CN209239357U - Mixer truck blade and cylinder Combination Welding equipment - Google Patents
Mixer truck blade and cylinder Combination Welding equipment Download PDFInfo
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- CN209239357U CN209239357U CN201822027695.9U CN201822027695U CN209239357U CN 209239357 U CN209239357 U CN 209239357U CN 201822027695 U CN201822027695 U CN 201822027695U CN 209239357 U CN209239357 U CN 209239357U
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- blade
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- mixer truck
- tooling
- welding equipment
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Abstract
The utility model relates to Combination Welding equipment technical fields, and in particular to a kind of mixer truck blade and cylinder Combination Welding equipment.The equipment includes rotary and lifting device, blade placement robot, blade welding robot and blade pairing device, rotary and lifting device is mounted on foundation pit, blade pairing device is installed, blade placing device, blade welder are separately mounted on ground on rotary and lifting device.Compared with prior art, each section of the equipment cooperates, and can be realized the automated production of mixer truck blade Yu cylinder Combination Welding, increases substantially productivity.
Description
Technical field
The utility model relates to Combination Welding equipment technical fields, and in particular to a kind of mixer truck blade combines weldering with cylinder
Connect equipment.
Background technique
At present in domestic mixer truck production process, worker is existing to be put into cylinder in specific tooling, then molding
Blade welds in sequence along the trajectory line finished in cylinder in advance.The blade quantity that whole process needs to weld is more,
And leaf weight is larger, ventilation effect is poor in cylinder, and the large labor intensity of worker, working environment is bad, these factors affects
The promotion of production capacity.
Utility model content
The goal of the invention of the utility model is in view of the deficiencies of the prior art, to provide a kind of mixer truck blade and cylinder group
Welding equipment is closed, can be realized the automation of blade welding cylinder process.
The utility model adopts the following technical solution: a kind of mixer truck blade and cylinder Combination Welding equipment, including revolution
Lifting device, blade place robot, blade welding robot and blade pairing device, rotary and lifting device and are mounted on foundation pit
On, blade pairing device is installed, blade placing device, blade welder are separately mounted to ground on rotary and lifting device
On.
The utility model by adopting the above technical scheme compared with prior art, has the advantages that the equipment includes back
Turn lifting device, blade places robot, blade welding robot and blade pairing device；Each section cooperates, and no longer needs
It wants worker to weld blade in cylinder, can be realized the automated production of mixer truck blade Yu cylinder Combination Welding, it can be significantly
It increases productivity, meets factory mass production requirement, have a vast market space.
The preferred embodiment of the utility model is:
Rotary and lifting device includes pedestal, elevating mechanism, swing mechanism and barrel support mechanism；Pedestal both ends are respectively equipped with
The elevating mechanism of elevating mechanism, arranged on left and right sides is connected by swing mechanism, and elevating mechanism is slidably connected with swing mechanism；Cylinder
Supporting mechanism is arranged at the top of elevating mechanism.
Barrel support mechanism includes support rod and hydraulic cylinder；Support rod is arranged at the top of elevating mechanism, and support rod is equipped with
Hydraulic cylinder.
Barrel support mechanism includes frames, screw rod, slide and dynamic structure；Frames are mounted on elevating mechanism top
In portion, frames top is equipped with slide plate, and slide is arranged on slide plate, and slide is connect with slide plate slides, and slide is equipped with interior spiral shell
Line structure；Dynamic structure is installed, dynamic structure is connect with screw rod, and screw set is in internal thread structure in frames.
Swing mechanism includes tooling erecting bed；Tooling erecting bed includes that revolving platform, tool locating structure and tooling compress
Structure；Revolving platform upper surface is respectively arranged with multiple tool locating structures and tooling compressing structure.
Sliding slot, installs fixture on sliding slot are set on tooling compressing structure, and sliding slot is slidably connected with fixture.
Blade pairing device includes tooling main body and blade frock fixture；Tooling main body is hollow circuit cylinder cylinder, hollow circle
The external side of column casing is provided with blade frock fixture, and blade frock fixture is spirally distributed.
Blade frock fixture is in logarithmic spiral curve distribution.
Electric permanent magnetism is equipped with inside blade frock fixture.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model；
Fig. 2 is rotary and lifting apparatus structure schematic diagram in embodiment 1；
Fig. 3 is blade pairing device structural schematic diagram in the utility model；
Fig. 4 is rotary and lifting apparatus structure schematic diagram in embodiment 2；
Ground 1, cylinder 2, rotary and lifting device 3, blade pairing device 4, blade place robot 5, blade welding robot
People 6, pedestal 7, elevating mechanism 8, trapezoidal screw 9, servo motor 10, swing mechanism 11, tooling erecting bed 12, revolving platform 13,
Second servo motor 14, tooling compressing structure 15, tool locating structure 16, welding robot 17, barrel support mechanism 18, tooling
Main body 19, blade frock fixture 20, electric permanent magnetism 21, the first blade 22, the second blade 23, weld seam 24, wire lever 25, guide rail 26,
Support rod 27, hydraulic cylinder 28, piston rod 29, rack 30, sliding slot 31, fixture 32, annulus bottom plate 33, left elevator platform 34, right liter
Rack 35, dynamic structure 36, frames 37, slide 38 drop.
Specific embodiment
1 the utility model is discussed in detail to attached drawing 4 and embodiment with reference to the accompanying drawing:
Embodiment 1
A kind of mixer truck blade and cylinder Combination Welding equipment, mainly by rotary and lifting device 3, blade placing device, leaf
The composition such as welding device and blade pairing device 4；In the present embodiment, blade placing device places robot 5, leaf using blade
Piece places robot 5 and Shanghai FANUC Robotics Co., Ltd. is selected to manufacture, and specifications and models are the machine of R1000iA/100F
Device people；Blade welder uses blade welding robot 6, and blade welding robot 6 selects industry robot, Tangshan Panasonic to have
Limit company manufactures, and specifications and models are the robot of TM2000.It is provided with hollow foundation pit on ground 1, is equipped in foundation pit
Rotary and lifting device 3 is equipped with blade pairing device 4 at the top of rotary and lifting device 3；First blade places robot 5 and second
Blade places the front and rear sides that robot 5 is separately positioned on rotary and lifting device 3, is symmetric；First blade places machine
The left side of people 5 is provided with the first blade welding robot 6, and the right side that the second blade places robot 5 is welded equipped with the second blade
Robot 6；And blade places robot 6 and blade welding robot 5 is separately mounted on ground 1.Base is set on ground 1
Hole, forms corresponding difference in height, rotary and lifting device 3 is placed in foundation pit, saves installation space, and it is high to reduce whole installation
Degree.
Rotary and lifting device 3 is mainly made of pedestal 7, elevating mechanism 8, swing mechanism 11 and barrel support mechanism 18 etc.；
Pedestal 7 is set to foundation pit bottom surface, and 7 both ends of pedestal are respectively equipped with elevating mechanism 8, and the left and right both ends of elevating mechanism 8 pass through swing mechanism
11 connections, barrel support mechanism 18 are separately positioned on 8 four angles in top of elevating mechanism, and barrel support mechanism 18 is symmetrical arranged.
Wherein, elevating mechanism 8 is mainly by left elevator platform 34, right elevator platform 35, trapezoidal screw 9 and servo motor 10 etc.
Composition；Left elevator platform 34 is vertically installed at the arranged on left and right sides of pedestal 7 with right lifting support 35 respectively, is symmetrical set；Zuo Sheng
Two guide rails 26 are separately installed on drop rack 34 and right lifting support 35, and two guide rails 26 are parallel and isometric setting.Left lifting
It is respectively arranged with trapezoidal screw 9 in the middle part of rack 34 and right lifting support 35, trapezoidal screw 9 is mainly by wire lever 25 and mother lead screw etc.
Composition, the lower end of wire lever 25 are threadedly coupled with left elevator platform 34 or right lifting support 35, the upper end of wire lever 25 and servo
Motor 10 connects；Mother lead screw is set on wire lever 25, mother lead screw is threadedly coupled with wire lever 25, can along wire lever 25,
Lower movement.Elevating mechanism 8 uses trapezoidal screw 9, and trapezoidal screw 9 has a certain self-locking function.
Swing mechanism 11 is mainly by groups such as rack 30, tooling erecting bed 12, welding robot 17 and the second servo motors 14
At；Rack 30 is mounted on the mother lead screw of trapezoidal screw 9, and the side of rack 30 is provided with welding robot 17, welding robot
17 front ends are equipped with welding gun, and welding gun is fixed for cylinder 2 and the spot welding of blade；The second servo motor 14 is arranged in 30 other side of rack,
The output end of second servo motor 14 is connect with pinion gear.Tooling erecting bed 12, tooling erecting bed 12 are installed among rack 30
Mainly it is made of tool locating structure 16, tooling compressing structure 15 and revolving platform 13 etc.；13 bottom of revolving platform is equipped with revolution
Bearing, pivoting support and pinion gear engaged transmission；The upper surface of revolving platform 13 is evenly distributed with 4 tooling compressing structures along annular direction
15, sliding slot 31, installs fixture 32 on sliding slot 31 are set on tooling compressing structure 15, and sliding slot 31 is slidably connected with fixture 32, fixture
32 connect with power source；13 upper surface of revolving platform is additionally provided with 2 tool locating structures 16, and tool locating structure 16 is adopted
With shop bolt, shop bolt is arranged symmetrically；The sliding of fixture 32 is controlled by power source, is realized and is compressed operation.
Barrel support mechanism 18 is mainly made of support rod 27 and hydraulic cylinder 28 etc.；Left elevator platform 34 and right lifting support
Four angles at 35 tops are respectively arranged with support rod 27, and hydraulic cylinder 28, support rod 27 and hydraulic cylinder 28 are equipped on support rod 27
It is vertically arranged, the piston rod 29 of hydraulic cylinder 28, piston rod 29 is directed toward the direction for deviating from 11 center of swing mechanism；Barrel support mechanism
18 play a part of to support cylinder 2 in tooling and workpiece separation process；And it is stretched out by control 28 forward bolt piston bar 29 of hydraulic cylinder
Length, the position of four barrel support mechanisms 18 is adjusted, to adapt to the cylinder 2 of different-diameter.
Blade pairing device 4 is mainly made of tooling main body 19 and blade frock fixture 20 etc.；Tooling main body 19 is hollow
Cylindrical tube, hollow circuit cylinder cylinder outside are provided with blade frock fixture 20, and it is two groups that blade frock fixture 20, which is divided to, two groups of blades
Tooling fixture 20 is symmetrical arranged in 180 °, and every group of blade frock fixture 20 is spirally distributed；Wherein, blade frock fixture 20
Using rectangular support structure, rectangular support structure is connected by screw bolts with hollow circuit cylinder cylinder, the upper surface of rectangular support structure
Using adaptability design, can be bonded completely with blade；For example, 22 angle with horizontal plane of the first blade is about 18 degree,
Also about 18 degree of the upper surface angle with horizontal plane of rectangular support structure.20 interior forward end of blade frock fixture is equipped with electric permanent magnetism
21, the positioning for blade；In the present embodiment, two groups of blade frock fixtures 20 are distributed in double-log helical curve；Tooling main body
19 bottoms are provided with annulus bottom plate 33, and annulus bottom plate 33 is set there are two the circular hole being arranged symmetrically, and Circularhole diameter is greater than shop bolt
Diameter 2mm ~ 5mm；Shop bolt is sleeved in the circular hole of 19 bottom of tooling main body, cooperates tooling compressing structure 15, by tooling
19 location and installation of main body is on tooling erecting bed 12.
Embodiment 2
The present embodiment middle cylinder body supporting mechanism 18 is different from the structure in embodiment 1, and other structures remain unchanged.
The present embodiment middle cylinder body supporting mechanism 18 is mainly by groups such as frames 37, screw rod, slide 38 and dynamic structures 36
At；Frames 37 are separately mounted on four angles at 8 top of elevating mechanism, and 37 top of frames is equipped with slide plate, slide plate
Upper setting slide, slide are connect with slide plate slides, and internal thread structure is equipped in slide；37 side of frames is installed by dynamic knot
Structure 36, dynamic structure 36 are connect with screw rod, and screw rod bushing matches in internal thread structure with internal thread structure；Pass through drive
Dynamic dynamic structure 36 drives screw rod rotation, realizes the relative movement of slide 38, to achieve the purpose that adjust 38 position of slide, thus
Adapt to the workpiece requirement of different-diameter.
The mixer truck blade and the course of work of cylinder Combination Welding equipment are as follows:
The front and rear sides of the equipment is respectively arranged with blade welding robot 6, while capable of being completed at the same time two groups of blades
Welding forms double-log helical curve, improves working efficiency.
Two blades being symmetrically distributed place robot 5 and first blade 22 are placed on blade frock fixture 20, block
21 surface of electric permanent magnetism installed on tool is bonded completely with blade, and positioning is sucked in blade through electrical control；Then, blade places machine
Second blade 23 is placed on blade frock fixture 20 by device people 5, and electric permanent magnetism 21 positions blade；Then, blade welding robot
People 6 is to 24 spot welding of weld seam；Then, rotary and lifting device 3 acts, and drives trapezoidal screw 9 by the servo motor 10 of elevating mechanism 8
Rotation, makes swing mechanism 11 decline corresponding distance.Meanwhile the second servo motor 14 on swing mechanism 11 drives revolving platform
13, tooling erecting bed 12 is rotated into corresponding angle counterclockwise, next blade positioning tool is made to reach designated position.Blade peace
It puts after blade is in place by robot 5, blade welding robot 6 is to weld seam spot welding；It is repeated in above-mentioned movement, until will be complete
Portion's blade spot welding is completed.Last blade welding robot 6 is fully welded weld seam, 3 opposite direction of rotary and lifting device movement, make weld seam according to
Secondary arrival welding position, and all to be fully welded completion.
Cylinder 2 is buckled on the blade welded from top, welding robot 17 fixes cylinder 2 and blade spot welding, simultaneously
4 barrel support mechanisms 18 are driven to remain stationary the workpiece after combination.Then, by the electric permanent magnetism 21 in blade pairing device 4
Demagnetization, rotary and lifting device 3 fall before corresponding distance, and rotary and lifting device 3 declines on one side, turns round on one side, by tooling and work
Part separation；The workpiece combined is finally transported to next station.
Claims (9)
1. a kind of mixer truck blade and cylinder Combination Welding equipment, including rotary and lifting device, blade placing device, blade weld
Device and blade pairing device, it is characterised in that: rotary and lifting device is mounted on foundation pit, is equipped with leaf on rotary and lifting device
Piece pairing device, blade placing device, blade welder are separately mounted on ground.
2. mixer truck blade according to claim 1 and cylinder Combination Welding equipment, it is characterised in that: rotary and lifting device
Including pedestal, elevating mechanism, swing mechanism and barrel support mechanism；Pedestal both ends are respectively equipped with elevating mechanism, arranged on left and right sides
Elevating mechanism is connected by swing mechanism, and elevating mechanism is slidably connected with swing mechanism；Barrel support mechanism is arranged in elevator
At the top of structure.
3. mixer truck blade according to claim 2 and cylinder Combination Welding equipment, it is characterised in that: barrel support mechanism
Including support rod and hydraulic cylinder；Support rod is arranged at the top of elevating mechanism, and support rod is equipped with hydraulic cylinder.
4. mixer truck blade according to claim 2 and cylinder Combination Welding equipment, it is characterised in that: barrel support mechanism
Including frames, screw rod, slide and dynamic structure；On frames are mounted at the top of elevating mechanism, frames top peace
Equipped with slide plate, slide is set, slide is connect with slide plate slides, and slide is equipped with internal thread structure on slide plate；Pacify in frames
Equipped with dynamic structure, dynamic structure is connect with screw rod, and screw set is in internal thread structure.
5. mixer truck blade according to claim 2 and cylinder Combination Welding equipment, it is characterised in that: swing mechanism includes
Tooling erecting bed；Tooling erecting bed includes revolving platform, tool locating structure and tooling compressing structure；Revolving platform upper surface point
Multiple tool locating structures and tooling compressing structure are not set.
6. mixer truck blade according to claim 5 and cylinder Combination Welding equipment, it is characterised in that: tooling compressing structure
Upper setting sliding slot, installs fixture on sliding slot, sliding slot are slidably connected with fixture.
7. mixer truck blade according to claim 1 and cylinder Combination Welding equipment, it is characterised in that: blade pairing device
Including tooling main body and blade frock fixture；Tooling main body is hollow circuit cylinder cylinder, is provided with blade on the outside of hollow circuit cylinder cylinder
Tooling fixture, blade frock fixture are spirally distributed.
8. mixer truck blade according to claim 7 and cylinder Combination Welding equipment, it is characterised in that: blade frock fixture
In logarithmic spiral curve distribution.
9. mixer truck blade according to claim 8 and cylinder Combination Welding equipment, it is characterised in that: blade frock fixture
Inside is equipped with electric permanent magnetism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822027695.9U CN209239357U (en) | 2018-12-05 | 2018-12-05 | Mixer truck blade and cylinder Combination Welding equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822027695.9U CN209239357U (en) | 2018-12-05 | 2018-12-05 | Mixer truck blade and cylinder Combination Welding equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209239357U true CN209239357U (en) | 2019-08-13 |
Family
ID=67531512
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201822027695.9U Active CN209239357U (en) | 2018-12-05 | 2018-12-05 | Mixer truck blade and cylinder Combination Welding equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209239357U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109352247A (en) * | 2018-12-05 | 2019-02-19 | 唐山开元特种焊接设备有限公司 | Mixer truck blade and cylinder Combination Welding equipment |
-
2018
- 2018-12-05 CN CN201822027695.9U patent/CN209239357U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109352247A (en) * | 2018-12-05 | 2019-02-19 | 唐山开元特种焊接设备有限公司 | Mixer truck blade and cylinder Combination Welding equipment |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20200331 Address after: 063000 Torch Road, Tangshan City hi tech Zone, Hebei, 189 Patentee after: TANGSHAN KAIYUAN AUTOWELDING SYSTEM Co.,Ltd. Address before: 063020 Hebei Province, Tangshan City high tech Zone Qing South West Road No. 92 Patentee before: TANGSHAN KAIYUAN SPECIFIC WELDING EQUIPMENT Co.,Ltd. |