CN209273997U - A kind of pallet welding streamline - Google Patents
A kind of pallet welding streamline Download PDFInfo
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- CN209273997U CN209273997U CN201821226910.1U CN201821226910U CN209273997U CN 209273997 U CN209273997 U CN 209273997U CN 201821226910 U CN201821226910 U CN 201821226910U CN 209273997 U CN209273997 U CN 209273997U
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- 238000003466 welding Methods 0.000 title claims abstract description 70
- 238000003801 milling Methods 0.000 claims abstract description 75
- 239000000463 material Substances 0.000 claims abstract description 41
- 238000007599 discharging Methods 0.000 claims abstract description 22
- 238000005520 cutting process Methods 0.000 claims abstract description 15
- 230000001360 synchronised effect Effects 0.000 claims description 18
- 230000007246 mechanism Effects 0.000 claims description 10
- 239000012943 hotmelt Substances 0.000 claims description 9
- 230000000712 assembly Effects 0.000 claims description 8
- 238000000429 assembly Methods 0.000 claims description 8
- 230000005540 biological transmission Effects 0.000 claims description 7
- 238000000465 moulding Methods 0.000 claims description 6
- 108091027981 Response element Proteins 0.000 claims description 3
- 230000004044 response Effects 0.000 claims description 3
- 229910001018 Cast iron Inorganic materials 0.000 claims 2
- 238000012545 processing Methods 0.000 abstract description 22
- 238000000034 method Methods 0.000 abstract description 13
- 230000008569 process Effects 0.000 abstract description 12
- 239000002994 raw material Substances 0.000 abstract description 8
- 238000005476 soldering Methods 0.000 abstract description 4
- 210000004243 sweat Anatomy 0.000 abstract description 4
- 238000012546 transfer Methods 0.000 abstract description 2
- 239000000047 product Substances 0.000 description 16
- 238000005096 rolling process Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 4
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 3
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 229910052709 silver Inorganic materials 0.000 description 2
- 239000004332 silver Substances 0.000 description 2
- 238000013459 approach Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000007373 indentation Methods 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 238000007726 management method Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000003032 molecular docking Methods 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 239000011265 semifinished product Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 230000035900 sweating Effects 0.000 description 1
Abstract
A kind of pallet welding streamline of the utility model is related to plastic pallet hot plate welding pipelining equipment field, is disposed with: material issuance station, hot plate welding station, milling side station, hot air welding station, cutting station and discharging station.After to pallet raw material hot plate welding, pallet enters the second chain group and carries out milling Bian Jiagong, carries out flash processing to pallet welding edge by milling cutter.Hereafter, pallet enters the hot air welding that third chain group carries out tread plate, and heat gun is by sweat soldering at tread plate and pallet transfer, after the completion of welding and the cutting that synchronizes.Finally, the single pallet that cutting is completed enters discharging station in the 4th chain group, pallet is laminated upwards in turn, after general stacking is accumulated to 10 pallets, is taken out and is seen off by operator.Multiple processing structures are integrated on an assembly line by its high degree of automation of the assembly line, based on plastic pallet sweat soldering, per pass process are carried out on the feeding line of continuous running, working efficiency is prominent.
Description
Technical field
The utility model relates to plastic pallet hot plate welding pipelining equipment fields, weld and flow more particularly to a kind of pallet
Waterline.
Background technique
Currently, the injecting products for needing welding assembly after injection molding, traditional handicraft are difficult to realize injecting products
Retrofit after being accurately positioned and welding, in the way of the multistage manufacturing processes manually carried out, although can effectively complete to produce
Product welding removes flash, cutting etc. processing.But since manual operation is there is many security risks, and processing efficiency
Also relatively low.Some separately machined equipment, such as sweating welder etc. only have the processing of single process, operation
In its also need to put the workpiece in next operation equipment interconnection second operation work by artificial transport, although to a certain extent
It improves work efficiency, but under macro-management mode, the degree of automation is low, equipment energy consumption also improves, and is unfavorable for looking forward to
The production-scale extension of industry.
Utility model content
The technical solution that the utility model uses is to provide a kind of pallet welding streamline, is disposed with: material issuance
Station, hot plate welding station, milling side station, hot air welding station, cutting station and discharging station；
Material issuance device is set on material issuance station, and material issuance device includes chaindriven first chain group；
Hot plate welding device is set on hot plate welding station, and the hot plate welding device, which includes at least, to be arranged on the rack
Upper die and lower die；Upper mold carries out molding welding with lower die in the case where going up and down driving force；It is additionally provided with hot melt component in rack, heats component
Horizontal sliding is between upper mold and lower die and heating component and heat simultaneously to the workpiece of its upper and lower two sides；It is embedding on the die holder of lower die
Enter being equipped with for formula and lifts component；The component of lifting includes the feeding belt pneumatically jacked；Feeding belt is jacked up to feed level simultaneously
Workpiece is picked；
Milling material device is provided on milling side station, milling material device includes the second chain group；It is set up above the second chain group
There are multiple milling cutters；Milling cutter is slidably fitted on guide frame；The milling cutter along workpiece edge dislocation；Milling side device further includes
Adjust wide component；Adjusting wide component includes motor-driven lead screw；The both ends of lead screw are connected on the milling cutter of the second chain group two sides, silk
Thick stick rotates to adjust the spacing of two side mill of the second chain group；
Tread plate welder is set on hot air welding station, and tread plate welder includes third chain group；In third
Multiple heat guns are set up on the upside of chain group；Heat gun is connected to air blower, the corresponding anti-skidding silver lap of each heat gun by tracheae
Around cylinder；
It cuts and work piece cut device is set on station, work piece cut device includes being set up in cutting above third chain group
Knife；Cutter is slided in a horizontal vertical on the traverse rod of third chain group；The traverse rod is slidably mounted on geo-stationary orbit simultaneously
On；The geo-stationary orbit is parallel with third chain group and is arranged in the same direction；Synchronous operation is additionally provided in third chain group
Reading mechanism, the reading mechanism include: by workpiece draw reading head, record reading head mobile data magnetic railings ruler；Institute
Magnetic railings ruler is stated by the operation data synchronous feedback of third chain group to the power source for driving traverse rod；
Discharging device is provided on discharging station, discharging device includes the 4th chain group, is arranged in the middle part of the 4th chain group
Lifter plate；The shelf of workpiece is stored in setting above lifter plate, and the limited block of Self-resetting is provided on the shelf；Multiple limited blocks
Holding workpiece prevents workpiece from falling；Lifter plate jacks up workpiece, and the edge of work opens limited block, and workpiece rises and be detached from limited block,
Limit block reset holds workpiece.
Preferably, the first chain group, the feeding belt, the second chain group, third chain group, the 4th chain group according to
Secondary sequence docking.
Preferably, the hot plate welding device includes upper die component and lower mold assemblies；Upper die component includes at least upper mold
Seat and upper mold, lower mold assemblies include at least lower die holder and lower die；The hot melt component includes at least fixed infrared heating unit
Bottom plate；Bottom plate is cooperated on two horizontally disposed line slide rails by sliding block；Line slide rail leads to upper die component and lower die
Between component；Driving rack is additionally provided in rack between two line slide rails；The bottom plate is by transmission gear and passes
Carry-over bar engagement；The upper die holder is matched on vertical guide post by guide sleeve, and the lower end of vertical guide post is lower die holder；Upper die holder
Lifting is driven by the hydraulic power of frame top；Component is lifted described in the lower die holder cooperation；It is opened on the seat board of lower die holder
Equipped with two for cooperating the through slot of the feeding belt；The feeding belt is set on belt wheel, and belt wheel is fixed on bracket；Bracket
It is driven and is gone up and down by pneumatic member；The fixture of clamping workpiece is provided on the lower die holder.
Preferably, section material frame is provided with above the second chain group；Multiple milling cutters are provided on section material frame；Milling cutter is by moving
Power part drives and mills flash close to the edge of workpiece along row rail；Vertical compressing fixture, fixture are provided on section material frame
It is pushed by cylinder；The pneumatic clamper and sliding rail in horizontal vertical the second chain group direction are provided on section material frame, sliding is matched on the slide rail
The fixture having for clamping workpiece is closed, fixture is connect by screw rod with pneumatic clamper, and chucking position can be adjusted according to product width；Second
The both ends of chain group are respectively arranged with the milling sliding rail in horizontal vertical the second chain group direction, are slidably matched on milling sliding rail useful
In the face cutter of flash on milling workpiece front/rear end；The milling for being parallel to it is respectively set in the two sides of the second chain group
Sliding rail；The radial cutter of the flash on milling workpiece left and right side is sliding combined on milling sliding rail；The milling sliding rail of two sides
Between the lead screw is set, and the bottom of milling sliding rail cooperates the adjusting sliding rail adjusted at one for spacing guiding；Institute
It states end face and radial cutter and feed and withdrawing is pushed by cylinder, knife group is mobile and milling cutter rotation is all driven by servo motor.
Preferably, the sliding slot for cooperating geo-stationary orbit is provided on the profile above third chain group；Synchronous rail
Road upper surface is provided with the flank of tooth, and one group of gear-tooth face engaging structure driven by servo motor is provided on the profile；It is described
The horizontally disposed traverse rod is fixed on geo-stationary orbit；Be slidably matched cutter assembly on traverse rod；And rack gear is set on traverse rod；Cutter
Component passes through another group of electrically driven (operated) gear-tooth item cooperation transmission；Cutter assembly includes the cutter that air pressure pushes；The end of cutter
It is hinged in cutter fixed plate；The reading mechanism of synchronous operation, the reading mechanism are additionally provided in third chain group
Be made of magnetic railings ruler and reading head, reading head be fixed on one can pneumatically reset by traction mechanism, the reading head is
The circular cone jacked by cylinder, circular cone, which moves upwards, to be attached on mobile product to realize synchronization by tethered sliding
Mobile reading, reading head and workpiece keep advanced in unison and advanced speed are synchronized to the servo motor.
Preferably, the shelf is the frame structure of cuboid；Product use is fetched and delivered in one of side setting of shelf
Opening, the bar for maintaining product to be laminated is provided on other three sides of shelf；Bar is placed in the vertical direction；
The bar is pushed by the stretching structure being threadedly engaged come front and back.
Preferably, each side for bar being arranged on shelf is provided with two bars；It is provided on bar vertical
Directly in its guide part；Guide part is set in the guide sleeve on shelf；The end of guide part then passes through screw handle and shelf phase
Even；The limited block is fixed by the connecting rod on shelf, and connecting rod in the same direction and is arranged in parallel with the 4th chain group；Limited block is logical
Articulated shaft is crossed to be fixed in connecting rod；Limited block is that rotation point is flipped up with articulated shaft, is also set between limited block and connecting rod
It is equipped with the spring for limiting block reset rotation；The link slot for the adjustment of connecting rod position is additionally provided on the shelf.
Preferably, the outside of the hot plate welding device is provided with profile outside plate；The top of the hot plate welding device
It is provided with electric cabinet；Electric control element in electric cabinet passes through the response element that electric lead is connected to response respectively；The electric cabinet
It is externally provided with operation controller.
Preferably, the first chain group, the second chain group, third chain group, the structure of the 4th chain group are identical,
It include two sprocket shafts；The both ends of sprocket shaft sprocket wheel is installed by bearing part；Then by being sleeved on chain between two sprocket shafts
Chain syn-chro-step transmission on wheel；The position-limited wheel and limit detecting element of auxiliary are additionally provided between two chains；Position-limited wheel
And its jacking is pushed by pneumatic element.
The beneficial effects of the utility model are: providing a kind of pallet welding streamline, have the advantage that
1, multiple processing structures are integrated on an assembly line, with plastic pallet sweat soldering by its high degree of automation
Based on, per pass process is carried out on the feeding line of continuous running, working efficiency is prominent.
2, a variety of fit systems are used, it is product-centered, the adjustment of processing structure, automatic identification are carried out as needed
Products characteristics, corresponding adjustment mechanical structure, manipulation ability are more ideal.
3, degree of intelligence is high, and cutting sub-material is carried out while product persistently conveys, and synchronization extent is high, will not influence cutting effect
Fruit reduces inferiority generation ratio, while further improving processing efficiency.
Detailed description of the invention
Fig. 1 is a kind of structure chart of pallet welding streamline of the utility model；
Fig. 2 is the structure chart of the first chain group cooperation hot plate welding device；
Fig. 3 is the partial enlarged view that lower mold assemblies go out in Fig. 2；
Fig. 4 is the structure chart for lifting component；
Fig. 5 is the top view for lifting component；
Fig. 6 is the structure chart of milling material device；
Fig. 7 is milling material station clamping device partial enlarged view in Fig. 1；
Fig. 8 is the structure chart for adjusting wide component；
Fig. 9 is the structure chart of tread plate welder；
Figure 10 is the partial enlarged view of work piece cut device in Fig. 1；
Figure 11 is the structure chart of work piece cut device；
Figure 12 is the magnetic railings ruler structure chart that can synchronize cutting；
Figure 13 is the structure chart of discharging device；
The components in the drawings are labeled as follows: 1, hot plate welding device；11, upper die holder；12, lower die holder；121, seat board；
122, through slot；13, rack；14, vertical guide post；15, hydraulic power；16, component is heated；161, bottom plate；162, line slide rail；
163, driving rack；17, component is lifted；171, feeding belt；172, belt wheel；173, bracket；174, cylinder is lifted；175, feeding electricity
Machine；18, electric cabinet；19, control panel；2, milling material device；21, section material frame；22, edge milling clamp component；221, side edge clamp；
222, compressing fixture；223, side fixture pneumatic clamper；224, screw rod is adjusted；23, face cutter；24, face milling motor；25, side
Milling cutter；26, side milling motor；27, milling sliding rail；28, pedestal；29, wide component is adjusted；291, lead screw；292, sliding rail is adjusted；
293, guide rail slide block；3, tread plate welder；31, heat gun；32, connecting rod；33, tracheae；34, air blower；35, anti-skidding silver lap
Around cylinder；36, rolling wheel；4, work piece cut device；41, sliding slot；42, geo-stationary orbit；43, traverse rod；44, cutter；45, circular cone；
46, magnetic railings ruler cylinder；47, magnetic railings ruler；5, discharging device；51, lifter plate；52, shelf；53, bar；54, screw handle；55,
Limited block；6, material issuance device；61, sprocket shaft；62, chain；63, position-limited wheel.
Specific embodiment
The preferred embodiment of the utility model is described in detail with reference to the accompanying drawing, so that the advantages of the utility model
It can be easier to be readily appreciated by one skilled in the art with feature, to make the protection scope of the utility model apparent clear
Define.
Attached drawing 1 to 13 is please referred to, the utility model embodiment includes:
A kind of pallet welding streamline, is disposed with: material issuance station, hot plate welding station, milling side station, hot air welding
Station, cutting station and discharging station.Plastic pallet successively passes through these stations, and is processed accordingly on these stations
Processing, process of the automatic control product from raw material to finished product.
Material issuance device 6 is set on material issuance station, and material issuance device 6 includes chaindriven first chain group, generally according to reality
Needs in the process of border can select artificial loading mode at material issuance device, can also cooperate other mechanical feeding sides
Formula, processed raw material are sent into hot plate welding station from material issuance device.After to pallet raw material hot plate welding, pallet enters the
Two chain groups carry out milling Bian Jiagong, carry out flash processing to pallet welding edge by milling cutter.Hereafter, pallet enters third chain
The hot air welding of group carry out tread plate, heat gun after the completion of welding and carry out sweat soldering at tread plate and pallet transfer same
The cutting of step.Finally, the single pallet that cutting is completed enters discharging station in the 4th chain group, pallet is by layer upwards in turn
It is folded, after general stacking is accumulated to 10 pallets, is taken out and seen off by operator.
Therefore, the first chain group, the second chain group, third chain group, the 4th chain group are that successively sequence is docked.And the
One chain group, the second chain group, third chain group, the structure of the 4th chain group are identical.They all include two sprocket shafts 61,
The both ends of sprocket shaft 61 sprocket wheel is installed by bearing part.It is then synchronous by the chain 62 being sleeved on sprocket wheel between two sprocket shafts
Transmission, is additionally provided with the position-limited wheel 63 and limit detecting element of auxiliary between two chains, and position-limited wheel 63 passes through pneumatic member
Part pushes its lifting.Position-limited wheel 63 is generally located on the junction of two neighboring structure for conveying station, due to adding for each station
Working hour is long different, therefore to ensure that the processing on next station completely carries out, special to be provided with limit detecting element.When whole
Machine operating system finds that processing does not complete on next station, and a upper process has been completed, and when feeding line continues feeding, limits
Position detecting element detects that the workpiece of conveying, position-limited wheel 63 jack up, make to be resident here by conveying workpieces, wait next work
Completing the process on position completes the process to next station, and position-limited wheel 63 is fallen, and workpiece is admitted to subsequent processing and is processed.
Material issuance station, hot plate welding station, milling side station, hot air welding station, cutting station and discharging station are respectively distinguished
A corresponding corresponding processing structure.
Hot plate welding device 1 is set on hot plate welding station, its effect of hot plate welding device 1 is to heat the raw material of pallet
It is welded into the pallet of semi-finished product, which employs hot plate welding technology, molding effect faster, is welded more stable and firm.Hot plate
Welder includes at least the upper die and lower die that are arranged in rack 13, the outside of rack is provided with profile outside plate, outside profile
The direction of feeding and discharging is left on plate in advance, and is respectively mounted openable door-plate on the profile outside plate in other directions.It produces
Product welding needs upper mold and lower die that the workpiece after hot melt is welded, therefore, upper die component and lower die group using molding power
Part generates molding movement in the case where going up and down driving force.Upper mold is fixed on upper die holder 11, and corresponding lower die is then fixed on lower die holder
On 12.Upper die holder 11 and lower die holder 12 are upper and lower opposite, more vertical guide posts 14 are arranged in rack 13, upper die holder 11 is by leading
Set is matched on vertical guide post 14, and the lower end of vertical guide post 14 is lower die holder 12.Upper die holder 11 is hydraulic by 13 top of rack
The driving lifting of power 15, when hydraulic power lifts upper die holder 11, the molding power that provides the foundation.
Hot melt component is additionally provided in rack 13, hot melt component 16 is located at the side of upper and lower mould.Heating component 16 includes fixing
The bottom plate 161 of heating tube, bottom plate 161 are cooperated on two horizontally disposed line slide rails 162 by sliding block.Line slide rail 162
Towards between upper die component and lower mold assemblies, hot melt component can by 162 horizontal sliding of line slide rail to upper mold and lower die it
Between and heat component the workpiece of its upper and lower two sides heated simultaneously.It is also set up in rack 13 between two line slide rails 162
There is driving rack 163, bottom plate 161 is engaged by transmission gear with driving rack 163, therefore when transmission gear drives in servo power
When dynamic lower operating, hot melt 16 integral slipping of component can be driven by driving rack 163.
Embedded be equipped with lifts component 17 on the die holder of lower die, and lifting component 17 includes the feeding belt pneumatically jacked
171, feeding belt 171 is jacked up to feed level and is picked to workpiece.Offered on the seat board 121 of lower die holder 12 two with
In the through slot 122 of cooperation feeding belt 171, through slot 122 is opened up along feed direction, with unification feeding in each through slot 122
Band 171.Feeding belt 171 is set on belt wheel 172, and belt wheel 172 is fixed on bracket 173, and belt wheel 172 is driven by feeding motor 175
Dynamic, bracket 173 is by lifting the driving lifting of cylinder 174, two 171 synchronizations of jacking up of feeding belt.On bracket 173 and it is provided with for band
The card slot for taking turns the adjustment of 172 positions, may be implemented the elastic adjusting of feeding belt 171.When the first chain wheel set by pallet raw material send to
When its junction with lower mold assemblies, feeding belt 171 is jacked up, and the synchronous rolling under motor driven of feeding belt 171 is sent, rolling rate
Identical as the rate of feed of the first chain wheel set, feeding belt 171 is by pallet raw material from delivery to lower die, feeling in the first chain wheel set
Under the monitoring for answering element, feeding belt 171 stops rolling and send and begin to decline, and pallet raw material is fallen in lower die.Similarly, work as hot plate welding
After, the pallet being welded is lifted and is rolled and sent to entering next process in the second chain group by the jack-up of feeding belt 171.
Electric cabinet 18 is provided at the top of hot plate welding device, the electric control element in electric cabinet 18 is connected by electric lead respectively
It is connected to the response element of response, electric cabinet is externally provided with operation controller 19.Hot plate welding can be hinged with by operation controller 19
It sets and is individually adjusted and manipulated, to meet the operation requirement under different situations, or the list in structural maintenance, processing fault
Solely controlled.
Milling material device 2 is provided on milling side station, milling material device includes the second chain group.It is set up above the second chain group
There is section material frame 21, multiple milling cutters are provided on section material frame 21.Milling cutter is divided into according to the difference of its Working position: 23 He of face cutter
Radial cutter 25, for face cutter for the weld flash on intermediate processing tray front/rear end, radial cutter is then for intermediate processing tray
Weld flash in left and right sides.The milling sliding rail 28 for being parallel to it is respectively set in the two sides of the second chain group；Milling
Be slidably matched radial cutter on sliding rail 28.Horizontal vertical is equally respectively arranged at the both ends of the second chain group to slide in its milling
Rail；Be slidably matched face cutter on milling sliding rail；Radial cutter 25 is driven by milling motor 26, and milling motor 25 is fixed on milling cutter
Pedestal 28 on, pedestal 28 then cooperates on milling sliding rail 27,26 mate gear rack structure of milling motor realize side milling
Knife is moved along Tray side.Milling cutter mills flash close to the edge of workpiece along corresponding guide frame, processing once at
Type, pallet can smoothly enter into subsequent processing.Vertical compressing fixture 22 is provided on section material frame 21, fixture is pushed away by cylinder
It is dynamic；It is provided with the pneumatic clamper 26 and sliding rail in horizontal vertical the second chain group direction on section material frame, is slidably matched on the slide rail useful
In the fixture of product clamping, pneumatic clamper is connect by screw rod 24 with fixture, and chucking position can be adjusted according to product width.
But the dimensional problem due to being processed pallet, it mills in crack approach and needs to be carried out automatically according to pallet dimension
It adjusts.So milling side device 2 further includes adjusting wide component 29.Adjusting wide component 29 includes motor-driven lead screw 291, lead screw setting
Between the milling sliding rail 27 of two sides, the both ends of lead screw 291 are indirectly connected to radial cutter 25.The bottom of milling sliding rail 27 passes through
The adjusting sliding rail 292 that the cooperation of guide rail slide block 293 is adjusted at one for spacing guiding, lead screw 291 rotate to adjust two side millings
The spacing of knife 25.The motor driven that lead screw 291 is controlled using system, operator manually adjust according to processing, root
Structure spacing is adjusted according to the size of product.
In pallet process, need to weld tread plate in tray surface, therefore be arranged on hot air welding station and prevent
Draw runner welder 3.Tread plate welder 3 includes third chain group；Multiple heat guns 31 are set up on the upside of third chain group,
Heat gun 31 is fixed by the connecting rod 32 of adjustable position, and heat gun 31 is determined according to the welding position of tread plate
Fixed position.Heat gun 31 is connected to air blower 34 by tracheae 33, and the corresponding tread plate winch spool 35 of each heat gun 31 is prevented
For draw runner on tread plate winch spool 35, the downstream of heat gun is also provided with the rolling wheel 36 for the welding of auxiliary anti-slipping item,
Rolling wheel 36 is by the mounting groove of the corresponding indentation tray surface of tread plate, and tread plate continues feeding in process and pallet conveys
Keep synchronous rate.
It cuts and work piece cut device 4 is set on station, be provided on the profile above third chain group for matching contract
The sliding slot 41 of track 42 is walked, geo-stationary orbit 42 is parallel with third chain group and setting in the same direction, geo-stationary orbit 42 cooperate in sliding slot 41
In interior fixed guide blocks, fixed guide blocks standing is motionless, and geo-stationary orbit 42 is moved horizontally along fixed guide blocks.Table on geo-stationary orbit 42
Face is provided with the flank of tooth, and the one group of gear and flank engagement that servo motor driving is provided on profile are driven.Geo-stationary orbit 42 is equipped with
Opposite two in parallel, a horizontally disposed traverse rod 43, traverse rod 43 and third chain are set up between two geo-stationary orbits 42
The positional relationship that group keeps antarafacial vertical.Geo-stationary orbit 42 can drive 43 traverse feed of traverse rod when moving horizontally, in synchronous rail
The end in road 42 also sets up limiter 46, and be slidably matched cutter assembly on traverse rod 43.Rack gear, cutter assembly are set on traverse rod 43
Cooperate also by electrically driven (operated) another group of gear-tooth engagement system.Cutter assembly includes the cutter 44 that air pressure pushes, cutter 44
End be hinged in cutter fixed plate.When cutter 44 is pushed by air pressure, cutter 44 rotates down around hinge joint and cuts it
In the pallet of downside, with sliding of the cutter assembly on traverse rod 43, pallet is cut into independent unit by cutter.But by
It is transverse slitting in cutter 44, also in synchronous feeding, therefore under the premise of not stopping feeding, the cutting of cutter 44 moves pallet
It is dynamic to be in synchronous advanced speed with pallet feeding.Otherwise, the section of pallet can generate deflection when cutter 44 is cut.Cause
This, is especially provided with the structure that can detecte pallet rate of feed and synchronous feedback to the mobile power of cutter 44.
The reading mechanism of synchronous operation is also provided between two chains of third chain group, reading mechanism is by magnetic
Grid ruler 47 and reading head form.Reading head is fixed on the piston rod of magnetic railings ruler cylinder 46, and reading head is the cone jacked by cylinder
Shape block 45, mobile with circular cone 45 when the jack-up of circular cone 45 penetrates in workpiece and workpiece is mobile, magnetic railings ruler 47 records to obtain circular cone
Mobile data on magnetic scale track, the mobile data are the rate of feed of third chain group, and magnetic railings ruler 47 simultaneously will change movement
Data synchronous feedback extremely drives the power source of traverse rod 43.After the completion of one stroke work, magnetic railings ruler cylinder 46 pushes reading head multiple
Position, magnetic railings ruler cylinder 45 only provides aerodynamic force when reading head resets during whole service.The start bit set of magnetic railings ruler 45
Below hot air welding station, magnetic railings ruler with keep advanced in unison by conveying workpieces and advanced speed be synchronized to servo motor.
Discharging device 5 is provided on discharging station, discharging device includes the 4th chain group.It is arranged in the middle part of the 4th chain group
Lifter plate 51；Above lifter plate 51 setting storage workpiece shelf 52, shelf 52 be cuboid frame structure, 4 of shelf
In side, wherein a setting picks and places the opening of workpiece in two opposite sides, another the 4th chain group of connection is convenient for work
Part enters, and the bar 53 for maintaining product to be laminated is provided on other two opposite sides.Each side of bar is set
Two bars 53 are provided on face, bar 53 is placed in the vertical direction.The effect of bar 53 be to be able to by pallet from
Four direction is maintained, next in lamination process generally within 10 pieces and 10 pieces because pallet discharging needs to first pass through stacking
Block can jack up upper one piece, therefore bar 53 plays the role of stability maintenance.But due to pallet dimension difference, bar is stretched
Length must be adjustable out.Gu being provided with the guide part perpendicular to it on bar, guide part is set in leading on shelf
In set, the end of guide part then passes through screw handle 54 and is connected with shelf, and by the adjusting of screw handle 54, bar 53 can be produced
Raw positive feeding or reversed retraction.
When pallet processing discharging, tray stack is by the way of automatic card lock.Self-resetting is provided on the inside of shelf
Limited block 55, multiple limited blocks 55, which hold workpiece, prevents workpiece from falling.Limited block is fixed by the connecting rod on shelf, is connected
Bar in the same direction and is arranged in parallel with the 4th chain group, and the link slot for the adjustment of connecting rod position is additionally provided on shelf.Limited block
55 are fixed in connecting rod by articulated shaft, and limited block is that rotation point is flipped up with articulated shaft, limited block 55 and connecting rod it
Between be additionally provided with for limited block 55 reset rotation spring.Lifter plate 51 jacks up workpiece, and the edge of work opens limited block 55, work
Part rises and is detached from limited block 55, and limited block 55 downwardly turns in the presence of a tensile force to be resetted and hold pallet workpiece.Pallet exists
It is stacked gradually under this structure, after being laminated to specified quantity, one group of pallet can be disposably transferred out of by operator
It goes, so that pallet can continue processing discharging.
The above description is only the embodiments of the present invention, and therefore it does not limit the scope of the patent of the utility model, all
Using equivalent structure or equivalent flow shift made by the utility model description, it is applied directly or indirectly in other phases
The technical field of pass, is also included in the patent protection scope of the utility model.
Claims (9)
1. a kind of pallet welding streamline, it is characterised in that: be disposed with: material issuance station, hot plate welding station, milling side work
Position, hot air welding station, cutting station and discharging station；Material issuance device is set on material issuance station, and material issuance device includes chain conveyer
The first chain group；Hot plate welding device is set on hot plate welding station, and the hot plate welding device, which includes at least, to be arranged in machine
Upper die and lower die on frame；Upper mold carries out molding welding with lower die in the case where going up and down driving force；Hot melt component is additionally provided in rack, heat
Molten component level slides between upper mold and lower die and heats component and heats simultaneously to the workpiece of its upper and lower two sides；In the mould of lower die
Embedded be equipped with lifts component on seat；The component of lifting includes the feeding belt pneumatically jacked；Feeding belt is jacked up to feeding
Height simultaneously picks workpiece；Milling material device is provided on milling side station, milling material device includes the second chain group；In the second chain
Multiple milling cutters are provided with above item group；Milling cutter is slidably fitted on guide frame；The milling cutter along workpiece edge dislocation；Milling
Side device further includes adjusting wide component；Adjusting wide component includes motor-driven lead screw；The both ends of lead screw are connected to the second chain group two
On the milling cutter of side, lead screw rotates to adjust the spacing of two side mill of the second chain group；Tread plate is arranged on hot air welding station to weld
Connection device, tread plate welder include third chain group；Multiple heat guns are set up on the upside of third chain group；Heat gun passes through
Tracheae is connected to air blower, the corresponding tread plate winch spool of each heat gun；It cuts and work piece cut device, workpiece is set on station
Cutter device includes the cutter being set up in above third chain group；Cutter is in a horizontal vertical on the traverse rod of third chain group
Sliding；The traverse rod is slidably mounted on geo-stationary orbit simultaneously；The geo-stationary orbit is parallel with third chain group and is arranged in the same direction；
The reading mechanism of synchronous operation is additionally provided in third chain group, the reading mechanism includes: the reading drawn by workpiece
Several, record reading head mobile data magnetic railings ruler；The magnetic railings ruler extremely drives the operation data synchronous feedback of third chain group
The power source of dynamic traverse rod；Discharging device is provided on discharging station, the discharging device includes the 4th chain group, in the 4th chain
Lifter plate is arranged in group middle part；The shelf of workpiece is stored in setting above lifter plate, and the limited block of Self-resetting is provided on the shelf；
Multiple limited blocks, which hold workpiece, prevents workpiece from falling；Lifter plate jacks up workpiece, and the edge of work opens limited block, and workpiece rises and takes off
From limited block, limits block reset and hold workpiece.
2. a kind of pallet welding streamline according to claim 1, it is characterised in that: the first chain group described is sent
Material strip, the second chain group, third chain group, the 4th chain group are successively sequentially docked.
3. a kind of pallet welding streamline according to claim 1 or 2, it is characterised in that: the hot plate welding device packet
Include upper die component and lower mold assemblies；Upper die component includes at least upper die holder and upper mold, and lower mold assemblies include at least lower die holder under
Mould；The hot melt component includes the bottom plate and cast iron frame of fixed fire-bar；Cast iron frame is cooperated by sliding block in two levels
On the line slide rail of setting；Line slide rail leads between upper die component and lower mold assemblies；Rack between two line slide rails
On be additionally provided with driving rack；The bottom plate is engaged by transmission gear with driving rack；The upper die holder is matched by guide sleeve
Together on vertical guide post, the lower end of vertical guide post is lower die holder；Upper die holder drives lifting by the hydraulic power of frame top；Institute
It states and lifts component described in lower die holder cooperation；Two are offered on the seat board of lower die holder for cooperating the through slot of the feeding belt；
The feeding belt is set on belt wheel, and belt wheel is fixed on bracket；Bracket is driven by pneumatic member and is gone up and down；It is arranged on the lower die holder
There is the fixture of clamping workpiece.
4. a kind of pallet welding streamline according to claim 3, it is characterised in that: be provided with above the second chain group
Section material frame；Multiple milling cutters are provided on section material frame；Milling cutter is driven and is milled along row rail close to the edge of workpiece excessive by force piece
Material；It is provided with the milling guide rod in horizontal vertical the second chain group direction on section material frame, is slidably matched on milling guide rod useful
In the face cutter of flash on milling workpiece front/rear end；The milling for being parallel to it is respectively set in the two sides of the second chain group
Sliding rail；The radial cutter of the flash on milling workpiece left and right side is sliding combined on milling sliding rail；The milling sliding rail of two sides
Between the lead screw is set, and the bottom of milling sliding rail cooperates the adjusting sliding rail adjusted at one for spacing guiding；Institute
It states face cutter and feed and withdrawing is pushed by cylinder, knife group is mobile and milling cutter rotation is all driven by servo motor, four sides milling cutter
Structure is identical.
5. a kind of pallet welding streamline according to claim 4, it is characterised in that: the profile above third chain group
The upper sliding slot being provided with for cooperating geo-stationary orbit；Geo-stationary orbit upper surface is provided with the flank of tooth, is provided with one group on the profile
The gear-tooth face engaging structure driven by servo motor；The horizontally disposed traverse rod is fixed on the geo-stationary orbit；On traverse rod
Be slidably matched cutter assembly；And rack gear is set on traverse rod；Cutter assembly is passed by another group of electrically driven (operated) gear-tooth item cooperation
It is dynamic；Cutter assembly includes the cutter that air pressure pushes；The end of cutter is hinged in cutter fixed plate；The reading head is fixed on one
It is a can pneumatically reset by traction mechanism, the reading head is the circular cone jacked by cylinder, and circular cone moves upwards attached
On mobile product to realize that synchronizing moving is read by tethered sliding, reading head and workpiece keep advanced in unison simultaneously
Advanced speed is synchronized to the servo motor.
6. a kind of pallet welding streamline according to claim 5, it is characterised in that: the shelf is the frame of cuboid
Structure；The opening of product is fetched and delivered in one of side setting of shelf, and shelf is provided on other three sides for tieing up
Hold the bar of product stacking；Bar is placed in the vertical direction；The bar is pushed away come before and after by the stretching structure being threadedly engaged
It send.
7. a kind of pallet welding streamline according to claim 6, it is characterised in that: each side of bar is arranged on shelf
Face is provided with two bars；The guide part perpendicular to it is provided on bar；Guide part is set in the guide sleeve on shelf
It is interior；The end of guide part then passes through screw handle and is connected with shelf；The limited block is fixed by the connecting rod on shelf, is connected
Bar in the same direction and is arranged in parallel with the 4th chain group；Limited block is fixed in connecting rod by articulated shaft；Limited block is with articulated shaft
Rotation point is flipped up, and the spring for limiting block reset rotation is additionally provided between limited block and connecting rod；On the shelf
It is additionally provided with the link slot for the adjustment of connecting rod position.
8. a kind of pallet welding streamline according to claim 7, it is characterised in that: the outside of the hot plate welding device
It is provided with profile outside plate；Electric cabinet is provided at the top of the hot plate welding device；Electric control element in electric cabinet passes through respectively
Electric lead is connected to the response element of response；The electric cabinet is externally provided with operation controller.
9. a kind of pallet welding streamline according to claim 8, it is characterised in that: the first chain group, the second chain
Article group, third chain group, the structure of the 4th chain group are identical, include two sprocket shafts；The both ends of sprocket shaft pass through bearing
Part installs sprocket wheel；It is then driven by the chain syn-chro-step being sleeved on sprocket wheel between two sprocket shafts；It is also set between two chains
It is equipped with the position-limited wheel and limit detecting element of auxiliary；Position-limited wheel simultaneously pushes its jacking by pneumatic element.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821226910.1U CN209273997U (en) | 2018-08-01 | 2018-08-01 | A kind of pallet welding streamline |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821226910.1U CN209273997U (en) | 2018-08-01 | 2018-08-01 | A kind of pallet welding streamline |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209273997U true CN209273997U (en) | 2019-08-20 |
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ID=67598256
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821226910.1U Withdrawn - After Issue CN209273997U (en) | 2018-08-01 | 2018-08-01 | A kind of pallet welding streamline |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209273997U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108973151A (en) * | 2018-08-01 | 2018-12-11 | 苏州凯尔博精密机械有限公司 | A kind of pallet welding streamline |
-
2018
- 2018-08-01 CN CN201821226910.1U patent/CN209273997U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108973151A (en) * | 2018-08-01 | 2018-12-11 | 苏州凯尔博精密机械有限公司 | A kind of pallet welding streamline |
| CN108973151B (en) * | 2018-08-01 | 2023-11-14 | 苏州凯尔博精密机械有限公司 | Tray welding assembly line |
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