CN209227080U - A kind of Full-automatic aluminum electrolytic cell flip plate manipulator - Google Patents
A kind of Full-automatic aluminum electrolytic cell flip plate manipulator Download PDFInfo
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- CN209227080U CN209227080U CN201822144105.0U CN201822144105U CN209227080U CN 209227080 U CN209227080 U CN 209227080U CN 201822144105 U CN201822144105 U CN 201822144105U CN 209227080 U CN209227080 U CN 209227080U
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- China
- Prior art keywords
- telescopic rod
- electrolytic cell
- full
- aluminum electrolytic
- outer barrel
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Abstract
The utility model discloses a kind of Full-automatic aluminum electrolytic cell flip plate manipulators, including lifting device, positioning device and grabbing device；Lifting device includes outer barrel, and outer barrel is internally provided with telescopic rod, the first motor for driving telescopic rod to make elevating movement is provided on the outer barrel；The positioning device includes cross laser locator；Grabbing device includes the mounting rack connecting with the lower end of the telescopic rod, second motor is installed on mounting rack, connector is rotatably provided in the drive shaft of second motor, electric pushrod there are two being symmetrical arranged on the connector, the free end of each electric pushrod is provided with the grapple for grabbing tank cover plate.The utility model can automatically, accurately be completed to lift the work of aluminium cell tank cover plate, cover slot cover board, structurally reasonable, easy to use, accurately and reliably, labor intensity can be reduced, production automation degree is improved, it improves efficiency, and is effectively reduced and lifts, harm of the cover slot cover board operation to worker's health.
Description
Technical field
The utility model relates to Aluminum Electrolysis Production auxiliary device technical fields more particularly to a kind of Full-automatic aluminum electrolytic cell to lift
Cover board manipulator.
Background technique
Aluminum Electrolysis Production is exactly to pass through electrolytic oxidation aluminium powder to obtain aluminium, is the alumina powder conduct using carbon body as anode
Solute, the laying cathode plate of cell bottom are passed through powerful direct current, complete electrolysis.During Aluminum Electrolysis Production, need be electrolysed
Tank cover plate is sequentially covered on slot, tank cover plate has isolation channel inside and outside, prevents foreign matter from falling into slot, personnel in protection workplace
Safety, groove body are kept the temperature, polluted gas discharges and reduce outward the effects of dust is discharged to workplace in slot in mitigation slot.Into
Before the work such as row replacement loss anode and fishing slag, needs to raise a little cover boards, tank cover plate lid is gone back into original place again after the completion of work.
The work of tank cover plate is lifted at present by manual operation, and every tank cover plate weighs about 20~30kg, each electrolytic cell of 200KA
A minimum of 36 tank cover plates, daily each electrolytic cell will at least replace 4 pieces of anodes, worker an each electrolytic cell of class at least
8 tank cover plates of lift are lifted, are again returned tank cover plate lid to the end of change poles in situ.Most due to a potroom internal electrolytic cell quantity
Few also to have several hundred, very high (summer reaches as high as 60 DEG C to temperature in workshop caused by the outside transmitting of temperature of aluminum liquid in slot in addition
More than), it is big to lead to lift tank cover plate labor intensity, consumes a large amount of physical strength, and worker endures high temperature while can breathe again
The largely foul atmosphere containing pernicious gas and dust, it is very unfavorable to health.
Utility model content
The purpose of the utility model is to provide a kind of Full-automatic aluminum electrolytic cell flip plate manipulators, solve aluminium in the prior art
Manual operation, great work intensity and the problem unfavorable to worker's health are needed when electrolytic cell flip plate.
In order to solve the above technical problems, the utility model adopts the following technical solution:
A kind of Full-automatic aluminum electrolytic cell flip plate manipulator of the utility model, including lifting device, positioning device and crawl
Device；The lifting device includes the outer barrel being fixedly installed on overhead traveling crane walking dolly, and the outer barrel is internally provided with
It can make the telescopic rod of elevating movement along the outer barrel, be provided on the outer barrel for driving the telescopic rod to make lifting fortune
Dynamic first motor；The positioning device includes the cross laser locator being installed on the outer barrel；The grabbing device
Including the mounting rack connecting with the lower end of the telescopic rod, the second motor is installed on the mounting rack, second motor
It is rotatably provided with connector in drive shaft, is symmetrical arranged on the connector there are two electric pushrod, it is each described electronic to push away
The free end of bar is provided with the grapple for grabbing tank cover plate.
Further, elevator wheel is installed in the drive shaft of the first motor, is provided with elevator rope on the elevator wheel,
The free end of the elevator rope is fixedly connected with the telescopic rod.
Further, for incuding the telescopic rod upper end position signal is provided on the inner wall of the outer barrel
One limit switch, the upper end of the telescopic rod are provided with the touching set for touching first limit switch.
Further, the lower end of the telescopic rod is connect by buffer unit with the mounting rack, the buffer unit
Including bumper bracket and buffer board, the bumper bracket includes upper limit plate and lower limiting board, and the lower limiting board is fixedly installed in institute
The upper end of mounting rack is stated, the upper limit plate is fixedly connected by multiple limit shafts with the lower limiting board, on the buffer board
It is fixedly installed limit sleeve compatible with multiple limit shafts, the lower end of the telescopic rod passes through the upper limit plate and institute
Buffer board is stated to be fixedly connected.
Further, heavy sensor is provided on the telescopic rod.
Further, the top of the mounting rack is provided with second for incuding the telescopic rod lower end position signal
Limit switch, the side of the buffer board are provided with the touching bar for touching second limit switch.
Further, the lower part of the mounting rack is provided with the limit of the third for incuding the connector position signal
Switch.
One step of goodbye, be provided on the grapple for incude grapple touch tank cover plate crossbeam operative signals it is micro-
Dynamic switch.
It further, further include image acquisition device, the image acquisition device includes being installed on the outer barrel
Camera and optical inductor.
Further, the bottom end of the telescopic rod is provided with the third motor for driving the mounting rack rotation.
Compared with prior art, the advantageous effects of the utility model:
The utility model under the cooperation of potroom multifunction crane, passes through ten when carrying out lifting tank cover plate work
Whole system is parked in right above the tank cover plate for needing to start by word laser locating apparatus, and then lifting device is fallen flexible automatically
Bar after grabbing device touches tank cover plate, catches tank cover plate automatically, and lifting device rises telescopic rod and tank cover plate is taken away electrolysis
Overhead traveling crane is moved to the position for needing to place tank cover plate by cross laser positioning device by slot, and puts down tank cover plate automatically, real
Now lift the/mechanized operation of cover slot cover board.The utility model can automatically, accurately be completed to lift aluminium cell tank cover plate, cover slot
The work of cover board, it is structurally reasonable, it is easy to use, accurately and reliably, labor intensity can be reduced, improve production automation degree, improved
Efficiency, and be effectively reduced and lift, harm of the cover slot cover board operation to worker's health.
Detailed description of the invention
The utility model is described in further detail for explanation with reference to the accompanying drawing.
FIG. 1 is a schematic structural view of the utility model；
Fig. 2 is the structure enlargement diagram in Fig. 1 at A；
Fig. 3 is the structure enlargement diagram in Fig. 1 at B；
Fig. 4 is the structure enlargement diagram in Fig. 1 at C；
Description of symbols: 1, outer barrel；2, telescopic rod；3, first motor；4, cross laser locator；5, mounting rack；
6, the second motor；7, tank cover plate；8, connector；9, electric pushrod；10, grapple；11, elevator wheel；12, elevator rope；13, the first limit
Bit switch；14, touching set；15, bumper bracket；15-1, upper limit plate；15-2, lower limiting board；15-3, limit shaft；16, it buffers
Plate；16-1 limit sleeve；17, the second limit switch；18, bar is touched；19, third limit switch；20, microswitch；21, it images
Head；22, weighing sensor；23, third motor.
Specific embodiment
As Figure 1-Figure 4, a kind of Full-automatic aluminum electrolytic cell flip plate manipulator, including lifting device, positioning device and
Grabbing device.
The lifting device includes the outer barrel 1 being fixedly installed in the walking dolly fixed beam of overhead traveling crane, the outer barrel 1
Be internally provided with the telescopic rod 2 that can make elevating movement along the outer barrel, be equipped on the outer barrel 1 described for driving
Telescopic rod 2 makees the first motor 3 of elevating movement.The driving coupling of the telescopic rod 2 and the first motor 3 can be by synchronous belt
Connection, can be coupled by ball-screw, can also be coupled by wirerope.In the present embodiment, the drive shaft of the first motor 3
On elevator wheel 11 is installed, be provided with elevator rope 12 on the elevator wheel 11, the free end of the elevator rope 12 and described flexible
Bar 2 is fixedly connected.First of the upper end position signal for incuding the telescopic rod 2 is equipped on the inner wall of the outer barrel 1
Limit switch 13, the upper end of the telescopic rod 2 are fixedly installed with the set of the touching for touching first limit switch 13 14.For
Confirmation grabbing device effectively works, and adds weighing sensor 22 on the telescopic rod 2.
The positioning device includes the cross laser locator 4 being installed on the outer barrel 1.
The grabbing device includes the mounting rack 5 connecting with the lower end of the telescopic rod 2, specifically, the telescopic rod 2
Lower end is connect by buffer unit with the mounting rack 5, and the buffer unit includes bumper bracket 15 and buffer board 16, described to delay
Rushing frame 15 includes that upper limit plate 15-1 and lower limiting board 15-2, the lower limiting board 15-2 are fixedly installed in the mounting rack 5
Upper end, the upper limit plate 15-1 is fixedly connected by multiple limit shaft 15-3 with the lower limiting board, on the buffer board 16
It is fixedly installed limit sleeve 16-1 compatible with multiple limit shaft 15-3, the lower end of the telescopic rod 2 passes through on described
Limit plate 15-1 is fixedly connected with the buffer board 16.The top of the mounting rack 5 is equipped with for incuding the telescopic rod 2
Second limit switch 17 of lower end position signal, the side of the buffer board 16 are equipped with for touching second limit switch
17 touching bar 18.
In order to make up operating condition of the tank cover plate in irregular discharge, it is provided in the bottom end of the telescopic rod for driving
State the third motor 23 of mounting rack rotation.
Second motor 6 is installed on the mounting rack, is rotatably provided with connection in the drive shaft of second motor 6
Part 8, the lower part of the mounting rack 5 are equipped with the third limit switch 19 for incuding 8 position signal of connector.The company
Electric pushrod 9 there are two being symmetrically installed on fitting 8, the free end of each electric pushrod 9 is provided with for grabbing tank cover plate
7 grapple 10.The fine motion being equipped on the grapple 10 for incuding the operative signals that grapple 10 touches tank cover plate crossbeam is opened
Close 20.
In addition, the utility model is additionally provided with remote control switch, display screen and PLC controller, in order to realize to lifting tank cover plate
Work is observed in real time at a distance and guarantees to complete to operate when light is unintelligible, and the utility model is additionally provided with image and adopts
Acquisition means, the image acquisition device include the camera 21 and optical inductor being installed on the outer barrel.The camera
It is electrically connected with the display screen, the display screen and the PLC controller are electrically connected, and display is divided into twoth area, and an area is aobvious
Show the image of the thecamera head, another area shows positioning, weight, height, rotation angle, crawl information.The remote control is opened
It closes to have and starts and place two control buttons, and be electrically connected with the PLC controller, the first motor, the second electricity
Machine and third motor are servo motor or stepper motor, first limit switch, the second limit switch, third limit switch,
Microswitch, optical sensor, weighing sensor, first motor, the second motor, third motor and electric pushrod with the PLC
Controller is electrically connected, and by corresponding sensor sensing correlation signal transmission to PLC controller, PLC controller is according to reception
To inductive signal send a control signal to corresponding executive component and complete corresponding movement, principle and circuit connection are ability
The technological means of domain maturation, therefore detailed discussion is no longer carried out in this specification.
The action process of the utility model is as follows:
Firstly, pressing remote controler start button when the visible laser line alignment slot cover board of cross laser locator, go up and down
Device brings into operation, and first motor drives telescopic rod to make descending motion, while the second motor band follower link rotates, and works as connector
When touching third limit switch, the second motor stalls.When telescopic rod drops to certain altitude, grabbing device and slot cover
Plate comprehensive engagement, due to the blocking of cover board, grabbing device stops decline, since there are buffer unit, telescopic rod can still be tieed up
Decline a certain distance is held, when touching bar touches the second limit switch, feedback signal stops turning to the first motor at top
Dynamic, telescopic rod no longer declines, meanwhile, also for feedback signal to electric pushrod, electric pushrod pushes grapple movement to the second limit switch,
When grapple touches tank cover plate crossbeam, the microswitch feedback signal built in grapple stops its work to electric putter.Meanwhile fine motion
Also to decelerating motor, decelerating motor driving telescopic rod moves upwards feedback signal switch, and tank cover plate is lifted.
After tank cover plate rises to certain altitude, mobile overhead crane is wanted to walk to suitable position, by cross laser locator can
See that laser rays positions, then presses and place button.First motor drives telescopic rod decline, until tank cover plate is integrally put into position, at this time
Buffer unit works again, and when touching bar and touching to the second limit switch, feedback signal gives decelerating motor stop motion.
The signal of the second limit switch is also fed back to electric pushrod simultaneously, makes its counter motion, and grabbing device and tank cover plate are detached from this time,
When electric pushrod operation is at the end, feedback signal drives telescopic rod to go up to first motor, and the touching of telescopic rod top end covers touching
After encountering the first limit switch, first motor stop motion, telescopic rod gos up to top initial position, whole work process at this time
Terminate.
Embodiment described above is only that the preferred embodiment of the utility model is described, not to the utility model
Range is defined, and under the premise of not departing from the spirit of the design of the utility model, those of ordinary skill in the art are practical new to this
The various changes and improvements that the technical solution of type is made should all fall into the protection scope that the utility model claims book determines
It is interior.
Claims (10)
1. a kind of Full-automatic aluminum electrolytic cell flip plate manipulator, it is characterised in that: including lifting device, positioning device and crawl dress
It sets；The lifting device includes the outer barrel (1) being fixedly installed on the walking dolly of overhead traveling crane, the inside of the outer barrel (1)
It is provided with the telescopic rod (2) that can make elevating movement along the outer barrel, is provided on the outer barrel (1) for driving described stretch
Contracting bar (2) makees the first motor (3) of elevating movement；The positioning device includes that the cross being installed on the outer barrel (1) swashs
Light-seeking device (4)；The grabbing device includes the mounting rack (5) connecting with the lower end of the telescopic rod (2), on the mounting rack
It is equipped with the second motor (6), is rotatably provided with connector (8), the connector in the drive shaft of second motor (6)
(8) there are two being symmetrical arranged on electric pushrod (9), the free end of each electric pushrod (9) is provided with for grabbing slot cover
The grapple (10) of plate (7).
2. Full-automatic aluminum electrolytic cell flip plate manipulator according to claim 1, it is characterised in that: the first motor
(3) it is equipped in drive shaft elevator wheel (11), is provided with elevator rope (12) on the elevator wheel (11), the elevator rope (12)
Free end be fixedly connected with the telescopic rod (2).
3. Full-automatic aluminum electrolytic cell flip plate manipulator according to claim 1, it is characterised in that: the outer barrel (1)
Inner wall on be provided with the first limit switch (13) for incuding the telescopic rod (2) upper end position signal, the telescopic rod
(2) upper end is provided with the touching set (14) for touching first limit switch (13).
4. Full-automatic aluminum electrolytic cell flip plate manipulator according to claim 1, it is characterised in that: the telescopic rod (2)
On be provided with heavy sensor (22).
5. Full-automatic aluminum electrolytic cell flip plate manipulator according to claim 1, it is characterised in that: the telescopic rod (2)
Lower end connect with the mounting rack (5) by buffer unit, the buffer unit includes bumper bracket (15) and buffer board (16),
The bumper bracket (15) includes upper limit plate (15-1) and lower limiting board (15-2), and the lower limiting board (15-2) is fixedly installed in
The upper end of the mounting rack (5), the upper limit plate (15-1) are fixed by multiple limit shafts (15-3) with the lower limiting board
Connection is fixedly installed compatible limit sleeve (16-1), institute with multiple limit shafts (15-3) on the buffer board (16)
The lower end for stating telescopic rod (2) passes through the upper limit plate (15-1) and is fixedly connected with the buffer board (16).
6. Full-automatic aluminum electrolytic cell flip plate manipulator according to claim 5, it is characterised in that: the mounting rack (5)
Top be provided with the second limit switch (17) for incuding the telescopic rod (2) lower end position signal, the buffer board
(16) side is provided with the touching bar (18) for touching second limit switch (17).
7. Full-automatic aluminum electrolytic cell flip plate manipulator according to claim 1, it is characterised in that: the mounting rack (5)
Lower part be provided with the third limit switch (19) for incuding the connector (8) position signal.
8. Full-automatic aluminum electrolytic cell flip plate manipulator according to claim 1, it is characterised in that: on the grapple (10)
It is provided with the microswitch (20) for touching the operative signals of tank cover plate crossbeam for incuding the grapple (10).
9. Full-automatic aluminum electrolytic cell flip plate manipulator according to claim 1, it is characterised in that: further include image collection
Device, the image acquisition device include the camera (21) and optical inductor being installed on the outer barrel.
10. Full-automatic aluminum electrolytic cell flip plate manipulator according to claim 1, it is characterised in that: the telescopic rod (2)
Bottom end be provided with the third motor (23) for driving mounting rack rotation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822144105.0U CN209227080U (en) | 2018-12-20 | 2018-12-20 | A kind of Full-automatic aluminum electrolytic cell flip plate manipulator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822144105.0U CN209227080U (en) | 2018-12-20 | 2018-12-20 | A kind of Full-automatic aluminum electrolytic cell flip plate manipulator |
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| Publication Number | Publication Date |
|---|---|
| CN209227080U true CN209227080U (en) | 2019-08-09 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201822144105.0U Active CN209227080U (en) | 2018-12-20 | 2018-12-20 | A kind of Full-automatic aluminum electrolytic cell flip plate manipulator |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109457274A (en) * | 2018-12-20 | 2019-03-12 | 承德市开发区盛方电子有限公司 | A kind of Full-automatic aluminum electrolytic cell flip plate manipulator |
-
2018
- 2018-12-20 CN CN201822144105.0U patent/CN209227080U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109457274A (en) * | 2018-12-20 | 2019-03-12 | 承德市开发区盛方电子有限公司 | A kind of Full-automatic aluminum electrolytic cell flip plate manipulator |
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