CN209270993U - Powdered activated carbon is used for cane sugar manufacture syrup decolorization device - Google Patents
Powdered activated carbon is used for cane sugar manufacture syrup decolorization device Download PDFInfo
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- CN209270993U CN209270993U CN201821965111.6U CN201821965111U CN209270993U CN 209270993 U CN209270993 U CN 209270993U CN 201821965111 U CN201821965111 U CN 201821965111U CN 209270993 U CN209270993 U CN 209270993U
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Abstract
The utility model relates to syrup decolorization technical fields, it is a kind of powdered activated carbon for cane sugar manufacture syrup decolorization device, including active carbon case, triose starches case, an at least filter press, filter syrup case, filtered juice case and at least two or more leaf filters, active carbon box top is provided with feed opening, agitating paddle is provided in active carbon case, fixation is communicated with active carbon pipeline between active carbon lower box part and triose slurry box top, the box top fixation of triose slurry is communicated with the first syrup line, fixation is communicated with mixed liquor pipeline between triose slurry lower box part and filter press, fixation is communicated with the second syrup line between filter press and filtering syrup case, fixation is communicated with third syrup line between filtering syrup case and leaf filter, fixation is communicated with the 4th syrup line between leaf filter and filtered juice case.The utility model reasonable and compact in structure, it is easy to use, can preferably stable syrupy product quality, have the characteristics that safe, laborsaving, easy, efficient.
Description
Technical field
It is that a kind of powdered activated carbon is filled for cane sugar manufacture syrup decolorization the utility model relates to syrup decolorization technical field
It sets.
Background technique
Ion exchange system is the core equipment of refined sugar production, but always exists in operation due to syrup crude liquid in recent years
Pan feeding color value is high, turbidity is excessively high, and it is bad to cause the ion exchange system in subsequent handling to run, so that refined sugar product
Unstable quality causes very big influence to the recovery of refined sugar production period and product quality.
Since the molecule pigment content in syrup crude liquid is higher, small suspended matter is on the high side, lead to ion exchange system load
Weight is the main reason for causing ion exchange system operation bad.Therefore, it is necessary to the syrup before entrance ion exchange system
Sperm is tentatively pre-processed, and is stablized the product quality of syrup sperm, just be can solve ion exchange system and run bad problem.
Summary of the invention
The utility model provides a kind of powdered activated carbon for cane sugar manufacture syrup decolorization device, overcomes above-mentioned existing
The deficiency of technology can effectively solve in existing sugar industry, and the syrup due to caused by ion exchange system operation is bad is smart
The problem that liquid color value is excessively high, turbidity is excessively high.
The technical solution of the utility model is realized by following measures: a kind of powdered activated carbon is used for cane sugar manufacture
Syrup decolorization device, including active carbon case, triose slurry case, at least a filter press, filtering syrup case, filtered juice case and at least two
Leaf filter more than platform, active carbon box top are provided with feed opening, are provided with agitating paddle in active carbon case, active carbon lower box part with
Fixed between triose slurry box top to be communicated with active carbon pipeline, the box top fixation of triose slurry is communicated with the first syrup line,
Fixed between triose slurry lower box part and filter press to be communicated with mixed liquor pipeline, fixation is connected between filter press and filtering syrup case
Have the second syrup line, filter it is fixed between syrup case and leaf filter be communicated with third syrup line, leaf filter and filtered juice case it
Between fixation be communicated with the 4th syrup line.
Here is the further optimization and/or improvements to above-mentioned utility model technical solution:
Fixation is communicated with pipeloop between above-mentioned active carbon pipeline and active carbon box top, and fixed peace on pipeloop
Equipped with regulating valve.
Above-mentioned active carbon lower box part is provided with liquidometer, and at least one or more active carbon is fixedly installed on active carbon pipeline
Pump, and regulating valve and flowmeter are successively fixedly installed on the active carbon pipeline between pipeloop and triose slurry case.
Above-mentioned at least two or more leaf filters are connected in parallel, wherein a leaf filter it is normal cross syrup when, remaining leaf
Filter is precoated.
It is fixedly installed with the first feed pump on above-mentioned mixed liquor pipeline, the second charging is fixedly installed on third syrup line
Pump.
The utility model reasonable and compact in structure, it is easy to use, can preferably stable syrupy product quality, have peace
Entirely, laborsaving, easy, efficient feature.
Detailed description of the invention
Attached drawing 1 is the process structure schematic diagram of the best embodiment of the utility model.
Coding in attached drawing is respectively as follows: 1 and starches case for active carbon case, 2 for triose, and 3 be filter press, and 4 be filtering syrup case,
5 be leaf filter, and 6 be filtered juice case, and 7 be active carbon pipeline, and 8 be the first syrup line, and 9 be mixed liquor pipeline, and 10 be the second syrup
Pipeline, 11 be third syrup line, 12 be the 4th syrup line, 13 for active carbon pump, 14 be the first feed pump, 15 for second into
Material pump, 16 be flowmeter, and 17 be pipeloop.
Specific embodiment
The utility model is not limited by following embodiments, can technical solution according to the present utility model and actual conditions
Determine specific embodiment.
In the present invention, for ease of description, the description of the relative positional relationship of each component is according to specification
The Butut mode of attached drawing 1 is described, such as: front, rear, top, and bottom, left and right positional relationship be according to Figure of description 1
Butut direction determine.
The utility model is further described below with reference to examples and drawings:
As shown in Fig. 1, which includes active carbon case 1, triose for cane sugar manufacture syrup decolorization device
Case 2, at least a filter press 3, filtering syrup case 4, filtered juice case 6 and at least two or more leaf filters 5, active carbon case 1 is starched to push up
Portion is provided with feed opening, and agitating paddle is provided in active carbon case 1, and 1 lower part of active carbon case and triose slurry case are fixed between 2 top
It is communicated with active carbon pipeline 7, is fixed at the top of triose slurry case 2 and is communicated with the first syrup line 8, triose starches 2 lower part of case and pressure
Fixed between filter 3 to be communicated with mixed liquor pipeline 9, fixation is communicated with the second syrup line between filter press 3 and filtering syrup case 4
10, it filters fixation between syrup case 4 and leaf filter 5 and is communicated with third syrup line 11, it is fixed between leaf filter 5 and filtered juice case 6
It is communicated with the 4th syrup line 12.
Pigment is mainly polyphenol type organic in syrup crude liquid, and active carbon YL303 has well aromatic series organic matter
Adsorption effect.The utility model is by active carbon case 1, after active powdered carbon YL303 is mixed with water, is added to triose and starches case 2
It is interior, after Liqui-Char is mixed with syrup crude liquid, a large amount of pigment and macromolecular substances, absorption in activated carbon adsorption syrup crude liquid
The active carbon of pigment and macromolecular substances as useless solid discharge after filters pressing is handled, pass through into one by the syrup filtrate after filters pressing
The refined filtration of step obtains syrup sperm up to standard.When the utility model is used, active carbon addition weight is syrup crude liquid weight
When 0.25%, percent of decolourization 50%, when activated carbon addition is the 0.75% of syrup crude liquid, percent of decolourization 80%;Meanwhile using this dress
Postpone, active carbon add weight be syrup crude liquid weight 0.083% to 0.125% when, remelt syrup color value by 1500IU extremely
2000IU is reduced to 300IU to 400IU, and the turbidity of liquid glucose is in 200MAU, and liquid glucose is in bright shape, and therefore, this is practical new
Type can significantly improve the decolorizing effect and filter effect of syrup crude liquid.
Above-mentioned powdered activated carbon can be advanced optimized for cane sugar manufacture syrup decolorization device according to actual needs
Or/and it improves:
As shown in Fig. 1, fixed between 1 top of active carbon pipeline 7 and active carbon case to be communicated with pipeloop 17, and recycle
Regulating valve is fixedly installed on pipeline 17.
As shown in Fig. 1,1 lower part of active carbon case is provided with liquidometer, and at least one is fixedly installed on active carbon pipeline 7
The above active carbon pump 13, and adjusting is successively fixedly installed on the active carbon pipeline 7 between pipeloop 17 and triose slurry case 2
Valve and flowmeter 16.
As needed, the data that the liquidometer of active carbon case 1 is shown manually on time throw a certain amount of dry charcoal to active carbon
In case 1 and water mixing preparation is to required concentration, send by active carbon pump 13 to triose slurry case 2, meanwhile, pass through regulating valve
Adjust the additional amount of active carbon in time with flowmeter 16.
As shown in Fig. 1, at least two or more leaf filters 5 are connected in parallel, wherein a leaf filter 5 is normal to cross syrup
When, remaining leaf filter 5 is precoated.
As needed, a leaf filter 5 start filtering decoloration syrup when, by platform to spare leaf filter 5 carry out cleaning and
It precoats again, guarantees the continuous service of syrup crude liquid refined filtration process.
As shown in Fig. 1, it is fixedly installed with the first feed pump 14 on mixed liquor pipeline 9, is fixed on third syrup line 11
Second feed pump 15 is installed.
The above technical characteristic constitutes the most preferred embodiment of the utility model, with stronger adaptability and best implementation
Effect can increase and decrease non-essential technical characteristic, according to actual needs to meet the needs of different situations.
The use process of the best embodiment of the utility model: first by the Liqui-Char in active carbon case 1 through activated carbon tube
Line 7 is sent to triose by active carbon pump 13 and starches case 2, and syrup crude liquid is sent to triose through the first syrup line 8 and starches case 2, with activity
The mixed mixed liquor of charcoal liquid is sent by the first feed pump 14 to filter press 3 through mixed liquor pipeline 9, and the solid waste after filters pressing is from filter press
3 directly exclude, and obtained syrup filtrate is sent by the second syrup line 10 to filtering syrup case 4, using third syrup line
11 are sent by the second feed pump 15 to leaf filter 5, are obtained syrup sperm after the processing of leaf filter 5 and are sent by the 4th syrup line 12 to filter
In juice case 6.
Claims (7)
1. a kind of powdered activated carbon is used for cane sugar manufacture syrup decolorization device, it is characterised in that starched including active carbon case, triose
Case, at least a filter press, filtering syrup case, filtered juice case and at least two or more leaf filters, active carbon box top are provided with
Feed opening is provided with agitating paddle in active carbon case, between active carbon lower box part and triose slurry box top it is fixed be connected to it is active
Charcoal pipeline, triose slurry box top is fixed to be communicated with the first syrup line, and triose starches fixed between lower box part and filter press connect
It is connected with mixed liquor pipeline, fixed between filter press and filtering syrup case to be communicated with the second syrup line, filtering syrup case and leaf are filtered
Fixation is communicated with third syrup line between machine, and fixation is communicated with the 4th syrup line between leaf filter and filtered juice case.
2. powdered activated carbon according to claim 1 is used for cane sugar manufacture syrup decolorization device, it is characterised in that active carbon
Fixation is communicated with pipeloop between pipeline and active carbon box top, and regulating valve is fixedly installed on pipeloop.
3. powdered activated carbon according to claim 1 or 2 is used for cane sugar manufacture syrup decolorization device, it is characterised in that activity
Charcoal lower box part is provided with liquidometer, is fixedly installed at least one or more active carbon pump on active carbon pipeline, and pipeloop with
Regulating valve and flowmeter are successively fixedly installed on active carbon pipeline between triose slurry case.
4. powdered activated carbon according to claim 1 or 2 is used for cane sugar manufacture syrup decolorization device, it is characterised in that at least
Two or more leaf filters are connected in parallel.
5. powdered activated carbon according to claim 3 is used for cane sugar manufacture syrup decolorization device, it is characterised in that at least two
Leaf filter more than platform is connected in parallel.
6. powdered activated carbon described according to claim 1 or 2 or 5 is used for cane sugar manufacture syrup decolorization device, it is characterised in that
It is fixedly installed with the first feed pump on mixed liquor pipeline, the second feed pump is fixedly installed on third syrup line.
7. powdered activated carbon according to claim 3 is used for cane sugar manufacture syrup decolorization device, it is characterised in that mixed liquor
It is fixedly installed with the first feed pump on pipeline, the second feed pump is fixedly installed on third syrup line.
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CN201821965111.6U CN209270993U (en) | 2018-11-27 | 2018-11-27 | Powdered activated carbon is used for cane sugar manufacture syrup decolorization device |
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CN201821965111.6U CN209270993U (en) | 2018-11-27 | 2018-11-27 | Powdered activated carbon is used for cane sugar manufacture syrup decolorization device |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2021120770A1 (en) * | 2019-12-19 | 2021-06-24 | 浙江华康药业股份有限公司 | Xylose hydrolyzate decolorizing and filtering device and xylose hydrolyzate decolorizing and filtering method using same |
-
2018
- 2018-11-27 CN CN201821965111.6U patent/CN209270993U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2021120770A1 (en) * | 2019-12-19 | 2021-06-24 | 浙江华康药业股份有限公司 | Xylose hydrolyzate decolorizing and filtering device and xylose hydrolyzate decolorizing and filtering method using same |
EP3922337A4 (en) * | 2019-12-19 | 2022-04-13 | Zhejiang Huakang Pharmaceutical Co., Ltd. | Xylose hydrolyzate decolorizing and filtering device and xylose hydrolyzate decolorizing and filtering method using same |
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