell is equipped with inside the spiral shape sink (9) Revolve slideway.

3. a kind of hawthorn according to claim 1 is cleaned automatically, dries up, squeezing cake system, it is characterised in that: the blower (18) quantity is four.