CN209243086U - The device of the quick handling cleaning cupola well of overhaul 2500m3 blast furnace - Google Patents
The device of the quick handling cleaning cupola well of overhaul 2500m3 blast furnace Download PDFInfo
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- CN209243086U CN209243086U CN201821720399.0U CN201821720399U CN209243086U CN 209243086 U CN209243086 U CN 209243086U CN 201821720399 U CN201821720399 U CN 201821720399U CN 209243086 U CN209243086 U CN 209243086U
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- blast furnace
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- belt conveyor
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Abstract
本实用新型公开了一种大修2500m3高炉快速吊运清理炉缸的装置,包括在高炉炉顶设置的大方人孔和炉缸上部的炉壁上设置的风口大套,在2500m3高炉的外部设置着门形支架,在门形支架的横梁上安装着电动卷扬机,在高炉外部设置的41米高的平台上将拆除大臂的挖掘机通过电动卷扬机吊运,将挖掘机从高炉的大方人孔处吊运至高炉内,将折叠皮带机从高炉拆除风口大套后的风口内伸入高炉内,挖掘机将高炉炉缸内积料挖至折叠皮带机料斗内,由折叠皮带机运至高炉外的运输车上。本实用新型结构合理,采用机械化作业,快速吊运清理高炉炉缸,可以降低工人的劳动强度,提高工作效率。
The utility model discloses a device for overhauling a 2500m3 blast furnace by quickly hoisting and clearing the hearth, which comprises a large manhole set on the top of the blast furnace and a large tuyere set on the upper furnace wall of the furnace hearth, and is placed outside the 2500m3 blast furnace A gate-shaped bracket is installed, and an electric hoist is installed on the crossbeam of the gate-shaped bracket. On the 41-meter-high platform outside the blast furnace, the excavator with the boom removed is hoisted by the electric hoist, and the excavator is lifted from the blast furnace. The hole is hoisted into the blast furnace, and the folding belt conveyor is inserted into the blast furnace from the tuyere after the large tuyere cover is removed from the blast furnace. On the transport vehicle outside the blast furnace. The utility model has a reasonable structure, adopts mechanized operation, and quickly lifts and cleans the hearth of the blast furnace, which can reduce the labor intensity of workers and improve work efficiency.
Description
技术领域technical field
本实用新型属于降低耐热斗式提升机负荷的装置,特别是一种大修2500m3高炉快速吊运清理炉缸的装置。The utility model belongs to a device for reducing the load of a heat-resistant bucket elevator, in particular to a device for overhauling a 2500m 3 blast furnace by quickly hoisting and clearing a hearth.
背景技术Background technique
高炉将开始进行检修时,主要工作是2段冷却壁更换。高炉停炉后需要将炉缸残存焦炭及残余渣铁清理干净,清理之前要将焦炭及残余渣铁进行打水降温处理,使之具备进人条件。When the blast furnace will start to be overhauled, the main work will be the replacement of 2 staves. After the blast furnace is shut down, it is necessary to clean up the residual coke and residual slag iron in the hearth. Before cleaning, the coke and residual slag iron must be treated with water and cooled to make them suitable for entry.
传统利用单轨电动行车,在其下接入电动环链葫芦,电动环链葫芦钢丝绳长度30米,这样吊装设备的总长度到达50米,基本满足把挖掘机吊入炉内的需求。但链环传动不平稳,抗冲击力低,在冲击力作用下,有可能突然断裂,安全可靠性不如钢丝绳。在起重作业中需要制作吊具和捆绑挖掘机,对捆绑挖掘机的安全要求较高。使用过程中电动环链葫芦出现卡阻的现象,链条以及与之直接相连的组件出现变形、磨损等异常情况。处理电动环链故障时间较长,再加上电动环链升降速度慢,致使把挖掘机吊入炉内时长达到8小时,造成炉缸清理工作顺延。Traditionally, the monorail electric crane is used, and the electric chain hoist is connected under it. The length of the wire rope of the electric chain hoist is 30 meters, so that the total length of the hoisting equipment reaches 50 meters, which basically meets the needs of hoisting the excavator into the furnace. However, the transmission of the chain link is not stable, and the impact resistance is low. Under the action of the impact force, it may break suddenly, and the safety and reliability are not as good as the steel wire rope. In the lifting operation, it is necessary to make a spreader and a binding excavator, and the safety requirements for the binding excavator are relatively high. During use, the electric chain hoist is stuck, and the chain and the components directly connected to it are deformed, worn and other abnormal conditions. It took a long time to deal with the failure of the electric chain, coupled with the slow lifting speed of the electric chain, it took up to 8 hours to hoist the excavator into the furnace, which delayed the cleaning of the hearth.
实用新型内容Utility model content
本实用新型的目的在于提供一种大修2500m3高炉快速吊运清理炉缸的装置,其结构合理,采用机械化作业,快速吊运清理高炉炉缸,可以降低工人的劳动强度,提高工作效率。The purpose of this utility model is to provide a device for overhauling a 2500m 3 blast furnace and quickly lifting and clearing the hearth. It has a reasonable structure and adopts mechanized operations to quickly lift and clean the hearth of the blast furnace, which can reduce the labor intensity of workers and improve work efficiency.
本实用新型的目的是这样实现的:一种大修2500m3高炉快速吊运清理炉缸的装置, 包括在高炉炉顶设置的大方人孔和炉缸上部的炉壁上设置的风口大套,在2500m3高炉的外部设置着门形支架,在门形支架的横梁上安装着电动卷扬机,在高炉外部设置的41米高的平台上将拆除大臂的挖掘机通过电动卷扬机吊运,将挖掘机从高炉的大方人孔处吊运至高炉内,将折叠皮带机从高炉拆除风口大套后的炉壁孔内伸入高炉内,挖掘机将高炉炉缸内积料挖至折叠皮带机料斗内,由折叠皮带机运至高炉外的运输车上。The purpose of this utility model is achieved in the following way: a device for overhauling a 2500m 3 blast furnace to quickly lift and clean the hearth, including a large manhole set on the top of the blast furnace and a large tuyere set on the upper furnace wall of the hearth. The 2500m 3 blast furnace is equipped with a gate-shaped bracket outside, and an electric winch is installed on the crossbeam of the gate-shaped bracket. Hoist from the generous manhole of the blast furnace into the blast furnace, extend the folding belt conveyor into the blast furnace wall hole after removing the large tuyere cover of the blast furnace, and excavate the accumulated material in the hearth of the blast furnace into the hopper of the folding belt conveyor , transported by the folding belt conveyor to the transport vehicle outside the blast furnace.
本实用新型采用挖掘机配合折叠皮带方式清理炉缸,具体方法为:从炉顶吊入一台小型挖掘机进入炉内料面,完成后炉顶大方人孔及小人孔加装网格,在风口处架设1条500-600mm,长约15m的皮带机,并安装皮带警铃和收料斗,用来倒运清理出的残余渣铁和焦炭,使用炉内挖掘机进行清理作业,使用皮带机将炉料倒运至炉外。在41米平台将挖掘机大臂拆除后从大方人孔将挖掘机调运至炉内后,将制作好的折叠皮带从拆除大套后的孔内伸入炉内,挖掘机将炉内积料挖到皮带上运至炉外的车上。The utility model uses an excavator to cooperate with a folding belt to clean the furnace hearth. The specific method is: hoist a small excavator from the furnace top into the material surface in the furnace, and after the completion of the furnace top, the large manhole and the small manhole are equipped with grids. Set up a belt conveyor with a length of 500-600mm and about 15m at the tuyere, and install a belt alarm bell and a hopper to transport the residual slag iron and coke that have been cleaned up. Use an excavator in the furnace to clean up and use a belt conveyor The charge is poured out of the furnace. After dismantling the boom of the excavator on the 41-meter platform, the excavator is transported to the furnace from the Dafang manhole, and the folded belt is inserted into the furnace through the hole after the large cover is removed, and the excavator will deposit the material in the furnace It is dug onto a belt and transported to a car outside the furnace.
本实用新型结构合理,采用机械化作业,快速吊运清理高炉炉缸,可以降低工人的劳动强度,提高工作效率。The utility model has a reasonable structure, adopts mechanized operation, and quickly lifts and cleans the hearth of the blast furnace, which can reduce the labor intensity of workers and improve work efficiency.
附图说明Description of drawings
下面将结合附图对本实用新型做进一步的描述,图1为本实用新型从大方人孔吊入高炉内的结构示意图,图2为本实用新型挖掘机与折叠皮带机配合结构示意图。The utility model will be further described below in conjunction with the accompanying drawings. Fig. 1 is a structural schematic diagram of the utility model hoisted into a blast furnace from a large manhole, and Fig. 2 is a structural schematic diagram of the utility model with an excavator and a folding belt conveyor.
具体实施方式Detailed ways
一种大修2500m3高炉快速吊运清理炉缸的装置,如图1、图2所示,包括在高炉炉顶设置的大方人孔和炉缸上部的炉壁上设置的风口大套,在2500m3高炉1的外部设置着门形支架2,在门形支架2的横梁上安装着电动卷扬机3,在高炉1外部设置的41米高的平台4上将拆除大臂的挖掘机6通过电动卷扬机3吊运,将挖掘机6从高炉的大方人孔5处吊运至高炉1内,将折叠皮带机7从高炉拆除风口大套后的风口内伸入高炉1内,挖掘机6将高炉炉缸内积料8挖至折叠皮带机料斗9内,由折叠皮带机7运至高炉1外的运输车10上。A device for overhauling a 2500m 3 blast furnace and quickly hoisting and clearing the hearth, as shown in Figure 1 and Figure 2, includes a generous manhole on the top of the blast furnace and a large tuyere set on the furnace wall above the hearth. 3 A gate-shaped support 2 is installed outside the blast furnace 1, and an electric winch 3 is installed on the crossbeam of the gate-shaped support 2. On the 41-meter-high platform 4 set outside the blast furnace 1, the excavator 6 for removing the boom passes through the electric winch 3 Hoisting, lift the excavator 6 from the generous manhole 5 of the blast furnace into the blast furnace 1, extend the folding belt conveyor 7 into the blast furnace 1 from the tuyere after removing the large tuyere set of the blast furnace, and the excavator 6 will lift the blast furnace The accumulated material 8 in the cylinder is dug into the hopper of the folding belt conveyor 9, and is transported to the transport vehicle 10 outside the blast furnace 1 by the folding belt conveyor 7.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821720399.0U CN209243086U (en) | 2018-10-23 | 2018-10-23 | The device of the quick handling cleaning cupola well of overhaul 2500m3 blast furnace |
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| CN201821720399.0U CN209243086U (en) | 2018-10-23 | 2018-10-23 | The device of the quick handling cleaning cupola well of overhaul 2500m3 blast furnace |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110375554A (en) * | 2019-08-16 | 2019-10-25 | 新疆八一钢铁股份有限公司 | Ou Yelu cupola well furnace charge cleaning plant |
| CN110846450A (en) * | 2019-12-19 | 2020-02-28 | 马鞍山钢铁股份有限公司 | A device for cleaning the residual material in the lower part of the hearth of a large blast furnace |
| CN116162753A (en) * | 2022-12-06 | 2023-05-26 | 攀钢集团工程技术有限公司 | Method for mounting cooling wall in tuyere zone of blast furnace |
-
2018
- 2018-10-23 CN CN201821720399.0U patent/CN209243086U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110375554A (en) * | 2019-08-16 | 2019-10-25 | 新疆八一钢铁股份有限公司 | Ou Yelu cupola well furnace charge cleaning plant |
| CN110846450A (en) * | 2019-12-19 | 2020-02-28 | 马鞍山钢铁股份有限公司 | A device for cleaning the residual material in the lower part of the hearth of a large blast furnace |
| CN110846450B (en) * | 2019-12-19 | 2024-03-19 | 马鞍山钢铁股份有限公司 | A device for cleaning the remaining materials in the lower part of the hearth of a large blast furnace |
| CN116162753A (en) * | 2022-12-06 | 2023-05-26 | 攀钢集团工程技术有限公司 | Method for mounting cooling wall in tuyere zone of blast furnace |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20210916 Address after: 830022 No. 15, Bayi Road, Toutunhe District, Urumqi City, Xinjiang Uygur Autonomous Region Patentee after: Xinjiang DDT mutual force Industrial Technology Co.,Ltd. Address before: 830022 No. 1 Bayi Road, Toutun River District, the Xinjiang Uygur Autonomous Region, Urumqi Patentee before: XINJIANG BAYI IRON & STEEL Co.,Ltd. |
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190813 |