CN209268631U - A kind of bean cotyledon production system - Google Patents
A kind of bean cotyledon production system Download PDFInfo
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- CN209268631U CN209268631U CN201820069454.8U CN201820069454U CN209268631U CN 209268631 U CN209268631 U CN 209268631U CN 201820069454 U CN201820069454 U CN 201820069454U CN 209268631 U CN209268631 U CN 209268631U
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- koji
- semen viciae
- viciae fabae
- fermentor
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Abstract
The utility model provides a kind of bean cotyledon production system, including green pepper embryo preparation system, semen viciae fabae valve koji-making system, fermentation system；The green pepper embryo preparation system includes sequentially connected cleaning machine, precooker, pulverizer, conveying device；The conveying device includes sequentially connected blender and green pepper embryo delivery pump, and the blender is connected on pulverizer；The semen viciae fabae valve koji-making system includes that cooling device, conveying classification inoculation apparatus and round koji-maker device are steamed in sequentially connected drift；The fermentation system includes semen viciae fabae valve fermentor, main fermentation tank and mixing feeding mechanism；The mixing feeding mechanism includes mixing tank for coating colors and feed pump, the system structure is simple, entire mechanization operation, and process control is more convenient, accurate, it ensure that bean paste flavor and quality, while promoting truly feasible Equipment Foundations for bean paste large-scale production and industrial upgrading.
Description
A kind of bean cotyledon production system
Technical field
The utility model relates to food seasoning production equipment technology, in particular to a kind of bean cotyledon production system.
Background technique
Bean paste, Sichuan Province Chengdu Pi Douqu (former Pixian County) specialty, Chinese geography famous special product are the big names in Sichuan three
One of valve.It takes the course of its own in selection and technique, unusual, and primary raw material is pimiento and semen viciae fabae valve, by pimiento
Salting zymolysis is fermented into broad bean paste valve at capsicum green pepper embryo, by semen viciae fabae valve, is then mixed in a certain ratio, by prolonged biology
Fermentation is made.Studies have shown that the fermentation process of bean paste is the coefficient result of multiple-microorganism.Influence microbial fermentation
, such as temperature, moisture, miscellaneous bacteria etc. many because being known as.
The production of bean paste includes the preparation of the preparation of broad bean paste valve raw material, capsicum green pepper embryo raw material, will be finally prepared into
To broad bean paste valve and capsicum green pepper embryo mixed fermentation produce to obtain bean paste, wherein the preparation of broad bean paste valve generally includes semen viciae fabae
Valve curing, inoculation material, semen viciae fabae valve koji-making, koji-making post-fermentation obtain broad bean paste valve；The direct shadow of quality of semen viciae fabae valve koji-making quality
Broad bean paste valve flavor, mouthfeel and quality are rung, semen viciae fabae valve is sprayed by hot steam and is cured in semen viciae fabae valve koji-making by the prior art,
It then takes out and is cooled to room temperature, bacterium powder is then accessed using inoculation device, is stirred evenly, be finally sent into bent room, by controlling bent room
Temperature and humidity carry out fermentation koji-making, in above process, easily occur semen viciae fabae valve using existing spray is ripening device used and do not have
Curing in place, semen viciae fabae valve wilfully the problem of；And existing inoculation device is exactly to be added to bacterium powder in the semen viciae fabae valve after curing, and is passed through
The agitating device of inoculation device is stirred for uniformly, and because toughness is big after the curing of semen viciae fabae valve, stirring is difficult to stir after bacterium powder is added
It mixes uniformly, is also easy to semen viciae fabae valve stirring into rotten valve, destroys the complete integrality of semen viciae fabae valve；It is needed in bent room fermentation process
It is frequently necessary to turn material, currently, being all manually to turn over song；This kind of starter making method not only takes up a large area, and turns over song not
Uniformly, a large amount of man power and material is expended；It is the containers preparation such as bubble altar, pond, technological parameter in the preparation of capsicum green pepper embryo
It cannot accurately control, so that the capsicum green pepper embryo in later period has a poor flavour；If the capsicum green pepper embryo to ferment under the technique is used for Pi
The production of county's bean cotyledon, seriously affects bean paste mouthfeel；Next is small-scale production, and high production cost, low efficiency are not suitable for
High-volume and continuous production；Finally, the moisture in fermentation process is not easy to be controlled, it is easy so that producing that hyper acid.Due to fermentation
Easily it is protected from environmental, can be vulnerable to outside contamination in fermentation process, this generates the flavor of capsicum green pepper embryo and each index great
It influences.
In addition, fermenting by the good semen viciae fabae valve of koji-making, by the broad bean paste valve prepared and capsicum green pepper embryo mixed fermentation
When preparing bean paste, present inventor proposes the fermentor that can be used for semen viciae fabae valve fermentation and bean paste, but inventor
It is found in long-term practice production, since the property of semen viciae fabae valve does not make the fermentation jar structure being previously proposed during the fermentation not
Material can be stirred well to influence the quality of fermentation.
Utility model content
The utility model aims to solve the problem that problems present in existing bean paste production, provides a kind of bean cotyledon production system
System, the production system be the green pepper embryo preparation system of mechanization, semen viciae fabae valve koji-making system, fermentation system formed a kind of complete beans
Valve production system, entire mechanization operation, substantially without manpower；Bean paste is prepared using the system, process control is more convenient,
Accurately, bean paste flavor and quality be ensure that, while truly feasible for bean paste large-scale production and industrial upgrading promotion
Equipment Foundations.
In order to solve the above technical problems, the utility model is achieved through the following technical solutions:
A kind of bean cotyledon production system, including green pepper embryo preparation system, semen viciae fabae valve koji-making system, fermentation system, dry go back to fragrant system
System and material compensation system；
The green pepper embryo preparation system includes sequentially connected cleaning machine, precooker, pulverizer, conveying device；The conveying
Device includes sequentially connected blender and green pepper embryo delivery pump, and the blender is connected on pulverizer；Specific cleaning machine and steaming
It boils machine to connect by screw elevator, screw elevator top extends in precooker；The precooker includes cover and setting
Flabellum in spiral distribution is equipped in the intracorporal rotating cage of cover and Sprayer Circulation system, the rotating cage；Precooker and pulverizer are logical
The connection of draining elevator is crossed, the lower section of the discharge port of precooker is arranged in the feed end of draining elevator, and discharge end is arranged in powder
The top of the feed inlet of broken machine；The discharge port of the pulverizer is connected on the feed inlet of blender, the green pepper embryo delivery pump
One end is connected on the discharge port of blender, and one end is connected on main fermentation tank feed pipe.The Sprayer Circulation system includes water
Case and steam circulating pipe, water tank is arranged below rotating cage, and water tank is connected with hot-water circulation pipe；Hot-water circulation pipe is distributed in rotating cage
Portion, steam circulating pipe are distributed between cover and rotating cage, meanwhile, heat water-spraying mouthful, steam are evenly distributed on hot-water circulation pipe
Steam spray port is evenly distributed on circulation pipe.
The semen viciae fabae valve koji-making system includes that cooling device, conveying classification inoculation apparatus and round koji-maker dress are steamed in sequentially connected drift
It sets；The specific conveying classification inoculation apparatus includes conveying mechanism and classification inoculation apparatus, the conveying mechanism include screw conveyor with
Drag conveyor, the conveying mechanism setting drift are steamed between cooling device and round koji-maker device, the screw conveyor and drift
Cooling device connection is steamed, the drag conveyor is connect with round koji-maker device；The classification inoculation apparatus includes percussion mechanism and case
Body, the percussion mechanism drive cabinet vibration, are provided with bacterium powder import on the top of the box, any one side wall of cabinet is opened
Mouthful, the cabinet, which is set to, falls in the bacterium powder in cabinet on screw conveyor.
The drift steams the drift that cooling device includes connection and steams groove body and cooling tank body；Groove body and the cooling bath are steamed in the drift
The transport mechanism that can carry material is axially inside at least arranged in body, and the transport mechanism steams the position inside groove body in drift
Lower than position of the transport mechanism inside cooling tank body；The drift, which is steamed, is communicated with cyclic water tank inside groove body, the drift is steamed
Axially disposed at the top of groove body to have spraying mechanism, the spraying mechanism connects the cyclic water tank, and the cyclic water tank connection is steamed
Vapour heating tube；It is additionally provided with cooling water circulating box, the cooling tank body top is axially disposed cooling body, the cooler
Structure connects the cooling water circulating box；The part that the transport mechanism is located at drift steaming groove body is also connected with driving transport mechanism and rises
With the elevating mechanism of driving transport mechanism decline.When blanching is cooling, semen viciae fabae valve enters box house from material inlet, is placed in
In transport mechanism, material advances under the drive of transport mechanism, when by below spraying mechanism, by the hot water of spraying mechanism ejection
It is heated up to material curing；Semen viciae fabae valve is avoided to cure incomplete problem, and after floating steaming processing semen viciae fabae valve, it is directly over transport mechanism
It is transmitted to inside cooling tank body, then by cooling body to semen viciae fabae valve surface spraying cold water, cooling treatment, shape is carried out to semen viciae fabae valve
At the cooling serialization integration of semen viciae fabae valve drift soup, the work for needing blanching, cooling individually to carry out in traditional technology and occurring is avoided
The problem of work amount increases, completion operation takes up a large area, low efficiency.
The elevating mechanism includes a cam, is provided with bolt on the cam；The inner wall that groove body is steamed in the drift is set vertically
It is equipped with a strip-shaped clamp groove；The cam can be moved up and down and be fixed in strip-shaped clamp groove；Bolt band moving cam is moving up and down, institute
It states transmission mechanism to be covered on the cam, when cam position is high, the position of transport mechanism just rises, on the contrary then conveyer
The position of structure just declines.The drift, which is steamed, is provided with overflow port on groove body, the overflow port connects siphoning installation；The overflow port
Position is located between the highest point of transport mechanism rising and the minimum point of decline.Overflow port is an aperture, the aperture
It connect with extraneous discharge line, the water more than overflow port is discharged by overflow port.Further, the overflow port institute is in place
Set low the position in the transport mechanism inside the cooling bath.
The round koji-maker device includes shell and setting in the intracorporal koji-making disk mechanism of shell, cloth discharging mechanism and is turned over
Bent mechanism, the koji-making disk mechanism include koji-making disk, the disk main shaft for being used to support koji-making disk, for driving koji-making circle
The disk driving of disk rotation, the turning koji mechanism include turn over bent component, driving turns over bent component and turns over bent drive around koji-making disk rotational
Dynamic and driving turns over bent component and turns over bent lifting driving relative to what koji-making disk was gone up and down, and the cloth discharging mechanism includes cloth discharging
Component, driving cloth discharge component carry out cloth, the cloth discharging driving of discharging and driving cloth discharging mechanism relative to koji-making
Disk lifting cloth go up and down driving, it is described turn over bent component include it is several turn over crankshaft, the crankshaft that turns over is provided with propeller, institute
It states and turns over the lower end of crankshaft and be provided with material scraper plate, the crankshaft installed of turning over is on turning over bent driving.When koji-making, by the semen viciae fabae after inoculation
Valve material is transported on koji-making disk from feed inlet, then starts disk, disk rotational, while the cloth for the cloth component that discharges is scraped
Material is uniformly distributed in koji-making disk upper surface by plate, and after cloth, discharging cloth lifting is driven cloth Component driver
Rise, far from koji-making disk.It is finished when material is laid, disk, which stops operating, to ferment.Temperature is regarded in fermentation process, humidity becomes
Change adjustment supply air temperature, humidity and air output.When fermentation process material needs to turn over song, starts koji-making disk and turns over bent component,
It turns over bent component to operate and be down to at disk web plate but not with disk contact, the spiral shell of bent component is turned over according to the adjustment of material fermentation situation
It is uniformly fine crushing that the revolving speed of rotation paddle overturns material, after material turns over song, will turn over bent component promotion using bent lifting driving is turned over
Far from koji-making disk, koji-making disk also stops operating, continues to ferment.
When material fermentation, which finishes, to be needed to discharge, koji-making disk starting, discharging cloth lifting driving drives cloth discharging group
Part, which drops on material, to discharge, and until discharging finishes, koji-making disk stops operating, and cloth discharge component rises again.
The utility model is directed to the characteristic of semen viciae fabae valve raw material, and traditional existing round koji-maker device is improved, is obtained
Round koji-maker device for semen viciae fabae valve, the utility model turn over that bent component is several to turn over crankshaft, are provided with spiral around crankshaft is turned over
Paddle, the lower end for turning over crankshaft are provided with material scraper plate, and the bent component that turns over of this propeller and the hardened conjunction of material scraper solves existing
The round koji-maker device of technology existing Qu Xiaoguo that turns over when being used for semen viciae fabae valve koji-making is uneven, cannot be crushed yeast making process completely
The material plate of middle generation agglomerates, and it is excessive to turn over bent slurry advance resistance, be easy to get stuck between slurry and slurry hiding material the problem of.
The semen viciae fabae valve koji-making system further includes mycelium recyclable device, including being connected on the discharge port of yeast producing device
Temporary storage tank recycles cavity and is connected to the vacuum pump recycled on cavity, and thallus silk attachment net, institute are provided in the reclaiming chamber body
It states and offers mycelium entrance on the side wall of recycling cavity, mycelium outlet is offered in the temporary storage tank, the mycelium goes out
Mouth is connect with mycelium entrance, and the mycelium entrance is connected to back lower than thallus silk attachment net position, the vacuum pump
It receives the top of cavity and is higher than thallus attachment net position.The semen viciae fabae valve exported from yeast producing device enters temporary storage tank, temporary storage tank
In mycelium be drawn under the action of vacuum pump in recycling cavity, it is online to be then attached to mycelium attachment, realizes mycelia
Body recycling.
The fermentation system includes semen viciae fabae valve fermentor, main fermentation tank and mixing feeding mechanism；The semen viciae fabae valve fermentor
Top or top be connected with semen viciae fabae valve fermentor feed pipe, bottom is connected with semen viciae fabae valve fermentor discharge nozzle；The main fermentation
Main fermentation tank feed pipe is connected on tank top or top, bottom is connected with main fermentation tank discharge nozzle, the mixing feeding mechanism
Including mixing tank for coating colors and feed pump, one end of the feed pump is connected on the discharge port of mixing tank for coating colors, and the other end is connected to main fermentation
On tank feed pipe；The discharge port of the round koji-maker device is connected on semen viciae fabae valve fermentor feed pipe, the semen viciae fabae valve fermentation
Tank discharge nozzle is connected on the feed inlet of mixing tank for coating colors.The main fermentation tank feed pipe is connect with green pepper embryo delivery pump, the main fermentation
Tank discharge nozzle is connected on the feed inlet and semi-finished product temporary storage tank of mixing tank for coating colors.
It is provided with agitating device in above-mentioned semen viciae fabae valve fermentor, is connected between the main fermentation tank discharge nozzle and feed pipe
Circulating pump is connected with material distribution funnel on the feed pipe；The lower part of the semen viciae fabae valve fermentor and main fermentation tank is respectively provided with
There is bubbling device, the bubbling device in semen viciae fabae valve fermentor is located at the lower section of agitating device.The bubbling device includes air inlet
And bubbling pipe, offer bubble holes on the bubbling pipe, the air inlet is arranged on the side wall of the tank body of fermentor, it is described into
Port is connected to bubbling pipe.The bubbling pipe, which can be used, to be bubbled coil pipe or is bubbled straight tube etc..The utility model can also use with
The bubbling pipe structure of flowering structure: the bubbling pipe includes general pipeline and several branch pipes for being connected on general pipeline, and the general pipeline is annular
Pipe, the branch pipe intersection connection and any position in tank body.Preferably, it can mutually give at the center of tank body；General pipeline is annular
Pipe, as tank body shape, general pipeline is fixed in tank body by the supporting block being arranged in U-shaped pipe card and tank wall.When will be into
When row is bubbled, as being passed through gas in air inlet pipe, gas is entered in bubbling pipe connected to it by air inlet pipe, then by the drum of bubbling pipe
Abscess comes out, so that stirring for air-flow realization material is stirred in the storeroom formation in fermentor.
In the present invention, collet, the folder are arranged with outside the tank body of the semen viciae fabae valve fermentor, main fermentation tank
Set bottom is provided with temperature control water inlet, and top offers temperature control water out.
It includes sequentially connected semi-finished product temporary storage tank, dry discharging device and fragrance matter recycling that fragrant system is returned in the drying
Device is covered, the fragrance matter that dry discharging device is dried to obtain is recycled and covers drying by the fragrance matter recycling covering
In discharging device；
Wherein, the dry discharging device includes vacuum blade dryer, the helical feed discharging machine with cooling body
It is filled with the discharging for going out vacuum in the discharging to the helical feed discharging machine with cooling body of the material in blade dryer
It sets；The discharging device includes the second cylinder, the first cylinder on the discharge port for being connected to vacuum blade dryer, is arranged true
The first knife gate valve between empty blade dryer discharge port and the first cylinder, the cylinder piston transverse movement of first cylinder；
First cylinder is arranged perpendicular to the second cylinder and bottom is connected to the second cylinder, and the bottom connection of second cylinder has
It is provided between the helical feed discharging machine of cooling body, second cylinder and helical feed discharging machine with cooling body
Second knife gate valve.The helical feed discharging machine with cooling body includes that feeding groove and the conveying being arranged in delivery chute twist
Dragon, the conveying auger are axially arranged along feeding groove, and the outer wall of the feeding groove is double-layer structure, the outer wall of the feeding groove
Cooling chamber is formed between outer layer and internal layer, is provided with cooling water inlet and cooling water outlet on the cooling chamber.From the second cylinder
Material out enters feeding groove, and the cold water in cooling chamber cools down material, while the conveying auger in feeding groove drives
Material conveying, discharging.
The fragrance matter recycling covering device includes the fragrance matter storage of condenser and the discharge port for being connected to condenser
Tank and the fragrance matter covering mouth being arranged on the vacuum blade dryer and the second cylinder of dry discharging device, the condenser
Feed inlet be connected on vacuum blade dryer, the discharge port of the fragrance matter storage tank be connected to fragrance matter covering mouth
On.
It further includes drying back fragrant system cleaning device that fragrant system is returned in the drying, and fragrant system cleaning device packet is returned in the drying
The filter residue case and filter for including water tank and being arranged in water tank, are connected with filter residue case feed pipe on the filter residue case, filter residue case into
Expects pipe extends to outside water tank；Filter discharge nozzle is connected on the filter, the filter residue case feed pipe, which is connected to, to be dried back
Dry back ejected wash water that perfume system exports to water tank for conveying in fragrant system, the filter discharge nozzle is connected to dry Hui Xiang
System is used to be used to dry back by treated ejected wash water circulation the cleaning of fragrant system, and filter discharge nozzle is equipped with water pump.
The material compensation system includes storage tank, water tank and preparing tank, the feed inlet of the preparing tank respectively with storage
Batch can is connected with water tank, and the discharge port of the preparing tank is connected on fermentation system and dry discharging device to carry out
Material compensation.Wherein, storage tank is multiple, can be fragrance storage tank, dietary alkali storage tank, citric acid storage tank, monosodium glutamate storage
Batch can, caramel colorant storage tank, hot phycoerythrobilin storage tank and capsaicine storage tank, one of salt water storage tank or it is any two kinds with
On combination, and according to the material of compensation required in bean cotyledon fermentation process be arranged, adapt to zymotechnique demand, improve bean cotyledon fermentation
Process efficiency promotes the stability of production technology.
The beneficial effects of the utility model are as follows:
1, the utility model production system is the green pepper embryo preparation system of mechanization, semen viciae fabae valve koji-making system, fermentation system
And the complete bean cotyledon production system that fragrant system is formed is dried back, entire mechanization operation, substantially without manpower；Using the system
Prepare bean paste, it is process control and more convenient operation, accurate, it ensure that bean paste flavor and quality, while being Pixian County beans
Valve large-scale production and industrial upgrading promote truly feasible Equipment Foundations.
2, in the present invention, capsicum green pepper embryo preparation system includes cleaning machine, transition elevator, screw elevator, steaming
Machine, draining elevator, pulverizer, blender, delivery pump and fermentor are boiled, green pepper embryo system is not only realized in the setting of the preparation system
Standby ordering, controllableization and intelligence, the effectively save manpower of energy and cost of material, and meet the market demand；And it can prepare
A kind of bean paste green pepper embryo product out, is effectively reduced the generation of the harmful bacterias such as Escherichia coli and aspergillus flavus, and can increase capsicum
Green pepper embryo flavor.Precooker completes softening, control bacterium and the transmission of chilli.Wherein, on the one hand the setting of cover completely cuts off material and outer
The contact of boundary's environment keeps the stability of process environments, on the other hand, prevents thermal energy excessively to scatter and disappear, capsicum is promoted effectively to steam
It boils and degerming, it is energy saving；The setting of rotating cage is not only completed the transmission to capsicum, and has inverting action to capsicum, in conjunction with
Heat water-spraying and steam injection, make capsicum softening more evenly, this is that conveyer belt or chain transmission in the prior art is unable to reach
Effect；And the setting of spiral fan, capsicum overturning even results are increased, and then effectively improve capsicum softening and antimicrobin
Amount.Floated on through the smashed capsicum of pulverizer waterborne, water can be taken away by directly being conveyed with pump, and capsicum is left；This is practical
Novel conveying device is combined using blender and green pepper embryo delivery pump, can will have been smashed capsicum and has been uniformly mixed in advance with salt water, then
It is delivered to fermentor by delivery pump, is conveyed while realizing capsicum and water.
3, the utility model passes through a large amount of practical studies, is floated by design and steams cooling, conveying inoculation, semen viciae fabae valve yeast producing device
Structure, and by after above-mentioned each device integration, form for the first time a whole set of, the system of the semen viciae fabae valve koji-making of automation, it is whole
Structure is simple, without manually, facilitating operation, providing equipment base for semen viciae fabae valve koji-making industry chain upgrade and extensive semen viciae fabae valve koji-making
Plinth.
The utility model is directed to the characteristic of semen viciae fabae valve raw material, and traditional existing round koji-maker device is improved, is obtained
Round koji-maker device for semen viciae fabae valve, the utility model turn over that bent component is several to turn over crankshaft, are provided with spiral around crankshaft is turned over
Paddle, the lower end for turning over crankshaft are provided with material scraper plate, and the bent component that turns over of this propeller and the hardened conjunction of material scraper solves existing
The round koji-maker device of technology existing Qu Xiaoguo that turns over when being used for semen viciae fabae valve koji-making is uneven, cannot be crushed yeast making process completely
The material plate of middle generation agglomerates, and it is excessive to turn over bent slurry advance resistance, be easy to get stuck between slurry and slurry hiding material the problem of.
The conveying classification inoculation apparatus of the utility model contains bacterium powder using the cabinet of sidewall opening, uses simultaneously, percussion mechanism
Cabinet vibration is driven, and cabinet is set to the top of conveying device, and the mixing flood dragon being arranged in conveying device, in such cabinet
Bacterium powder fallen on the material in conveying mechanism in the effect dispersion of vibration, while being axially arranged inside conveying mechanism
Mixing flood dragon immediately mixes it, so as to full and uniform mixing.It mixes, turns on one side in mixing flood dragon on one side
Discharge port is driven under dynamic, without to be first inoculated with mixing as the prior art, is then conveyed again using conveying device.
4, inventor is in practice, it has been found that using existing semen viciae fabae valve fermentor and main fermentation tank in fermentation, fermentor
In agitating device stirring material be easy to smash broad bean paste valve, and when its fermentation material viscosity it is high, be not easy to stir, especially
When compared with large-tonnage ferment tank, stirring is difficult, and material is more difficult to be uniformly mixed；The utility model semen viciae fabae valve fermentor this reality
With novel by the way that agitating device is arranged in tank body, bubbling device is set in the lower part of tank body, bubbling device realizes material
It stirring up and down, agitating device is uniform by the material stirring stirred up and down, and the semen viciae fabae valve realized in entire fermentor is sufficiently mixed,
Guarantee the uniformity of the stirring during the fermentation of semen viciae fabae valve, mixing.
Bubbling device is arranged in the main fermentation tank lower part of the utility model, and feed pipe is connected to discharge nozzle by circulating pump,
Bubbling device realizes that the upper and lower of material around bubbling device stirs, and circulating pump realizes stirring for the material of tank body top and the bottom, most
It realizes being sufficiently mixed for the green pepper base in entire fermentor, semen viciae fabae valve and unclassified stores eventually, guarantees material during the fermentation
The uniformity of stirring, mixing is not necessarily to agitating device, not will cause the breakage of broad bean paste valve.
5, it includes sequentially connected semi-finished product temporary storage tank, dry discharging device and fragrance that fragrant system is returned in this practical described drying
The fragrance matter that dry discharging device is dried to obtain is recycled and is returned by substance recycling covering device, the fragrance matter recycling covering
It mends and the drying for realizing bean paste semi-finished product and fragrance matter recycling is set in this way in dry discharging device and covered continuous
It carries out, improves production efficiency.
The drying discharging device of the utility model includes vacuum blade dryer, the helical feed discharging with cooling body
Machine and for by vacuum go out the material in blade dryer discharging to cooling body helical feed discharging machine on discharging
Device；The dried bean paste of vacuum blade dryer passes through first under the action of the first knife gate valve and the second knife gate valve
Cylinder piston laterally urges, then the vertical promotion of the second cylinder, enters the helical feed discharging machine with cooling body
On, discharging and the cooling of material are completed, discharging is continuous and does not influence the continuous operation of vacuum blade dryer.
The utility model has been put forward for the first time fragrance matter recycling covering device, is returned fragrance matter by the device
It receives, then covers in the product production system of required fragrance matter, on the one hand can effectively avoid the waste of fragrance matter, and increase
The bean paste fragrance of product retains the original flavor of bean paste to greatest extent.
6, material compensation system is arranged in the utility model, completes fragrance, dietary alkali, lemon in bean paste fermentation process
The compensation of the food additives such as acid, monosodium glutamate, caramel colorant, hot phycoerythrobilin and capsaicine guarantees bean cotyledon nutriment, flavor and food
The quality index such as product safety.
Detailed description of the invention
FIG. 1 is a schematic structural view of the utility model；
Fig. 2 is precooker structural schematic diagram；
Fig. 3 is conveying classification inoculation apparatus overlooking structure diagram；
Fig. 4 is classification inoculation apparatus structural schematic diagram；
Fig. 5 is semen viciae fabae valve fermentor structural schematic diagram；
Fig. 6 is main fermentation tank structural schematic diagram；
Fig. 7 is the schematic cross-sectional view in semen viciae fabae valve fermentor or main fermentation tank along A-A；
Fig. 8 is dry discharging apparatus structure schematic diagram；
Fig. 9 is that dry discharging device side regards structural schematic diagram；
Figure 10 is round koji-maker apparatus structure schematic diagram；
Figure 11 is partial enlarged view at A in Figure 10；
Figure 12 is mycelium recyclable device structural schematic diagram；
Figure 13 is to dry back fragrant system cleaning device structural schematic diagram；
Figure 14 is the overlooking structure diagram of Figure 13.
Appended drawing reference in above-mentioned attached drawing are as follows:
01 cleaning machine, 02 screw elevator, 03 precooker, 04 draining elevator, 05 pulverizer, 06 blender, 07 green pepper embryo
Delivery pump, 031 cover, 032 heat water-spraying mouth, 033 flabellum, 034 rotating cage, 035 steam spray port
Cooling device, 12 classification inoculation apparatus, 13 screw conveyors, 14 drag conveyors, 15 round koji-maker devices, 16 are steamed in 11 drifts
The import of bacterium powder, 17 cabinets, the outlet of 18 bacterium powder, 19 percussion mechanisms, 110 shells, 111 turn over bent driving, 112 turn over bent component, 113 clothes
Discharging mechanism, 114 koji-making disks, 115 turn over crankshaft, 116 propellers, 117 material scraper plates, the outlet of 118 mycelium, 119 temporary storage tanks,
120 mycelium entrances, 121 thallus silks attachment net, 122 recycling cavitys, 123 vacuum pumps；
21 main fermentation tank feed pipes, 22 main fermentation tanks, 23 main fermentation tank discharge nozzles, 24 feed pumps, 25 mixing tank for coating colors, 26 semen viciae fabaes
Valve fermentor feed pipe, 27 semen viciae fabae valve fermentors, 28 semen viciae fabae valve fermentor discharge nozzles, 29 bubbling pipes, 210 air inlets, 211 materials
It is distributed funnel, 212 circulating pumps, 213 bubble holes, 214 agitating devices, 215 branch pipes, 216 general pipeline；
The helical feed discharging of 31 semi-finished product temporary storage tanks, 32 vacuum blade dryers, 33 discharging devices, 34 with cooling body
Machine, 35 condensers, 36 fragrance matter storage tanks, 37 fragrance matters cover mouth, 38 first knife gate valves, 39 first cylinders, 310 second knives
Gate valve, 311 second cylinders, 312 discharge ports, 314 water tanks, 315 filters, 316 filter residue case feed pipes, 317 filter discharge nozzles,
318 filter residue casees；
41 storage tanks, 42 preparing tanks, 43 water inlets.
Specific embodiment
The utility model is described in detail combined with specific embodiments below.
Embodiment 1
As shown in Figure 1, bean cotyledon production system, including green pepper embryo preparation system, semen viciae fabae valve koji-making system, fermentation system, drying
Return fragrant system and material compensation system；
The green pepper embryo preparation system includes sequentially connected cleaning machine 01, precooker 03, pulverizer 05, conveying device；Institute
Stating conveying device includes sequentially connected blender 06 and green pepper embryo delivery pump 07, and the blender 06 is connected on pulverizer 05；
The semen viciae fabae valve koji-making system includes that cooling device 11, conveying classification inoculation apparatus and round koji-maker are steamed in sequentially connected drift
Device 15；
The fermentation system includes semen viciae fabae valve fermentor 27, main fermentation tank 22 and mixing feeding mechanism；
It includes that sequentially connected semi-finished product temporary storage tank 31, dry discharging device and fragrance matter return that fragrant system is returned in the drying
It withdraws and mends device, the fragrance matter that dry discharging device is dried to obtain is recycled and covered by the fragrance matter recycling covering device
Into dry discharging device；
The top or top of the semen viciae fabae valve fermentor 27 are connected with semen viciae fabae valve fermentor feed pipe 26, and bottom is connected with silkworm
Bean cotyledon fermentor discharge nozzle 28；Main fermentation tank feed pipe 21 is connected on the top or top of the main fermentation tank 22, bottom connects
It is connected to main fermentation tank discharge nozzle 23, the mixing feeding mechanism includes mixing tank for coating colors 25 and feed pump 24, and the one of the feed pump 24
End is connected on the discharge port of mixing tank for coating colors 25, and the other end is connected on main fermentation tank feed pipe 21；The round koji-maker device 15
Discharge port be connected on semen viciae fabae valve fermentor feed pipe 26, the semen viciae fabae valve fermentor discharge nozzle 28 is connected to mixing tank for coating colors 25
On feed inlet；
The main fermentation tank feed pipe 23 is connect with green pepper embryo delivery pump 07, and the main fermentation tank discharge nozzle 23 is connected to
On the feed inlet and semi-finished product temporary storage tank 31 of mixing tank for coating colors 25.
Embodiment 2
The present embodiment on the basis of embodiment 1, has carried out with flowering structure the green pepper embryo preparation system of the utility model
It improves:
As shown in Figure 1, the cleaning machine 01 is connect with precooker 03 by screw elevator 02, the top of screw elevator 02
End extends in precooker 03；Precooker 03 is connect with pulverizer 05 by draining elevator 04, the charging of draining elevator 04
The lower section of the discharge port of precooker 03 is arranged in end, and the top of the feed inlet of pulverizer 05 is arranged in discharge end；The pulverizer
05 discharge port is connected on the feed inlet of blender 06, and one end of the green pepper embryo delivery pump 07 is connected to the discharging of blender 07
On mouth, one end is connected on main fermentation tank feed pipe 21；As shown in Fig. 2, the precooker 03 includes cover 031, is arranged in cover
Rotating cage 034 and Sprayer Circulation system in body 031, the rotating cage 034 is interior to be equipped with multiple flabellums 033 in spiral distribution；Spray
The circulatory system includes water tank, steam circulating pipe and hot-water circulation pipe；Hot-water circulation pipe is distributed in inside rotating cage 034, steam circulation
Pipe is distributed between cover 031 and rotating cage 034, meanwhile, heat water-spraying mouthful 032 is evenly distributed on hot-water circulation pipe, steam follows
Steam spray port 035 is evenly distributed on endless tube；
Embodiment 3
The present embodiment on the basis of embodiment 1, provides a kind of semen viciae fabae valve koji-making system of preferred construction, as Fig. 1, Fig. 3,
Shown in Fig. 4, the conveying classification inoculation apparatus includes conveying mechanism and classification inoculation apparatus 12, and the conveying mechanism includes screw conveyor 13
With drag conveyor 14, the conveying mechanism setting is steamed between cooling device 11 and round koji-maker device 15 in drift, the auger
Conveyer 13 steams cooling device 11 with drift and connect, and the drag conveyor 14 is connect with round koji-maker device 15；The inoculation dress
Setting 12 includes percussion mechanism 19 and cabinet 17, and the percussion mechanism 19 drives cabinet 17 to shake, upper setting at the top of the cabinet 17
There is bacterium powder import 16, any one sidewall opening of cabinet 17 forms bacterium powder outlet 18, and the cabinet 17 is set to screw conveyor
13 top falls in the bacterium powder in cabinet 17 on screw conveyor 13 from bacterium powder outlet 18.
As a further improvement of the utility model, in the present embodiment, as shown in Fig. 1, Figure 10 and Figure 11, the disk system
Bent device 15 includes shell 110 and the koji-making disk mechanism being arranged in shell 110, cloth discharging mechanism and turning koji mechanism；Institute
Stating koji-making disk mechanism includes koji-making disk 114；The turning koji mechanism includes turning over bent component 112, driving and turn over bent 112 coiling of component
Bent driving 111 that Qu Yuanpan 114 was rotated turn over, it is described turn over bent component 112 include it is several turn over crankshaft 115, set around the crankshaft 115 that turns over
Be equipped with propeller 116, the lower end for turning over crankshaft 115 is provided with material scraper plate 117, it is described turn over crankshaft 115 and be mounted on turn over bent drive
On dynamic 111.
As further improvement of this embodiment, as shown in figure 12, semen viciae fabae valve koji-making system further includes mycelium recycling dress
It sets, the mycelium recyclable device includes the temporary storage tank 119 being connected on the discharge port of round koji-maker device 15, recycling cavity
122 and the vacuum pump 123 that is connected on recycling cavity 122, it is provided with thallus silk in the recycling cavity 122 and adheres to net 121, institute
It states and offers mycelium entrance 120 on the side wall of recycling cavity 122, mycelium outlet 118 is offered in the temporary storage tank 119,
The mycelium outlet 118 is connect with mycelium entrance 120, and the mycelium entrance 120 is lower than where thallus silk attachment net 121
Position, the air entry of the vacuum pump 123, which is connected to the top of recycling cavity 122 and is higher than thallus, adheres to 121 position of net.
Embodiment 4
The present embodiment on the basis of embodiment 1, in fermentation system semen viciae fabae valve fermentor and main fermentation tank improve, tool
Body is as follows:
As shown in Fig. 5, Fig. 6, Fig. 7, agitating device 214, the main fermentation tank are provided in the semen viciae fabae valve fermentor 27
It is connected with circulating pump 212 between discharge nozzle 23 and its feed pipe 21, material distribution funnel 211 is also connected on feed pipe 21；
The lower part of the semen viciae fabae valve fermentor 27 and main fermentation tank 22 is provided with bubbling device, 27 bubbling dress in semen viciae fabae valve fermentor
Setting in the lower section of agitating device 214.The bubbling device includes air inlet 210 and bubbling pipe 29, is opened on the bubbling pipe 213
Equipped with bubble holes 213, the air inlet 210 is separately positioned on the side wall of semen viciae fabae valve fermentor 27, main fermentation tank 22 and is arranged
In the lower part of fermentor, the air inlet 210 is connected to bubbling pipe 29.The bubbling pipe 29 includes general pipeline 216 and is connected to total
Several branch pipes 215 on pipe, the general pipeline 216 are ring pipe, and the branch pipe 215 intersects any position being connected in tank body.
Embodiment 5
The present embodiment on the basis of embodiment 1, is further improved the drying discharging device dried back in fragrant system, tool
Body is as follows:
As shown in Fig. 1, Fig. 8, Fig. 9, the dry discharging device includes vacuum blade dryer 32, the spiral shell with cooling body
Rotation conveys discharging machine 34 and sends out for vacuum to be gone out to the discharging of the material in blade dryer 32 to the spiral transferring with cooling body
Discharging device on material machine 34；The discharging device includes the second cylinder 311, the discharge port for being connected to vacuum blade dryer 32
The first cylinder 39 on 312, the first knife gate valve being arranged between the discharge port 312 of vacuum blade dryer and the first cylinder 39
38, the cylinder piston transverse movement of first cylinder 39；First cylinder 39 is arranged perpendicular to the second cylinder 311 and bottom
It is connected to the second cylinder 311, the helical feed discharging machine 34 of the bottom connecting band cooling body of second cylinder 311 is described
The second knife gate valve 310 is provided between second cylinder 311 and helical feed discharging machine 34 with cooling body.
Embodiment 6
The present embodiment covers device into one on the basis of embodiment 1, to the fragrance matter recycling dried back in fragrant system
Step is improved, specific as follows:
Fragrance matter recycling covering device include condenser 35, be connected to condenser 35 discharge port fragrance matter
Storage tank 36 and the fragrance matter covering mouth 37 being arranged on dry discharging device, the feed inlet of the condenser 35 are connected to vacuum
On blade dryer 32, the discharge port of the fragrance matter storage tank 36 is connected on fragrance matter covering mouth 37.
Embodiment 7
On the basis of embodiment 1, the material compensation system structure for providing preferred construction is specific as follows for the present embodiment:
As shown in Figure 1, the material compensation system includes storage tank 41 and preparing tank 42, the feed inlet of the preparing tank 42
It is connect with storage tank 41, water inlet 43 is provided on the preparing tank 42, the discharge port of the preparing tank 42 is connected to hair
To carry out material compensation in ferment system and dry discharging device.
Embodiment 8
The present embodiment on the basis of embodiment 1, further provides the drying for being cleaned and dried back fragrant system and returns
Fragrant system cleaning device, including water tank 314 and the filter residue case 318 and filter 315 that are arranged in water tank 314, the filter residue case
Filter residue case feed pipe 316 is connected on 318, filter residue case feed pipe 316 extends to outside water tank 314；It is connected on the filter 315
There is filter discharge nozzle 317, the filter residue case feed pipe 316 is connected on dry discharging device for conveying dry discharging device
To water tank 314, the filter discharge nozzle 317 is connected on dry discharging device for by the water in water tank the ejected wash water of output
It is input to the cleaning that discharging device is dried in dry discharging device.
Claims (9)
1. a kind of bean cotyledon production system, it is characterised in that: including green pepper embryo preparation system, semen viciae fabae valve koji-making system, fermentation system；
The green pepper embryo preparation system includes sequentially connected cleaning machine, precooker, pulverizer, conveying device；The conveying device
Including sequentially connected blender and green pepper embryo delivery pump, the blender is connected on pulverizer；
The semen viciae fabae valve koji-making system includes that cooling device, conveying classification inoculation apparatus and round koji-maker device are steamed in sequentially connected drift；
The fermentation system includes semen viciae fabae valve fermentor, main fermentation tank and mixing feeding mechanism；
The top or top of the semen viciae fabae valve fermentor are connected with semen viciae fabae valve fermentor feed pipe, and bottom is connected with the fermentation of semen viciae fabae valve
Tank discharge nozzle；Main fermentation tank feed pipe is connected on the main fermentation tank top or top, bottom is connected with main fermentation tank discharging
Pipe, the mixing feeding mechanism includes mixing tank for coating colors and feed pump, and one end of the feed pump is connected on the discharge port of mixing tank for coating colors,
The other end is connected on main fermentation tank feed pipe；The discharge port of the round koji-maker device is connected to semen viciae fabae valve fermentor feed pipe
On, the semen viciae fabae valve fermentor discharge nozzle is connected on the feed inlet of mixing tank for coating colors；The main fermentation tank feed pipe and green pepper embryo convey
Pump connection.
2. a kind of bean cotyledon production system according to claim 1, it is characterised in that: the cleaning machine and precooker pass through spiral shell
Elevator connection is revolved, screw elevator top extends in precooker；The precooker includes that cover and setting are intracorporal in cover
Rotating cage and Sprayer Circulation system, the rotating cage is interior to be equipped with flabellum in spiral distribution；Precooker and pulverizer are promoted by draining
The lower section of the discharge port of precooker is arranged in machine connection, the feed end of draining elevator, and the charging of pulverizer is arranged in discharge end
The top of mouth；The discharge port of the pulverizer is connected on the feed inlet of blender, and one end of the green pepper embryo delivery pump is connected to
On the discharge port of blender, the other end is connected on main fermentation tank feed pipe.
3. a kind of bean cotyledon production system according to claim 1, it is characterised in that: the conveying classification inoculation apparatus includes conveying
Mechanism and classification inoculation apparatus, the conveying mechanism include screw conveyor and drag conveyor, and the conveying mechanism setting drift is steamed cold
But between device and round koji-maker device, the screw conveyor steams cooling device with drift and connect, the drag conveyor and circle
The connection of disk yeast producing device；The classification inoculation apparatus includes percussion mechanism and cabinet, and the percussion mechanism drives cabinet vibration, the case
Bacterium powder import is provided at the top of body, any one sidewall opening of cabinet forms the outlet of bacterium powder, and it is defeated that the cabinet is set to auger
It send and falls in the bacterium powder in cabinet on screw conveyor from the outlet of bacterium powder.
4. a kind of bean cotyledon production system according to claim 1, it is characterised in that: be provided in the semen viciae fabae valve fermentor
Agitating device is connected with circulating pump, the main fermentation tank charging between the main fermentation tank discharge nozzle and main fermentation tank feed pipe
Material distribution funnel is connected on pipe；The lower part of the semen viciae fabae valve fermentor and main fermentation tank is provided with bubbling device, semen viciae fabae
Bubbling device in valve fermentor is located at the lower section of agitating device.
5. a kind of bean cotyledon production system according to claim 1, it is characterised in that: the round koji-maker device includes shell
And setting is in the intracorporal koji-making disk mechanism of shell, cloth discharging mechanism and turning koji mechanism, the turning koji mechanism include turn over bent component,
Turn over bent driving of the bent component around koji-making disk rotational is turned in driving, it is described turn over bent component include it is several turn over crankshaft, turn over crankshaft around described
It is provided with propeller, the lower end for turning over crankshaft is provided with material scraper plate, and the crankshaft installed of turning over is on turning over bent driving.
6. a kind of bean cotyledon production system according to claim 1, it is characterised in that: the semen viciae fabae valve koji-making system further includes
Mycelium recyclable device, the mycelium recyclable device include the temporary storage tank being connected on the discharge port of round koji-maker device, return
It receives cavity and is connected to the vacuum pump recycled on cavity, thallus silk attachment net, the reclaiming chamber are provided in the reclaiming chamber body
Mycelium entrance is offered on the side wall of body, and mycelium outlet, the mycelium outlet and mycelia are offered in the temporary storage tank
The connection of body entrance, the mycelium entrance are connected to back lower than thallus silk attachment net position, the air entry of the vacuum pump
It receives the top of cavity and is higher than thallus attachment net position.
7. bean cotyledon production system according to claim 1, it is characterised in that: the bean cotyledon production system further includes that material is mended
System is repaid, the material compensation system includes storage tank and preparing tank, and the feed inlet of the preparing tank is connect with storage tank, described
Water inlet is provided on preparing tank, the discharge port of the preparing tank is connected on fermentation system to carry out material compensation.
8. a kind of bean cotyledon production system according to claim 4, it is characterised in that: the bubbling device include air inlet and
Bubbling pipe offers bubble holes on the bubbling pipe, and the air inlet is arranged on the side wall of the tank body of fermentor, the air inlet
Mouth is connected to bubbling pipe.
9. a kind of bean cotyledon production system according to claim 4, it is characterised in that: the bubbling pipe includes general pipeline and connection
Several branch pipes on general pipeline, the general pipeline are ring pipe, and the branch pipe intersects any position being connected in tank body.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820069454.8U CN209268631U (en) | 2018-01-16 | 2018-01-16 | A kind of bean cotyledon production system |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201820069454.8U CN209268631U (en) | 2018-01-16 | 2018-01-16 | A kind of bean cotyledon production system |
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| CN209268631U true CN209268631U (en) | 2019-08-20 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112193853A (en) * | 2020-09-22 | 2021-01-08 | 重庆市机电设计研究院 | Full-automatic self-lifting type material discharging system and discharging method |
| CN112369565A (en) * | 2020-11-26 | 2021-02-19 | 四川省丹丹郫县豆瓣集团股份有限公司 | A scald lamella continuous vibration device for thick broad-bean sauce production line |
-
2018
- 2018-01-16 CN CN201820069454.8U patent/CN209268631U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112193853A (en) * | 2020-09-22 | 2021-01-08 | 重庆市机电设计研究院 | Full-automatic self-lifting type material discharging system and discharging method |
| CN112369565A (en) * | 2020-11-26 | 2021-02-19 | 四川省丹丹郫县豆瓣集团股份有限公司 | A scald lamella continuous vibration device for thick broad-bean sauce production line |
| CN112369565B (en) * | 2020-11-26 | 2023-09-26 | 四川省丹丹郫县豆瓣集团股份有限公司 | A scald lamella continuous vibration device for thick broad-bean sauce production line |
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Effective date of registration: 20210929 Address after: No. 389, Yonghe Road, functional area of China Sichuan cuisine Industrial Park, Pidu District, Chengdu, Sichuan 610000 Patentee after: Sichuan fansanguang Food Group Co.,Ltd. Address before: 611732 No.389 Yonghe Road, industrial park, China Sichuan cuisine industrialization functional zone, Pidu District, Chengdu City, Sichuan Province Patentee before: SICHUAN GAOFUJI BIOLOGICAL TECHNOLOGY Co.,Ltd. |