CN209221885U - An organic tubular membrane system for refined brine process - Google Patents

An organic tubular membrane system for refined brine process Download PDF

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CN209221885U
CN209221885U CN201821771586.1U CN201821771586U CN209221885U CN 209221885 U CN209221885 U CN 209221885U CN 201821771586 U CN201821771586 U CN 201821771586U CN 209221885 U CN209221885 U CN 209221885U
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organic tubular
tubular membrane
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membrane stack
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尹燕亓
石风强
吴江鹰
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Jiangsu Fengkeda Technology Co ltd
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Anhui Fengkeda Technology Co Ltd
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Abstract

本实用新型涉及一种用于精制盐水工艺的有机管式膜系统,包括至少一个有机管式膜堆,所述有机管式膜堆的膜堆进口和膜堆出口之间通过循环管与循环泵连接形成循环系统;所述有机管式膜堆由至少两组有机管式膜组件串联形成一个整体。本实用新型技术先进,工艺过程简单,精盐水质量高,有机管式膜系统集成度高、占地面积小、抗污染能力强。本有机管式膜系统能过滤掉粗盐中悬浮物、胶体、沉淀等杂质,集成度高、占地面积小。另外,采用特殊孔径和通道的膜管组成的过滤系统,再加上错流过滤方式使得污染物无法在膜表面积聚,使得有机管式膜具备更强的抗污染能力,通量衰减速度慢,化学清洗周期长。

The utility model relates to an organic tubular membrane system used in the process of refining brine, comprising at least one organic tubular membrane stack, the membrane stack inlet and the membrane stack outlet of the organic tubular membrane stack pass through a circulation pipe and a circulation pump connected to form a circulation system; the organic tubular membrane stack consists of at least two groups of organic tubular membrane components connected in series to form a whole. The utility model has the advantages of advanced technology, simple technological process, high quality of refined brine, high integration of organic tubular membrane system, small occupied area and strong anti-pollution ability. The organic tubular membrane system can filter out impurities such as suspended solids, colloids, and precipitates in crude salt, and has a high degree of integration and a small footprint. In addition, the filtration system composed of membrane tubes with special pore diameters and channels, coupled with the cross-flow filtration method prevents pollutants from accumulating on the membrane surface, which makes the organic tubular membrane have stronger anti-pollution ability, and the flux decay speed is slow. The chemical cleaning cycle is long.

Description

一种用于精制盐水工艺的有机管式膜系统An organic tubular membrane system for refined brine process

技术领域technical field

本实用新型属于盐水精制技术领域,具体涉及一种用于精制盐水工艺的有机管式膜系统。The utility model belongs to the technical field of brine refining, and in particular relates to an organic tubular membrane system used in the process of refining brine.

背景技术Background technique

目前,国内氯碱行业主要采用离子膜法制碱,以饱和盐水为原料,电解产生氢氧化钠等产品,若盐水中含有大量的钙、镁等杂质,钙、镁离子会在电解过程中与阳极上的OH-反应生成不溶物沉积在离子膜上,严重影响离子膜寿命,因此,盐水精制在离子膜法制碱生产过程中极为重要。At present, the domestic chlor-alkali industry mainly adopts the ion-exchange membrane method to make alkali, and uses saturated brine as raw material to electrolyze to produce sodium hydroxide and other products. The OH - reaction generates insoluble matter and deposits on the ionic membrane, which seriously affects the life of the ionic membrane. Therefore, brine refining is extremely important in the production process of ionic membrane alkali production.

国内以“桶式反应器+道尔澄清桶+砂滤器”工艺路线为主的传统一次盐水精制工艺已基本淘汰,目前,国内氯碱企业主要采用以有以下两种膜过滤工艺:戈尔膜、HVM膜为代表的有机微滤膜工艺与陶瓷膜错流过滤技术。The domestic traditional primary brine refining process based on the "barrel reactor + Doyle clarifier + sand filter" process route has been basically eliminated. At present, domestic chlor-alkali enterprises mainly use the following two membrane filtration processes: Gore membrane, The organic microfiltration membrane technology represented by HVM membrane and the ceramic membrane cross-flow filtration technology.

较早用于氯碱工业盐水精制的膜工艺是以戈尔膜、HVM膜为代表的有机微滤膜工艺两种。其工艺路线为粗盐水先至前反应槽,计量加入氢氧化钠和氯化钡后,进入中间槽,然后泵入加压溶气罐,经减压后进入气浮槽,清液从气浮槽溢流而出,计量加入碳酸钠后进入后反应槽,充分反应后送入膜过滤器过滤制得一次盐水。上述工艺采用一端过滤,膜表面易积聚滤饼,通量下降快,过程膜污染严重;工艺采用碳酸钙和氢氧化镁分步分离的方法,预处理步骤复杂,导致设备一次性投资大、占地面积大;另外,膜过滤器需要安装在三层厂房,对土建要求高,土建投资大;采用的滤膜均存在滤膜复合强度低、易被盐水腐蚀破损等问题。The earlier membrane processes used in the purification of chlor-alkali industrial brine are two organic microfiltration membrane processes represented by Gore membrane and HVM membrane. The process route is that the crude brine first goes to the front reaction tank, and after adding sodium hydroxide and barium chloride, it enters the middle tank, and then pumps it into the pressurized air-dissolving tank, and enters the air flotation tank after decompression, and the clear liquid is discharged from the air flotation tank. The tank overflows, and sodium carbonate is metered into the post-reaction tank. After fully reacting, it is sent to a membrane filter to filter to obtain primary brine. The above-mentioned process adopts one-end filtration, the filter cake is easy to accumulate on the surface of the membrane, the flux drops rapidly, and the process membrane is seriously polluted; the process adopts the step-by-step separation method of calcium carbonate and magnesium hydroxide, and the pretreatment steps are complicated, resulting in a large one-time investment in equipment and occupying The land area is large; in addition, the membrane filter needs to be installed in a three-story factory building, which requires high civil engineering requirements and a large investment in civil engineering; the filter membranes used all have problems such as low composite strength of the filter membrane, and are easily corroded and damaged by salt water.

陶瓷膜错流过滤技术工艺如下:向盐水中加入氢氧化钠、碳酸钠和氯化钡等精制剂反应生成氢氧化镁、碳酸钙和硫酸钡固体物质,再加入凝助剂与氧化剂进行预处理,通过吸附与共沉淀作用除去氢氧化镁胶体及其部分固体颗粒,用陶瓷膜错流过滤器对盐水进行过滤,透过陶瓷膜的渗透液进入到离子交换树脂,经处理后获得精制盐水,未透过膜的富含杂质的盐水返回预处理。该工艺采用错流过滤技术,有效降低了膜污染,但实际应用中存在以下问题:(1)陶瓷膜较脆,易断裂,出现问题需停机修复处理,并且现场往往需要备一套陶瓷膜组件件;(2)陶瓷膜通道较窄,容易发生膜通道堵塞;(3)陶瓷膜清洗周期短,1周就需清洗一次,清洗药剂浓度高,需要15%盐酸浸泡;(4)陶瓷膜运行能耗大,投资成本高。The ceramic membrane cross-flow filtration technology process is as follows: Add sodium hydroxide, sodium carbonate and barium chloride and other refined agents to the brine to react to form magnesium hydroxide, calcium carbonate and barium sulfate solid substances, and then add coagulation aids and oxidants for pretreatment , remove the magnesium hydroxide colloid and some solid particles through adsorption and co-precipitation, filter the brine with a ceramic membrane cross-flow filter, and the permeate through the ceramic membrane enters the ion exchange resin, and obtains refined brine after treatment. The impurity-rich brine that passes through the membrane is returned to pretreatment. This process adopts cross-flow filtration technology, which effectively reduces membrane fouling, but there are the following problems in practical application: (1) The ceramic membrane is brittle and easy to break, and needs to be shut down for repair if there is a problem, and a set of ceramic membrane modules is often required on site (2) The channel of the ceramic membrane is narrow, which is prone to blockage of the membrane channel; (3) The cleaning cycle of the ceramic membrane is short, and it needs to be cleaned once a week, and the concentration of the cleaning agent is high, which requires 15% hydrochloric acid soaking; High energy consumption and high investment costs.

实用新型内容Utility model content

本实用新型的目的在于提供一种用于精制盐水工艺的有机管式膜系统,能去除盐水中的悬浮物、胶体、沉淀等杂质,制得合格的精盐水。The purpose of the utility model is to provide an organic tubular membrane system used in the process of refining brine, which can remove impurities such as suspended solids, colloids, and precipitates in brine, and obtain qualified refined brine.

具体的技术方案如下:The specific technical scheme is as follows:

一种用于精制盐水工艺的有机管式膜系统,包括至少一个有机管式膜堆,所述有机管式膜堆的膜堆进口和膜堆出口之间通过循环管与循环泵连接形成循环系统;所述有机管式膜堆由至少两组有机管式膜组件串联形成一个整体。An organic tubular membrane system for refining brine process, comprising at least one organic tubular membrane stack, the membrane stack inlet and the membrane stack outlet of the organic tubular membrane stack are connected to a circulation pump through a circulation pipe to form a circulation system ; The organic tubular membrane stack consists of at least two groups of organic tubular membrane modules connected in series to form a whole.

有机管式膜系统最优的是由2-10个有机管式膜堆并联构成。The optimal organic tubular membrane system is composed of 2-10 organic tubular membrane stacks connected in parallel.

进一步方案,相邻有机管式膜组件呈纵向水平布置,其一端通过连接管连接。In a further solution, adjacent organic tubular membrane modules are vertically and horizontally arranged, and one end of them is connected by a connecting pipe.

进一步方案,所述有机管式膜系统还包括清洗系统,所述清洗系统包括清洗泵、清洗液箱,所述清洗泵的输出端分别通过反冲液管、膜堆循环管与有机管式膜堆连接;所述反冲液管和膜堆循环管上均设有清洗阀门。In a further solution, the organic tubular membrane system also includes a cleaning system, the cleaning system includes a cleaning pump and a cleaning liquid tank, and the output end of the cleaning pump passes through the backflush liquid pipe, the membrane stack circulation pipe and the organic tubular membrane respectively. The stack is connected; the backflush liquid pipe and the membrane stack circulation pipe are equipped with cleaning valves.

控制反冲液管及清洗泵与有机管式膜堆的之间的两个清洗阀的开、关,从反冲口中加入经清洗泵导入的反冲液对有机管式膜组件中各个膜管进行清洗,将附着在膜表面的杂质脱落,从而有效减轻膜污染,恢复其膜通量,其反冲液采用过滤液,最终从浓缩液出口流出,实现循环利用。还可通过清洗泵从膜堆入口导入清洗剂(浓度0.5%盐酸)对各有机管式膜组件中的膜管表面杂质进行清洗。Control the opening and closing of the two cleaning valves between the backflushing liquid pipe and the cleaning pump and the organic tubular membrane stack, and add the backflushing liquid introduced by the cleaning pump from the backflushing port to each membrane tube in the organic tubular membrane module. Cleaning is carried out to remove the impurities attached to the surface of the membrane, thereby effectively reducing membrane pollution and restoring its membrane flux. The backflushing liquid uses filtrate, and finally flows out from the outlet of the concentrated liquid to realize recycling. The cleaning agent (0.5% hydrochloric acid concentration) can also be introduced from the inlet of the membrane stack through the cleaning pump to clean the surface impurities of the membrane tubes in each organic tubular membrane module.

更进一步方案,所述有机管式膜组件包括若干个水平布设在壳体内部的膜管,所述膜管的两端部卡装有与壳体进行密封连接的安装盖,使膜管的外壁与安装盖之间形成一个密封腔体;所述膜管的两端开口分别与外界连通,所述壳体上开设有与密封腔体连通的过滤液出口。In a further solution, the organic tubular membrane module includes several membrane tubes arranged horizontally inside the housing, and the two ends of the membrane tubes are snapped with installation covers that are sealed and connected to the housing, so that the outer wall of the membrane tubes A sealed cavity is formed between the installation cover and the openings at both ends of the membrane tube respectively communicated with the outside world, and a filtrate outlet communicated with the sealed cavity is provided on the casing.

本实用新型中膜管是指有机管式膜的膜管,其结构是现有的。The membrane tube of the utility model refers to a membrane tube of an organic tubular membrane, and its structure is existing.

进一步方案,所述壳体上开设有与密封腔体连通的反冲口,所述过滤液出口和反冲口位于有机管式膜组件的对角线上;所述反冲口与所述的反冲液管的输出端连接,所述膜堆循环管的输出端与膜堆进口或膜堆出口连接。In a further solution, the housing is provided with a backflush port communicating with the sealed cavity, and the filtrate outlet and the backflush port are located on the diagonal of the organic tubular membrane module; the backflush port is connected to the The output end of the backwash liquid pipe is connected, and the output end of the membrane stack circulation pipe is connected with the membrane stack inlet or membrane stack outlet.

优选的,所述有机管式膜堆是由3-8组有机管式膜组件串联而成,其中所有的过滤液出口均与过滤液管连接而导出有机管式膜系统,所有的反冲口均通过所述反冲液管与清洗泵的输出端连接。Preferably, the organic tubular membrane stack is composed of 3-8 groups of organic tubular membrane modules in series, wherein all filtrate outlets are connected with filtrate pipes to lead to the organic tubular membrane system, and all backflush ports All are connected to the output end of the cleaning pump through the backflushing liquid pipe.

进一步方案,所述壳体的外径为6-10英寸、长度为3m-4m;所述膜管是管状结构,其内部通道直径为5mm-8mm;所述膜管的膜材质为聚偏氟乙烯、聚醚砜、聚砜或聚丙烯腈,所述膜管的膜孔径为10-50nm。In a further solution, the outer diameter of the housing is 6-10 inches and the length is 3m-4m; the membrane tube is a tubular structure with an internal channel diameter of 5mm-8mm; the membrane material of the membrane tube is polyvinylidene fluoride Ethylene, polyethersulfone, polysulfone or polyacrylonitrile, the membrane pore diameter of the membrane tube is 10-50nm.

进一步方案,所述循环管上分别连接有增压泵和浓缩液管,位于循环泵两端的循环管上分别安装有第一切换阀、第二切换阀、第三切换阀和第四切换阀;所述循环泵、第一切换阀、有机管式膜堆、第二切换阀形成一个反向循环,所述循环泵、第三切换阀、有机管式膜堆、第四切换阀形成一个正向循环。In a further solution, a booster pump and a concentrate pipe are respectively connected to the circulation pipe, and a first switching valve, a second switching valve, a third switching valve and a fourth switching valve are respectively installed on the circulation pipes at both ends of the circulating pump; The circulating pump, the first switching valve, the organic tubular membrane stack, and the second switching valve form a reverse cycle, and the circulating pump, the third switching valve, the organic tubular membrane stack, and the fourth switching valve form a forward cycle. cycle.

为了更好的发挥有机管式膜系统的过滤效率,在系统中增加4个切换阀,实现有机管式膜系统中有机管式膜堆的进出料自动换向功能,则当第一切换阀、第二切换阀打开,而第三切换阀、第四切换阀关闭时,此时原液从位于有机管式膜堆下部的膜组件流入,依次向上流经各个有机管式膜组件,截留下来的浓缩液从位于有机管式膜堆上部的膜组件流出,过滤后过滤液从各有机管式膜组件的过滤液出口进入过滤液管进行回收。达到设定时间后,第一切换阀、第二切换阀自动关闭时,第三切换阀、第四切换阀自动打开,此时盐水从位于有机管式膜堆上部的膜组件流入,向下依次流经各个有机管式膜组件,截留下来的浓缩液从位于有机管式膜堆下部的膜组件流出,如此反复。过滤后过滤液、浓缩液分别进行收集。即通过有机管式膜堆的进出料自动换向功能,实现对各个有机管式膜组件中的膜管的表面进行换向冲刷,从而能将附着在膜管表面的杂质清除下来,有效地减轻了膜管的污染;同时还解决了有机管式膜堆中前级有机管式膜组件的压力高、负荷重,而后级有机管式膜组件压力低、负荷轻的不足,整体延长了整个有机管式膜堆的使用寿命。In order to give full play to the filtration efficiency of the organic tubular membrane system, 4 switching valves are added to the system to realize the automatic reversing function of the material in and out of the organic tubular membrane stack in the organic tubular membrane system. When the first switching valve, When the second switching valve is opened, and the third switching valve and the fourth switching valve are closed, the original liquid flows in from the membrane modules located at the lower part of the organic tubular membrane stack, and flows upwards through each organic tubular membrane module in turn, and the retained concentrated The liquid flows out from the membrane module located at the upper part of the organic tubular membrane stack, and the filtered filtrate enters the filtrate pipe from the filtrate outlet of each organic tubular membrane module for recovery. After the set time is reached, when the first switching valve and the second switching valve are automatically closed, the third switching valve and the fourth switching valve are automatically opened. At this time, the brine flows in from the membrane module located on the upper part of the organic tubular membrane stack, and flows downward in sequence. After flowing through each organic tubular membrane module, the intercepted concentrated liquid flows out from the membrane module located at the lower part of the organic tubular membrane stack, and so on. After filtration, the filtrate and the concentrate were collected separately. That is, through the automatic reversing function of the material in and out of the organic tubular membrane stack, the surface of the membrane tubes in each organic tubular membrane module can be reversed and washed, so that the impurities attached to the surface of the membrane tubes can be removed, effectively reducing the At the same time, it also solves the problem of high pressure and heavy load of the front-stage organic tubular membrane module in the organic tubular membrane stack, while the problem of low pressure and light load of the latter-stage organic tubular membrane module prolongs the entire organic membrane stack. The service life of the tubular membrane stack.

本实用新型有机管式膜系统应用到盐水精制中,其中有机管式膜系统的原液入口端与精制盐水的反应桶的出料口连接,有机管式膜系统的过滤液出口与精盐水桶连接,有机管式膜系统的浓缩液出口与压滤机连接,所述压滤机的压滤液出料口与反应桶连接;所述反应桶的进料端通过折流槽与粗盐水桶连接。The organic tubular membrane system of the utility model is applied to the refining of brine, wherein the raw liquid inlet of the organic tubular membrane system is connected to the outlet of the reaction tank of refined brine, and the filtrate outlet of the organic tubular membrane system is connected to the refined brine tank. The concentrated liquid outlet of the organic tubular membrane system is connected to a filter press, and the filtrate outlet of the filter press is connected to a reaction tank; the feed end of the reaction tank is connected to a crude brine tank through a baffle tank.

本装置的有机管式膜中的膜管的通道直径为5mm-8mm,使其具有更宽的膜通道,在使用时,膜通道不会发生堵塞等情况,保障过滤质量。The channel diameter of the membrane tube in the organic tubular membrane of the device is 5mm-8mm, so that it has a wider membrane channel. When in use, the membrane channel will not be blocked and the filtration quality is guaranteed.

本装置中膜管是由膜孔径为10-50nm膜材质卷绕而成的管状结构,该膜管孔径分布窄、过滤精度,使得悬浮物、胶体、大颗粒杂质不容易进入膜孔中,其属于真正意义上的超滤,因此,过滤后的盐水品质更高、质量更稳定。The membrane tube in this device is a tubular structure formed by winding a membrane material with a membrane aperture of 10-50nm. The membrane tube has a narrow pore size distribution and high filtration accuracy, making it difficult for suspended solids, colloids, and large particles of impurities to enter the membrane pores. It belongs to ultrafiltration in the true sense, so the quality of filtered brine is higher and more stable.

本实用新型采用特殊孔径和通道的膜管组成的过滤系统,再加上错流过滤方式使得污染物无法在膜表面积聚,使得有机管式膜具备更强的抗污染能力,通量衰减速度慢。因此,本实用新型的有机管式膜的化学清洗周期长,化学清洗周期大于1个月;另外,由于污染物不容易在膜孔内积聚,再加上膜层厚度只有20μm,膜管内的污染物量较少,因此,采用低浓度的盐酸清洗剂(浓度0.5%)即可使膜性能恢复。The utility model adopts a filtration system composed of membrane tubes with special pore diameters and channels, and the cross-flow filtration mode prevents pollutants from accumulating on the membrane surface, so that the organic tubular membrane has a stronger anti-pollution ability and a slower flux decay rate . Therefore, the chemical cleaning cycle of the organic tubular membrane of the present utility model is long, and the chemical cleaning cycle is greater than 1 month; in addition, because the pollutants are not easy to accumulate in the membrane pores, and the thickness of the membrane layer is only 20 μm, the pollution in the membrane tube The amount of substances is small, so the membrane performance can be restored by using a low concentration of hydrochloric acid cleaning agent (concentration 0.5%).

本实用新型的有机管式膜系统可用于过滤粗盐中悬浮物、胶体、沉淀等杂质。另外,本过滤系统集成度高、占地面积小。The organic tubular membrane system of the utility model can be used to filter impurities such as suspended solids, colloids, and precipitates in crude salt. In addition, the filtration system has a high degree of integration and a small footprint.

有机管式膜是由若干个膜管构成,膜管的数量根据壳体的内径及实际需要进行设置。膜管的两端密封成一体,在壳体内部形成腔体;另外,膜管具有一定的柔韧性,不会出现泄漏、膜管断裂问题,可保证生产连续稳定运行。The organic tubular membrane is composed of several membrane tubes, and the number of membrane tubes is set according to the inner diameter of the shell and actual needs. The two ends of the membrane tube are sealed together to form a cavity inside the shell; in addition, the membrane tube has a certain degree of flexibility, and there will be no leakage or breakage of the membrane tube, which can ensure continuous and stable production.

附图说明Description of drawings

图1是本实用新型原理示意图,Fig. 1 is a schematic diagram of the utility model principle,

图2为本实用新型中有机管式膜组件的结构示意图,Fig. 2 is the structural representation of the organic tubular membrane module in the utility model,

图3为图2的截面示意图,Figure 3 is a schematic cross-sectional view of Figure 2,

图4为本实用新型中有机管式膜堆的结构示意图,Fig. 4 is the structural representation of the organic tubular membrane stack in the utility model,

图5为本实用新型中有机管式膜精制盐水装置的结构示意图。Fig. 5 is a structural schematic diagram of an organic tubular membrane refining brine device in the present invention.

图中:10-有机管式膜组件,11-壳体,12-膜管,13-反冲口,14-过滤液出口;20-有机管式膜堆,21-膜堆出口,22-膜堆入口,23-连接管;31-增压泵,32-循环泵,33-清洗泵;40-循环管,50-浓缩液管,60-过滤液管,71-第一换向阀,72-第二换向阀,73-第三换向阀,74-第四换向阀,75-阀门;80-清洗液箱;90-有机管式膜系统,101-粗盐水桶,102-折流槽,103-反应桶,104-压滤机,105-精盐水桶。In the figure: 10-Organic tubular membrane module, 11-Shell, 12-Membrane tube, 13-Backflush port, 14-Filtrate outlet; 20-Organic tubular membrane stack, 21-Membrane stack outlet, 22-Membrane Stack inlet, 23-connecting pipe; 31-booster pump, 32-circulation pump, 33-cleaning pump; 40-circulation pipe, 50-concentrated liquid pipe, 60-filter liquid pipe, 71-first reversing valve, 72 -Second reversing valve, 73-third reversing valve, 74-fourth reversing valve, 75-valve; 80-cleaning liquid tank; 90-organic tubular membrane system, 101-coarse brine tank, 102-fold Launder, 103-reaction barrel, 104-filter press, 105-refined brine bucket.

具体实施方式Detailed ways

为了进一步理解本实用新型,下面结合实施例对本实用新型优选实施方案进行描述,但是应当理解,这些描述只是为进一步说明本实用新型的特征和优点,而不是对本实用新型权利要求的限制。In order to further understand the utility model, the preferred embodiment of the utility model is described below in conjunction with the examples, but it should be understood that these descriptions are only for further illustrating the features and advantages of the utility model, rather than limiting the utility model claims.

下面结合附图1-5对本实用新型进行详细的说明:Below in conjunction with accompanying drawing 1-5, the utility model is described in detail:

实施例1:Example 1:

如图1所示,一种用于精制盐水工艺的有机管式膜系统,包括至少一个有机管式膜堆20,所述有机管式膜堆20的膜堆进口21和膜堆出口22之间通过循环管40与循环泵32连接形成循环系统;所述有机管式膜堆20由至少两组有机管式膜组件10串联形成一个整体。As shown in Figure 1, a kind of organic tubular membrane system that is used for refining brine process comprises at least one organic tubular membrane stack 20, between the membrane stack inlet 21 of the organic tubular type membrane stack 20 and the membrane stack outlet 22 The circulation system is formed by connecting the circulation pipe 40 with the circulation pump 32; the organic tubular membrane stack 20 is formed as a whole by at least two groups of organic tubular membrane modules 10 connected in series.

有机管式膜系统最优的是由2-10个有机管式膜堆并联构成。The optimal organic tubular membrane system is composed of 2-10 organic tubular membrane stacks connected in parallel.

进一步方案,相邻有机管式膜组件10呈纵向水平布置,其一端通过连接管23连接。In a further solution, adjacent organic tubular membrane modules 10 are vertically and horizontally arranged, and one end of them is connected by a connecting pipe 23 .

进一步方案,所述有机管式膜系统还包括清洗系统,所述清洗系统包括清洗泵33、清洗液箱80,所述清洗泵33的输出端分别通过反冲液管、膜堆循环管与有机管式膜堆20连接;所述反冲液管和膜堆循环管上均设有清洗阀门75。In a further solution, the organic tubular membrane system also includes a cleaning system, the cleaning system includes a cleaning pump 33 and a cleaning liquid tank 80, and the output end of the cleaning pump 33 passes through the backflush liquid pipe, the membrane stack circulation pipe and the organic The tubular membrane stack 20 is connected; the backflush liquid pipe and the membrane stack circulation pipe are both provided with a cleaning valve 75 .

控制反冲液管及清洗泵与有机管式膜堆的之间的两个反冲阀的开、关,从反冲口中加入经清洗泵导入的反冲液对有机管式膜组件中各个膜管进行清洗,将附着在膜表面的杂质脱落,从而有效减轻膜污染,恢复其膜通量,其反冲液采用过滤液,最终从浓缩液出口流出,实现循环利用。还可通过清洗泵从膜堆入口导入清洗剂(浓度0.5%盐酸)对各有机管式膜组件中的膜管表面杂质进行清洗。Control the opening and closing of the two backflush valves between the backflush liquid pipe and the cleaning pump and the organic tubular membrane stack, add the backflush liquid introduced by the cleaning pump from the backflush port to The tube is cleaned to remove the impurities attached to the membrane surface, thereby effectively reducing membrane fouling and restoring its membrane flux. The backflushing fluid is the filtrate, which finally flows out from the outlet of the concentrated solution to realize recycling. The cleaning agent (0.5% hydrochloric acid concentration) can also be introduced from the inlet of the membrane stack through the cleaning pump to clean the surface impurities of the membrane tubes in each organic tubular membrane module.

更进一步方案,如图2、3所示,所述有机管式膜组件10包括若干个水平布设在壳体11内部的膜管12,所述膜管12的两端部卡装有与壳体11进行密封连接的安装盖,使膜管12的外壁与安装盖之间形成一个密封腔体;所述膜管12的两端开口分别与外界连通,所述壳体11上开设有与密封腔体连通的过滤液出口14。As a further solution, as shown in Figures 2 and 3, the organic tubular membrane module 10 includes several membrane tubes 12 arranged horizontally inside the housing 11, and the two ends of the membrane tubes 12 are clamped with the housing. 11 is a mounting cover for sealing connection, so that a sealed cavity is formed between the outer wall of the membrane tube 12 and the mounting cover; the openings at both ends of the membrane tube 12 communicate with the outside world respectively, and the housing 11 is provided with a sealing cavity Body connected filtrate outlet 14.

进一步方案,所述壳体11上开设有与密封腔体连通的反冲口13,所述过滤液出口14和反冲口13位于有机管式膜组件10的对角线上;所述反冲口13与所述的反冲液管的输出端连接,所述膜堆循环管的输出端与膜堆进口21或膜堆出口22连接。In a further solution, the housing 11 is provided with a backflush port 13 communicating with the sealed cavity, and the filtrate outlet 14 and the backflush port 13 are located on the diagonal of the organic tubular membrane module 10; the backflush The port 13 is connected to the output end of the backflush liquid pipe, and the output end of the membrane stack circulation pipe is connected to the membrane stack inlet 21 or the membrane stack outlet 22 .

优选的,所述有机管式膜堆20是由3-8组有机管式膜组件10串联而成,其中所有的过滤液出口14均与过滤液管60连接而导出有机管式膜系统,所有的反冲口13均通过所述反冲液管与清洗泵33的输出端连接。Preferably, the organic tubular membrane stack 20 is formed by connecting 3-8 groups of organic tubular membrane modules 10 in series, wherein all the filtrate outlets 14 are connected with the filtrate pipe 60 to lead to the organic tubular membrane system, all The backflushing ports 13 are all connected to the output end of the cleaning pump 33 through the backflushing liquid pipe.

进一步方案,所述壳体11的外径为6-10英寸、长度为3m-4m;所述膜管12是管状结构,其内部通道直径R为5mm-8mm;所述膜管的膜材质为聚偏氟乙烯、聚醚砜、聚砜或聚丙烯腈,所述膜管的膜孔径为10-50nm。In a further solution, the outer diameter of the housing 11 is 6-10 inches, and the length is 3m-4m; the membrane tube 12 is a tubular structure, and the diameter R of its internal channel is 5mm-8mm; the membrane material of the membrane tube is Polyvinylidene fluoride, polyethersulfone, polysulfone or polyacrylonitrile, the membrane pore diameter of the membrane tube is 10-50nm.

进一步方案,所述循环管40上分别连接有增压泵31和浓缩液管50,位于循环泵32两端的循环管40上分别安装有第一切换阀71、第二切换阀72、第三切换阀73和第四切换阀74;所述循环泵32、第一切换阀71、有机管式膜堆20、第二切换阀72形成一个反向循环,所述循环泵32、第三切换阀73、有机管式膜堆20、第四切换阀74形成一个正向循环。In a further solution, a booster pump 31 and a concentrate pipe 50 are respectively connected to the circulation pipe 40, and a first switch valve 71, a second switch valve 72, and a third switch valve are respectively installed on the circulation pipe 40 at both ends of the circulation pump 32. Valve 73 and the fourth switching valve 74; the circulating pump 32, the first switching valve 71, the organic tubular membrane stack 20, and the second switching valve 72 form a reverse cycle, and the circulating pump 32, the third switching valve 73 , the organic tubular membrane stack 20, and the fourth switching valve 74 form a forward cycle.

本有机管式膜系统在使用时,将待过滤的粗盐水通过增压泵31导入循环管40中,当第一切换阀71、第二切换阀72打开,而第三切换阀73、第四切换阀74关闭时,此时原液从位于有机管式膜堆20下部的膜组件流入,依次向上流经各个有机管式膜组件10,然后截留下来的浓缩液从位于有机管式膜堆20上部的膜组件流出,过滤后过滤液从各有机管式膜组件10的过滤液出口14进入过滤液管60进行回收。达到设定时间后,第一切换阀71、第二切换阀72自动关闭时,第三切换阀73、第四切换阀74自动打开,此时粗盐水从位于有机管式膜堆20上部的膜组件流入,向下依次流经各个有机管式膜组件10,截留下来的浓缩液从位于有机管式膜堆20下部的膜组件流出,如此反复。既实现了过滤,同时还达到了对有机管式膜组件10中各个膜管的表面进行换向冲刷的作用,从而避免杂质附着在膜管表面,有效地减轻了膜管的污染;同时还解决了膜组件中前级有机管式膜的压力高、负荷重,而后级有机管式膜压力低、负荷轻的不足,整体延长了膜组件的使用寿命。When the organic tubular membrane system is in use, the coarse brine to be filtered is introduced into the circulation pipe 40 through the booster pump 31. When the first switching valve 71 and the second switching valve 72 are opened, the third switching valve 73 and the fourth switching valve are opened. When the switching valve 74 is closed, the raw liquid flows in from the membrane modules located at the lower part of the organic tubular membrane stack 20, and flows upwards through each organic tubular membrane module 10 in turn, and then the intercepted concentrated solution flows from the upper part of the organic tubular membrane stack 20. The membrane module flows out, and the filtered filtrate enters the filtrate pipe 60 from the filtrate outlet 14 of each organic tubular membrane module 10 for recovery. After the set time is reached, when the first switching valve 71 and the second switching valve 72 are automatically closed, the third switching valve 73 and the fourth switching valve 74 are automatically opened. The module flows in and flows down through each organic tubular membrane module 10 sequentially, and the intercepted concentrated liquid flows out from the membrane module located at the lower part of the organic tubular membrane stack 20, and so on. It not only achieves filtration, but also achieves the effect of reversing and scouring the surface of each membrane tube in the organic tubular membrane module 10, thereby preventing impurities from adhering to the surface of the membrane tubes, effectively reducing the pollution of the membrane tubes; In the membrane module, the front-stage organic tubular membrane has high pressure and heavy load, while the rear-stage organic tubular membrane has low pressure and light load, and the service life of the membrane module is extended as a whole.

当膜管12表面有杂质附着,将一定压力的过滤液从反冲液管中加入,从每个有机管式膜组件10上的反冲口13进入,对各个膜管12表面进行清洗,然后从浓缩液出口流出,经浓缩液管50而导出有机管式膜系统,并同时将附着在膜管表面的杂质冲脱落,从而有效减轻膜污染,并恢复其膜通量。反冲洗一般为8-10小时一次。When impurities are attached to the surface of the membrane tube 12, a certain pressure of filtrate is added from the backflush liquid pipe, and enters from the backflush port 13 on each organic tubular membrane module 10, and the surface of each membrane tube 12 is cleaned, and then It flows out from the outlet of the concentrated solution, and is exported to the organic tubular membrane system through the concentrated solution pipe 50, and at the same time, the impurities attached to the surface of the membrane tube are washed off, thereby effectively reducing membrane fouling and restoring its membrane flux. Backwashing is generally every 8-10 hours.

当使用一段时间如大于1个月,可采用低浓度的盐酸清洗剂(浓度0.5%)直接从有机管式膜堆20的膜堆入口加入,进入每个有机管式膜组件10中的膜管12中,对各膜管表面进行清洗,即可使膜性能恢复如初。When used for a period of time such as more than 1 month, low-concentration hydrochloric acid cleaning agent (concentration 0.5%) can be directly added from the membrane stack inlet of the organic tubular membrane stack 20 into the membrane tubes in each organic tubular membrane module 10 In step 12, cleaning the surface of each membrane tube can restore the membrane performance to its original state.

实施例2:Example 2:

本实用新型有机管式膜系统应用到盐水精制中,如图5所示,有机管式膜系统90的原液入口端与精制盐水的反应桶103的出料口连接,有机管式膜系统90的过滤液出口与精盐水桶105连接,有机管式膜系统90的浓缩液出口与压滤机104连接,所述压滤机104的压滤液出料口与反应桶103连接;所述反应桶103的进料端通过折流槽102与粗盐水桶101连接。The organic tubular membrane system of the present utility model is applied to brine refining. As shown in FIG. The filtrate outlet is connected to the refined brine barrel 105, and the concentrate outlet of the organic tubular membrane system 90 is connected to the filter press 104, and the filter press outlet of the filter press 104 is connected to the reaction barrel 103; The feed end is connected with the crude brine tank 101 through the baffle tank 102 .

实施例3:Example 3:

精制盐水的工艺如下(如图1所示):The process of refining brine is as follows (as shown in Figure 1):

S1:待处理的粗盐水首先送入折流槽,在折流槽计量加入精制剂NaOH和Na2CO3,然后流入反应桶,其中,粗盐水中的Mg2+、Ca2+分别与NaOH、Na2CO3反应生成Mg(OH)2、CaCO3固体物质;其中NaOH加入量为与Mg2+反应后过量0.1~0.3g/L,Na2CO3加入量为与Ca2+反应后过量0.3~0.5g/L。S1: The coarse brine to be treated is first sent into the baffle tank, and the refined preparations NaOH and Na 2 CO 3 are metered into the baffle tank, and then flow into the reaction tank, wherein the Mg 2+ and Ca 2+ in the crude brine are mixed with NaOH respectively , Na 2 CO 3 react to generate Mg(OH) 2 , CaCO 3 solid substances; the amount of NaOH added is 0.1-0.3 g/L after reacting with Mg 2+ , and the amount of Na 2 CO 3 added is after reacting with Ca 2+ Excessive 0.3 ~ 0.5g/L.

S2:精制反应后的粗盐水送入过滤系统,有机管式膜堆将粗盐水中悬浮物、胶体、沉淀等杂质截留,透过有机管式膜堆的盐水即精盐水;S2: The crude brine after the refining reaction is sent to the filtration system, and the organic tubular membrane stack intercepts impurities such as suspended solids, colloids, and sediments in the crude brine, and the brine that passes through the organic tubular membrane stack is the refined brine;

S3:将有机管式膜堆截留的浓缩液送入压滤机,压出的盐泥外运处理,压滤液返回反应桶中进行循环处理。S3: The concentrated liquid intercepted by the organic tubular membrane stack is sent to the filter press, the pressed salt mud is transported outside for treatment, and the filtered liquid is returned to the reaction tank for recycling treatment.

采用本实用新型中过滤系统对精制反应后的盐水直接过滤,将反应生成的Mg(OH)2胶体、CaCO3沉淀以及盐水中自带的悬浮物等杂质去除,透过有机管式膜堆的精盐水中Ca2+、Mg2+总含量<1mg/L、SS<1mg/L、浊度<0.5NTU。The filtration system of the utility model is used to directly filter the brine after the refined reaction, and remove impurities such as Mg(OH ) colloid, CaCO precipitation and suspended matter in the brine, and pass through the organic tubular membrane stack. The total content of Ca 2+ and Mg 2+ in refined brine is <1mg/L, SS<1mg/L, and turbidity<0.5NTU.

本实用新型中有机管式膜堆的过滤方式为内压过滤,其操作压力0.1~0.6MPa,膜面流速1m/s-3m/s。The filtration method of the organic tubular membrane stack in the utility model is internal pressure filtration, its operating pressure is 0.1~0.6MPa, and the membrane surface flow rate is 1m/s-3m/s.

即,精制盐水的具体实施例如下:That is, the specific examples of refined brine are as follows:

一:粗盐水桶中的粗盐水为化盐水,Ca2+含量0.61g/L、Mg2+含量0.05g/L,直接泵入折流槽,在折流槽内计量加入碳酸钠1.95g/L和氢氧化钠0.30g/L,然后流入反应桶,其中,化盐中的Mg2+、Ca2+分别与NaOH、Na2CO3反应生成Mg(OH)2、CaCO3固体物质,精制反应后的粗盐水送入有机管式膜系统,有机管式膜系统是由5个有机管式膜堆串联组成,每个有机管式膜堆串联6支直径10英寸、长度4m的有机管式膜组件,有机管式膜组件中膜管的通道5mm、孔径为30nm,膜材质为聚偏氟乙烯,过滤系统的工作方式如上述。控制操作压力0. 35MPa,膜面流速1.5m/s,反应生成的Mg(OH)2胶体、CaCO3沉淀以及盐水中自带的悬浮物等杂质被截留,透过有机管式膜堆的精盐水中Ca2+、Mg2+总含量0.65mg/L、SS=0.36mg/L、浊度0.20NTU,精盐水进入精盐水桶收集;有机管式膜堆截留的浓缩液送入压滤机,压出的盐泥外运处理,压滤液返回反应桶循环处理。One: The crude brine in the crude brine bucket is chemical brine, with a Ca 2+ content of 0.61g/L and a Mg 2+ content of 0.05g/L. It is directly pumped into the baffle tank, and sodium carbonate 1.95g/ L and sodium hydroxide 0.30g/L, and then flow into the reaction tank, wherein, Mg 2+ and Ca 2+ in the chemical salt react with NaOH and Na 2 CO 3 to generate Mg(OH) 2 and CaCO 3 solid substances, which are refined The crude brine after the reaction is sent to the organic tubular membrane system, which is composed of 5 organic tubular membrane stacks connected in series, and each organic tubular membrane stack is connected in series with 6 organic tubular membrane stacks with a diameter of 10 inches and a length of 4m. Membrane module, the channel of the membrane tube in the organic tubular membrane module is 5mm, the pore size is 30nm, the membrane material is polyvinylidene fluoride, and the working method of the filtration system is as described above. The operating pressure is controlled to 0.35MPa, and the membrane surface flow rate is 1.5m/s. Impurities such as Mg(OH) 2 colloids, CaCO 3 precipitates and suspended solids in brine generated by the reaction are intercepted, and the refined salt that passes through the organic tubular membrane stack The total content of Ca 2+ and Mg 2+ in the water is 0.65mg/L, SS=0.36mg/L, and turbidity is 0.20NTU. The salt mud is transported outside for treatment, and the filtrate is returned to the reaction tank for recycling.

二:粗盐水桶中的粗盐水为从井矿采出的卤水,Ca2+含量1.38g/L、Mg2+含量0.22g/L,直接泵入折流槽,在折流槽内计量加入碳酸钠4.1g/L和氢氧化钠0.20g/L,然后流入反应桶,其中,卤水中的Mg2+、Ca2+分别与NaOH、Na2CO3反应生成Mg(OH)2、CaCO3固体物质,精制反应后的粗盐水送入过滤系统,有机管式膜系统是由1个有机管式膜堆组成,有机管式膜堆串联4支直径6英寸、长度3m的有机管式膜组件,膜管的通道8mm、孔径为30nm,膜材质为聚偏氟乙烯,过滤系统的工作方式如上述。控制操作压力0. 45MPa,膜面流速2.5m/s,反应生成的Mg(OH)2胶体、CaCO3沉淀以及盐水中自带的悬浮物等杂质被截留,透过有机管式膜堆的精盐水中Ca2+、Mg2+总含量0.82mg/L、SS=0.47mg/L、浊度0.33NTU,精盐水进入精盐水桶收集;有机管式膜堆截留的浓缩液送入压滤机,压出的盐泥外运处理,压滤液返回反应桶循环处理。Two: The crude brine in the crude brine bucket is the brine extracted from the mine, the content of Ca 2+ is 1.38g/L, and the content of Mg 2+ is 0.22g/L. It is directly pumped into the baffle tank and metered into the baffle tank Sodium carbonate 4.1g/L and sodium hydroxide 0.20g/L, then flow into the reaction barrel, wherein, Mg 2+ and Ca 2+ in the brine react with NaOH and Na 2 CO 3 respectively to form Mg(OH) 2 and CaCO 3 The solid matter and crude brine after refined reaction are sent to the filtration system. The organic tubular membrane system is composed of an organic tubular membrane stack. The organic tubular membrane stack is connected in series with 4 organic tubular membrane modules with a diameter of 6 inches and a length of 3m. , the channel of the membrane tube is 8mm, the pore size is 30nm, the membrane material is polyvinylidene fluoride, and the working method of the filtration system is as above. The operating pressure is controlled to 0.45MPa, and the membrane surface flow rate is 2.5m/s. Impurities such as Mg(OH) 2 colloids, CaCO 3 precipitates and suspended solids in the brine generated by the reaction are intercepted, and the refined salt that passes through the organic tubular membrane stack The total content of Ca 2+ and Mg 2+ in the water is 0.82mg/L, SS=0.47mg/L, and turbidity is 0.33NTU. The salt mud is transported outside for treatment, and the filtrate is returned to the reaction tank for recycling.

需要说明的是,以上实施例仅用以说明本实用新型的技术方案,而非对其限制;尽管参照前述实施例对本实用新型进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本实用新型各实施例技术方案的精神和范围。It should be noted that the above embodiments are only used to illustrate the technical solutions of the present utility model, and are not intended to limit it; although the utility model has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: it still The technical solutions described in the foregoing embodiments may be modified, or some of the technical features may be equivalently replaced; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and spirit of the technical solutions of the various embodiments of the present invention. scope.

Claims (8)

1. a kind of organic tubular type membranous system for refined brine technique, it is characterised in that: including at least one organic tubular membrane Heap (20) passes through circulation pipe (40) and follows between the membrane stack import (21) of organic tubular type membrane stack (20) and membrane stack outlet (22) Ring pump (32) connection forms the circulatory system;Organic tubular type membrane stack (20) is connected by the organic tubular membrane component of at least two groups (10) Form an entirety.
2. a kind of organic tubular type membranous system for refined brine technique according to claim 1, it is characterised in that: adjacent Organic tubular membrane component (10) arranges that one end is connected by connecting tube (23) in vertical equity.
3. a kind of organic tubular type membranous system for refined brine technique according to claim 1, it is characterised in that: described Organic tubular type membranous system further includes cleaning system, and the cleaning system includes cleaning pump (33), the output of the cleaning pump (33) End is connect by recoil liquid pipe, membrane stack circulation pipe with organic tubular type membrane stack (20) respectively;The recoil liquid pipe and membrane stack circulation pipe On be equipped with wash-out valve (75).
4. a kind of organic tubular type membranous system for refined brine technique according to claim 1-3, feature Be: organic tubular membrane component (10) includes several horizontal layouts membrane tube (12) internal in shell (11), the film The both ends of pipe (12) are installed with the installation lid being connected and sealed with shell (11), make the outer wall of membrane tube (12) and install lid Between formed a seal cavity;The both ends open of the membrane tube (12) is in communication with the outside respectively, offers on the shell (11) The filtrate outlet (14) being connected to seal cavity.
5. a kind of organic tubular type membranous system for refined brine technique according to claim 4, it is characterised in that: described The recoil mouth (13) being connected to seal cavity is offered on shell (11), the filtrate outlet (14) and recoil mouth (13) are located at On the diagonal line of organic tubular membrane component (10);Recoil mouth (13) connect with the output end for the liquid pipe that recoils, and the membrane stack follows The output end of endless tube is connect with membrane stack import (21) or membrane stack outlet (22).
6. a kind of organic tubular type membranous system for refined brine technique according to claim 5, it is characterised in that: described Organic tubular type membrane stack (20) is connected in series by the organic tubular membrane component of 3-8 group (10), wherein all filtrate outlets (14) It is connect with filtering liquid pipe (60) and exports organic tubular type membranous system, all recoil mouths (13) pass through the recoil liquid pipe It is connect with the output end of cleaning pump (33).
7. a kind of organic tubular type membranous system for refined brine technique according to claim 5, it is characterised in that: described The outer diameter of shell (11) is 6-10 inches, length 3m-4m;The membrane tube (12) is tubular structure, and inner passage diameter is 5mm-8mm;The membrane material of the membrane tube is Kynoar, polyether sulfone, polysulfones or polyacrylonitrile, and the membrane aperture of the membrane tube is 10-50nm。
8. a kind of organic tubular type membranous system for refined brine technique according to claim 1, it is characterised in that: described It is connected separately with booster pump (31) and concentration liquid pipe (50) on circulation pipe (40), is located at the circulation pipe (40) at circulating pump (32) both ends On be separately installed with the first switching valve (71), the second switching valve (72), third switching valve (73) and the 4th switching valve (74);It is described Circulating pump (32), the first switching valve (71), organic tubular type membrane stack (20), the second switching valve (72) form a recycled back, institute It states circulating pump (32), third switching valve (73), organic tubular type membrane stack (20), the 4th switching valve (74) and forms a forward circulation.
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115501756A (en) * 2022-08-25 2022-12-23 恒信润丰科技开发(北京)有限公司 Membrane assembly and brine refining method
WO2023232157A1 (en) * 2022-05-31 2023-12-07 成都思达能环保设备有限公司 Co-precipitation reaction system

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2023232157A1 (en) * 2022-05-31 2023-12-07 成都思达能环保设备有限公司 Co-precipitation reaction system
CN115501756A (en) * 2022-08-25 2022-12-23 恒信润丰科技开发(北京)有限公司 Membrane assembly and brine refining method

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