CN110745910A - A kind of honeycomb ceramic membrane filtering method and filtering device - Google Patents
A kind of honeycomb ceramic membrane filtering method and filtering device Download PDFInfo
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Abstract
本发明公开了一种蜂窝陶瓷膜过滤方法及过滤装置,蜂窝陶瓷膜过滤方法,待处理液通过双向周期性变换的进料方式进入蜂窝陶瓷膜组件过滤;过滤时实现周期性反冲、并配以相同频率的周期性正冲。本发明采用双向脉动进料,有利于充分利用周期性的方向转换带来的湍流而降低膜污染,同时充分利用了进出口端部分污染较轻的膜面积,以维持较高的膜通量运行;采用周期性的溶气的混合液反冲,充分发挥了陶瓷膜曝气头和溶气原理,产生纳米级别的气泡和液体混合液进行反冲,加强了反冲效果,无需反洗泵,节省能量;反冲工艺的同时进行同频率的周期性正冲,而且采用液体作为正冲介质,可及时地将反冲下来的污染物带出系统外,能瞬时在线恢复通量。
The invention discloses a honeycomb ceramic membrane filtering method and a filtering device, and the honeycomb ceramic membrane filtering method. The liquid to be treated enters the honeycomb ceramic membrane module through a bidirectional periodic changing feeding method for filtering; Periodic forward impulse at the same frequency. The invention adopts bidirectional pulsating feeding, which is beneficial to make full use of the turbulent flow caused by periodic direction conversion to reduce membrane pollution, and at the same time make full use of the less polluted membrane area at the inlet and outlet ends, so as to maintain a higher membrane flux operation. ; The periodic recoil of the mixed liquid of dissolved gas is adopted, which fully utilizes the ceramic membrane aeration head and the principle of dissolved gas, and generates nano-level bubbles and liquid mixture for recoil, which strengthens the recoil effect, and does not require a backwash pump. Energy saving; periodic positive flushing of the same frequency is carried out at the same time as the recoil process, and liquid is used as the positive flushing medium, which can promptly bring the pollutants down from the recoil out of the system, and can instantly restore the flux online.
Description
技术领域technical field
本发明涉及一种蜂窝陶瓷膜过滤方法及过滤装置,属于陶瓷膜应用领域。The invention relates to a honeycomb ceramic membrane filtering method and a filtering device, belonging to the application field of ceramic membranes.
背景技术Background technique
蜂窝陶瓷膜(PCR膜)与多通道陶瓷膜一样,也是以氧化铝、氧化钛、氧化锆和氧化硅等无机陶瓷材料在高温条件下烧结而成,具有管式多通道陶瓷膜相似结构,也具有多通道陶瓷膜的化学稳定性和机械强度,但由于其具有比多通道陶瓷膜单位体积内密集得多的通道分布,因而具有比多通道陶瓷膜单位体积内膜面积更高的优势,即单位体积内膜的填装面积更高。高的填装面积不仅使得陶瓷膜设备处理规模提高、占地面积更小,而且使得陶瓷膜的处理成本降低,投资成本更占优势。Honeycomb ceramic membrane (PCR membrane), like multi-channel ceramic membrane, is also made of inorganic ceramic materials such as alumina, titania, zirconia and silicon oxide sintered under high temperature conditions. It has a similar structure to tubular multi-channel ceramic membrane. It has the chemical stability and mechanical strength of multi-channel ceramic membranes, but because it has a much denser channel distribution than multi-channel ceramic membranes per unit volume, it has the advantage of higher membrane area per unit volume than multi-channel ceramic membranes, namely The packing area of the inner membrane per unit volume is higher. The high packing area not only increases the processing scale of the ceramic membrane equipment and occupies a smaller area, but also reduces the processing cost of the ceramic membrane, and the investment cost is more dominant.
正是由于蜂窝陶瓷膜具有上述的优势,使得它应用于水处理、尤其应用于净水处理成为可能。目前蜂窝陶瓷膜主要还局限在膜元件和组件的研究上,例如:CN102172477A给出了一种组合式蜂窝陶瓷膜过滤元件的制造方法,这种蜂窝陶瓷膜具有较高的渗透通量和单位体积内的高的填装面积,并且构型和制备工艺简单;CN204799114U给出了一种用在净水制造方面的蜂窝陶瓷膜组件,但是这种组件还只是仅仅能够用于家庭用水的过滤应用上;CN208943852U给出了另外一种管式蜂窝陶瓷膜组件,这种蜂窝陶瓷膜组件便于安装和维护以及清洗。所有这是还只是在膜元件和组件上的研究,缺乏对蜂窝陶瓷膜具体应用的深入研究与改进。It is precisely because the honeycomb ceramic membrane has the above advantages that it is possible to apply it to water treatment, especially to water purification treatment. At present, the honeycomb ceramic membrane is mainly limited to the research of membrane elements and components. For example: CN102172477A provides a manufacturing method of a combined honeycomb ceramic membrane filter element. This honeycomb ceramic membrane has high permeation flux and unit volume. It has a high packing area inside, and the configuration and preparation process are simple; CN204799114U provides a honeycomb ceramic membrane module used in water purification, but this module can only be used for household water filtration applications. ; CN208943852U provides another tubular honeycomb ceramic membrane module, this honeycomb ceramic membrane module is easy to install, maintain and clean. All this is just a research on membrane elements and components, and there is a lack of in-depth research and improvement on the specific application of honeycomb ceramic membranes.
发明内容SUMMARY OF THE INVENTION
本发明提供一种蜂窝陶瓷膜过滤方法及过滤装置,根据蜂窝陶瓷膜过滤过程中的污染机理,充分利用陶瓷膜的强度高、化学稳定性好、孔径分布窄等优势,在现有终端或微错流过滤工艺基础上,创新性地使用从膜两端脉动进料、溶气混合液频繁反冲以及过程中同时伴以同频率的液体正冲等方案,极大地降低了过滤过程中形成的膜污染,延长了膜清洗周期,提高了通量。The invention provides a honeycomb ceramic membrane filtration method and a filter device. According to the pollution mechanism in the honeycomb ceramic membrane filtration process, the advantages of high strength, good chemical stability and narrow pore size distribution of the ceramic membrane are fully utilized. On the basis of the cross-flow filtration process, the innovative use of pulsating feed from both ends of the membrane, frequent backflushing of the dissolved gas mixture, and simultaneous positive flushing of the liquid with the same frequency during the process greatly reduces the formation of the filtration process. Membrane fouling, prolonging the membrane cleaning cycle and increasing the flux.
为解决上述技术问题,本发明所采用的技术方案如下:In order to solve the above-mentioned technical problems, the technical scheme adopted in the present invention is as follows:
一种蜂窝陶瓷膜过滤方法,待处理液通过双向周期性变换的进料方式进入蜂窝陶瓷膜组件过滤;过滤时实现周期性反冲、并配以相同频率的周期性正冲。The invention discloses a honeycomb ceramic membrane filtration method, wherein the liquid to be treated enters the honeycomb ceramic membrane component for filtration through a bidirectional periodic changing feeding method; during filtration, periodic recoil is realized, and periodic positive rush of the same frequency is matched.
本申请从降低蜂窝陶瓷膜过滤过程中膜污染入手,通过采用双向脉动进料的方式,辅以溶气的混合液进行反冲,同时进行同频率地液体正冲,极大地降低了膜污染,提高了通量。The present application starts from reducing membrane pollution during the filtration process of honeycomb ceramic membranes. By adopting the method of bidirectional pulsating feeding, supplemented by the mixed liquid of dissolved gas for backflushing, and simultaneously performing positive flushing of the liquid at the same frequency, the membrane pollution is greatly reduced. Increased throughput.
为了进一步降低膜污染,周期性反冲以溶气的混合液为介质;周期性正冲以液体为介质。In order to further reduce membrane fouling, the periodic backflushing uses the mixed liquid of dissolved gas as the medium; the periodic forward flushing uses the liquid as the medium.
为了提高反冲效果,周期性反冲所用的溶气的混合液是将压力为0.3~0.5MPa的气体通过孔径为20~100nm陶瓷膜曝气后形成的反冲介质。In order to improve the recoil effect, the mixed solution of dissolved gas used for periodic recoil is a recoil medium formed by aerating a gas with a pressure of 0.3-0.5MPa through a ceramic membrane with a pore size of 20-100nm.
为了进一步降低膜污染,同时降低能耗,加强物料的循环利用,周期性反冲所用液体为从蜂窝陶瓷膜组件流出的清液;周期性液体正冲以待处理液为介质。In order to further reduce membrane pollution, reduce energy consumption, and strengthen the recycling of materials, the liquid used for periodic backflushing is the clear liquid flowing out from the honeycomb ceramic membrane module; the periodic liquid is flushed with the liquid to be treated as the medium.
当膜的污染较重,采用溶气混合液反冲效果仍不理想时,可向周期性反冲所用液体中加入0.5~5%w/w清洗剂。%w/w为清洗剂相对于周期性反冲所用液体的质量百分比。清洗剂可以为氯酸钠,氢氧化钠,盐酸,硝酸等中一种或多种。When the membrane is heavily polluted and the recoil effect of the dissolved gas mixture is still unsatisfactory, 0.5-5% w/w cleaning agent can be added to the liquid used for periodic recoil. %w/w is the mass percentage of cleaning agent relative to the liquid used for periodic backflushing. The cleaning agent can be one or more of sodium chlorate, sodium hydroxide, hydrochloric acid, and nitric acid.
为了兼顾过滤效率和膜寿命,当蜂窝陶瓷膜组件的进口压力上升量大于0.5倍,或当蜂窝陶瓷膜组件的膜通量下降量大于20%,进行反冲和正冲。In order to take into account the filtration efficiency and membrane life, when the increase in the inlet pressure of the honeycomb ceramic membrane module is greater than 0.5 times, or when the membrane flux of the honeycomb ceramic membrane module decreases by more than 20%, recoil and forward flushing are performed.
为了进一步保障过滤效果,反冲和正冲的时间以蜂窝陶瓷膜通量恢复到原始通量的93%以上为准。In order to further ensure the filtration effect, the time of backflushing and forward flushing is subject to the recovery of the honeycomb ceramic membrane flux to more than 93% of the original flux.
为了进一步降低膜污染,待处理液先经粗过滤器过滤后,再用泵打入蜂窝陶瓷膜组件中,采用微错流或死端过滤。In order to further reduce membrane fouling, the liquid to be treated is first filtered through a coarse filter, and then pumped into the honeycomb ceramic membrane module, using micro-cross-flow or dead-end filtration.
为了兼顾过滤效率和膜寿命,粗过滤器的过滤精度在30目以下。In order to take into account the filtration efficiency and membrane life, the filtration accuracy of the coarse filter is below 30 mesh.
为了保证过滤效果,同时提高膜寿命,当蜂窝陶瓷膜组件的进口压力上升量大于1~2倍,或蜂窝陶瓷膜组件的膜通量下降量大于50%~1倍时,进行化学清洗再生。化学清洗再生:将陶瓷膜组件的浓液侧和清液侧分别用去离子水冲干净后,加入0.5~5%w/w清洗药剂(如次氯酸钠,氢氧化钠,盐酸,硝酸等中的一种或两种以上)进行错流清洗和浸泡,再生过后的陶瓷膜组件再次用去离子水进行冲洗到pH为中性;然后将清洗再生好的膜组件在与膜过滤前初始通量检测相同条件下进行检测,对比两者的数据,以确保蜂窝陶瓷膜是否被完全清洗再生出来,一般,当膜通量恢复率在90%以上则视为完成再生。In order to ensure the filtration effect and improve the membrane life at the same time, when the inlet pressure of the honeycomb ceramic membrane module rises by more than 1 to 2 times, or the membrane flux of the honeycomb ceramic membrane module decreases by more than 50% to 1 time, chemical cleaning and regeneration are carried out. Chemical cleaning and regeneration: rinse the dope side and clear liquid side of the ceramic membrane module with deionized water respectively, and add 0.5~5% w/w cleaning agent (such as sodium hypochlorite, sodium hydroxide, hydrochloric acid, nitric acid, etc.) One or more than two kinds) for cross-flow cleaning and soaking, and the regenerated ceramic membrane module is washed with deionized water again until the pH is neutral; then the cleaned and regenerated membrane module is the same as the initial flux detection before membrane filtration. Under the conditions of testing, compare the data of the two to ensure whether the honeycomb ceramic membrane has been completely cleaned and regenerated. Generally, when the membrane flux recovery rate is above 90%, the regeneration is considered complete.
一种蜂窝陶瓷膜过滤装置,包括原液槽、供料泵、粗过滤器、浓液回流总管、蜂窝陶瓷膜组件、反冲液槽、溶气罐和反冲气源;A honeycomb ceramic membrane filtration device, comprising a raw liquid tank, a feeding pump, a coarse filter, a concentrated liquid return main pipe, a honeycomb ceramic membrane assembly, a backflushing liquid tank, a dissolved gas tank and a backflushing gas source;
陶瓷膜组件的顶部设有上进出料口和上清液口,陶瓷膜组件的底部设有下进出料口和反冲进口;The top of the ceramic membrane module is provided with an upper inlet and outlet and a supernatant outlet, and the bottom of the ceramic membrane module is provided with a lower inlet and outlet and a recoil inlet;
原液槽、供料泵和粗过滤器的进口通过管路依次连通;粗过滤器的出口连接有进料管,进料管分支为上进料管和下进料管(也即进料管一端与粗过滤器的出口连通、另一端分支为上进料管和下进料管),上进料管与陶瓷膜组件的上进出料口连通,上进料管上设有第一进料阀,下进料管与陶瓷膜组件的下进出料口连通,下进料管上设有第二进料阀;The inlets of the raw liquid tank, the feeding pump and the coarse filter are connected in turn through pipelines; the outlet of the coarse filter is connected with a feeding pipe, which is branched into an upper feeding pipe and a lower feeding pipe (that is, one end of the feeding pipe). It is communicated with the outlet of the coarse filter, and the other end is branched into an upper feed pipe and a lower feed pipe). , the lower feeding pipe is communicated with the lower feeding and discharging port of the ceramic membrane module, and the lower feeding pipe is provided with a second feeding valve;
浓液回流总管一端从原液槽顶部伸入原液槽内,浓液回流管另一端分支为第一浓液回流管、第二浓液回流管和浓液排污管,第一浓液回流管与陶瓷膜组件的上进出料口连通,第一浓液回流管上设有第一浓液回流阀:第二浓液回流管与陶瓷膜组件的下进出料口连通,第二浓液回流管上设有第二浓液回流阀:浓液排污管可通向污水槽等以进行进一步处理,浓液排污管上设有排污阀;分支前的浓液回流总管上设有浓液回流总阀;One end of the concentrated liquid return main pipe extends into the original liquid tank from the top of the original liquid tank, and the other end of the concentrated liquid return pipe is branched into the first concentrated liquid return pipe, the second concentrated liquid return pipe and the concentrated liquid sewage pipe, the first concentrated liquid return pipe and the ceramic The upper inlet and outlet of the membrane module are connected, and the first concentrated solution return pipe is provided with a first concentrated solution return valve: the second concentrated solution return pipe is connected with the lower inlet and outlet of the ceramic membrane module, and the second concentrated solution return pipe There is a second concentrate return valve: the concentrate drain pipe can lead to the sewage tank for further treatment, and the concentrate drain pipe is provided with a drain valve; the concentrate return main pipe before the branch is provided with a concentrate return main valve;
陶瓷膜组件的上清液口、反冲液槽、溶气罐和陶瓷膜组件的反冲进口通过管路依次连通,陶瓷膜组件的上清液口和反冲液槽之间的管路上设有清液控制阀,反冲液槽与溶气罐之间的管路上设有充液阀,溶气罐和陶瓷膜组件的反冲进口之间的管路上设有反冲进液阀,反冲气源通过管路与溶气罐内的陶瓷膜曝气装置进口相连,经陶瓷膜曝气后,以直径为20~100nm的小气泡均匀分布于溶气罐里,溶气罐的出口与陶瓷膜组件的反冲进口连通,反冲气源与溶气罐内的陶瓷膜曝气装置之间设有反冲进气阀,溶气罐上还设有排空阀;The supernatant liquid port, backflushing liquid tank, dissolved gas tank and the backflushing inlet of the ceramic membrane module are connected in sequence through pipelines, and the pipeline between the supernatant liquid port of the ceramic membrane module and the backflushing liquid tank is provided. There is a clear liquid control valve, a liquid filling valve is provided on the pipeline between the backflush liquid tank and the dissolved gas tank, and a backflush liquid inlet valve is provided on the pipeline between the dissolved gas tank and the backflush inlet of the ceramic membrane module. The aeration source is connected to the inlet of the ceramic membrane aeration device in the dissolved gas tank through a pipeline. After the ceramic membrane is aerated, small bubbles with a diameter of 20-100nm are evenly distributed in the dissolved gas tank. The recoil inlet of the ceramic membrane module is connected, a recoil inlet valve is arranged between the recoil air source and the ceramic membrane aeration device in the dissolved air tank, and an emptying valve is also arranged on the dissolved air tank;
反冲液槽上设有清液输出管,清液输出管上设有清液排出阀。清液输出管可连到清液槽或连到其他管网直接利用。The backflush tank is provided with a clear liquid output pipe, and the clear liquid output pipe is provided with a clear liquid discharge valve. The clear liquid output pipe can be connected to the clear liquid tank or connected to other pipe networks for direct use.
为了提高反冲效果,上述蜂窝陶瓷膜过滤装置还包括加药箱和加药泵,加药箱、加药泵和溶气罐通过管路依次连接,加药泵和溶气罐之间的管路上设有加药控制阀。当膜的污染较重,采用溶气混合液反冲效果仍不理想时,可在反冲时,在反冲泵的入口依次打开加药泵和加药阀,在反冲液中加入化学试剂进行反冲。例如可向周期性反冲所用液体中加入0.5~5%w/w清洗剂。%w/w为清洗剂相对于周期性反冲所用液体的质量百分比。清洗剂可以为氯酸钠,氢氧化钠,盐酸,硝酸等中一种或多种。In order to improve the recoil effect, the above-mentioned honeycomb ceramic membrane filter device also includes a dosing box and a dosing pump. The dosing box, the dosing pump and the dissolved air tank are connected in turn through pipelines. There is a dosing control valve on the road. When the membrane is seriously polluted and the recoil effect of the dissolved gas mixture is still unsatisfactory, the dosing pump and the dosing valve can be opened in sequence at the inlet of the recoil pump during recoil, and chemical reagents can be added to the recoil liquid. Backflush. For example, 0.5-5% w/w cleaning agent can be added to the liquid used for periodic backflushing. %w/w is the mass percentage of cleaning agent relative to the liquid used for periodic backflushing. The cleaning agent can be one or more of sodium chlorate, sodium hydroxide, hydrochloric acid, and nitric acid.
本申请可根据需要在各部件和各管路上增设仪表、阀门等。In this application, instruments, valves, etc. can be added to each component and each pipeline as needed.
本申请膜组件为管式,有两个进(出)口和两个清液出口;蜂窝陶瓷膜组件呈竖直排列。The membrane module of the present application is a tubular type, with two inlet (outlet) ports and two clear liquid outlets; the honeycomb ceramic membrane modules are arranged vertically.
蜂窝陶瓷膜组件有一个,或蜂窝陶瓷膜组件有并联的两个以上,具体可根据水的处理量等来选择。当蜂窝陶瓷膜组件有并联的两个以上时,所有的上进出料口汇集形成总上进出料口,所有的上清液口汇集形成总上清液口,所有的下进出料口汇集形成总下进出料口,所有的反冲进口汇集形成总反冲进口。There is one honeycomb ceramic membrane module, or two or more honeycomb ceramic membrane modules are connected in parallel, which can be selected according to the amount of water treated. When there are more than two honeycomb ceramic membrane modules in parallel, all the upper inlet and outlet ports are collected to form the total upper inlet and outlet ports, all the supernatant liquid ports are collected to form the total supernatant liquid port, and all the lower inlet and outlet ports are collected to form the total Under the inlet and outlet, all the recoil inlets gather to form the total recoil inlet.
利用上述蜂窝陶瓷膜过滤装置处理污水的方法,待处理液的过滤:待处理液进入原液槽后,经过供料泵输送到粗过滤器,进行预过滤后,通过第一进料阀和第二进料阀周期性切换,对蜂窝陶瓷膜组件进行双向周期性变换的进料;当为死端过滤时,清液由蜂窝陶瓷膜组件的上清液口流出,先进入反冲液槽,再通过控制清液排出阀排至清液槽或直接用于管网等,而进入反冲槽里的清液经过充液阀充入溶气罐,当溶气罐达到指定液位后充液阀关闭;当为微错流过滤时,清液的走向与死端过滤相同,浓液的走向为:当预过滤后的物料从上进出料口进入时,第一浓液回流阀关闭、第二浓液回流阀打开,浓液从蜂窝陶瓷膜组件的下进出料口流出、经过浓液回流总阀回流到原水罐中;当预过滤后的物料从下进出料口进入时,第二浓液回流阀关闭、第一浓液回流阀打开,浓液从蜂窝陶瓷膜组件的上进出料口流出、经过浓液回流总阀回流到原水罐中;The method of using the above-mentioned honeycomb ceramic membrane filtration device to treat sewage, the filtration of the liquid to be treated: after the liquid to be treated enters the raw liquid tank, it is transported to the coarse filter through the feeding pump, and after pre-filtration, it passes through the first feeding valve and the second feeding valve. The feed valve is switched periodically, and the honeycomb ceramic membrane module is fed bidirectionally and periodically; when it is dead-end filtration, the supernatant liquid flows out from the supernatant liquid port of the honeycomb ceramic membrane module, first enters the backflush tank, and then By controlling the clear liquid discharge valve, it is discharged to the clear liquid tank or directly used in the pipeline network, etc., and the clear liquid entering the backflushing tank is filled into the dissolved gas tank through the liquid filling valve. When the dissolved gas tank reaches the specified liquid level, the liquid filling valve is filled. Closed; when it is micro-cross-flow filtration, the direction of the clear liquid is the same as that of the dead-end filtration, and the direction of the concentrated liquid is: when the pre-filtered material enters from the upper inlet and outlet, the first concentrated liquid return valve is closed, and the second The concentrate return valve is opened, the concentrate flows out from the lower inlet and outlet of the honeycomb ceramic membrane module, and returns to the raw water tank through the concentrate return valve; when the pre-filtered material enters from the lower inlet and outlet, the second concentrate The return valve is closed, the first concentrate return valve is opened, the concentrate flows out from the upper inlet and outlet of the honeycomb ceramic membrane module, and returns to the raw water tank through the concentrate return valve;
待处理液过滤时,实现周期性反冲、并配以相同频率的周期性正冲:当蜂窝陶瓷膜组件的进口压力上升量大于0.5倍,或当蜂窝陶瓷膜组件的膜通量下降量大于20%,同时进行反冲和正冲。反冲:供料泵不停,先关闭清液控制阀、清液排出阀、溶气罐排空阀以及充液阀,开启反冲进气阀,保持压力为0.3~0.5MPa 10~15秒,然后延时10~15秒打开反冲进液阀,反冲结束后,关闭反冲进气阀和反冲进液阀,打开清液控制阀、清液排出阀、溶气罐排空阀以及充液阀,恢复正常过滤;正冲:在反冲同时,供料泵不停,关闭浓液回流总阀,打开排污阀,让反冲下来的膜污染物经过排污阀排出至污水槽,正冲结束后,再打开浓液回流总阀,同时关闭排污阀,恢复正常过滤。When the liquid to be treated is filtered, periodic recoil is realized, and the periodic positive impulse of the same frequency is matched: when the inlet pressure rise of the honeycomb ceramic membrane module is greater than 0.5 times, or when the membrane flux drop of the honeycomb ceramic membrane module is greater than 20%, with both backflushing and forward flushing. Backflushing: The feeding pump does not stop, first close the clear liquid control valve, clear liquid discharge valve, dissolved gas tank emptying valve and liquid filling valve, open the backflushing intake valve, and keep the pressure at 0.3 ~ 0.5MPa for 10 ~ 15 seconds , and then delay 10 to 15 seconds to open the recoil inlet valve. After the recoil is over, close the recoil inlet valve and the recoil inlet valve, and open the clear liquid control valve, clear liquid discharge valve, and dissolved gas tank emptying valve. and the filling valve to restore normal filtration; forward flushing: at the same time as backflushing, the feed pump keeps on, closes the main concentrate return valve, and opens the blowdown valve, so that the backflushed membrane pollutants are discharged to the sewage tank through the blowdown valve. After the positive flushing is over, open the main concentrate return valve and close the drain valve to restore normal filtration.
为了提高过滤效率,上述反冲和正冲时间以蜂窝陶瓷膜通量恢复到原始通量的93%以上为准。In order to improve the filtration efficiency, the above-mentioned back-flushing and forward-flushing times are subject to the fact that the flux of the honeycomb ceramic membrane is restored to more than 93% of the original flux.
上述溶气罐达到指定液位后充液阀关闭,这时溶气罐内的液体不小于一次反冲所需的量。After the above-mentioned dissolved gas tank reaches the specified liquid level, the filling valve is closed, and the liquid in the dissolved gas tank at this time is not less than the amount required for one recoil.
本申请上下、左右、顶部、底部、水平、竖直等方位词,均指装置正常使用的相对位置。Orientation terms such as up and down, left and right, top, bottom, horizontal and vertical in this application all refer to the relative positions of the device in normal use.
本申请各阀门及各装置的开关、启停等控制可根据现有的自动化控制技术,实现自动控制。The control of on-off, start-stop, etc. of each valve and each device of the present application can be realized automatically according to the existing automatic control technology.
本发明未提及的技术均参照现有技术,例如参考徐南平等著的《无机膜分离技术与应用》(化学工业出版社,2003)等。For the technologies not mentioned in the present invention, refer to the prior art, for example, refer to "Inorganic Membrane Separation Technology and Application" by Xu Nanping (Chemical Industry Press, 2003) and the like.
本发明蜂窝陶瓷膜过滤方法,从降低蜂窝陶瓷膜过滤过程中膜污染入手,通过采用双向脉动进料的方式,辅以溶气混合液进行反冲,同时进行同频率地液体正冲,极大地降低了膜污染,提高了通量;具有明显的先进性,与多通道管式陶瓷膜和中空纤维有机膜过滤工艺相比,具有如下的优越性:The honeycomb ceramic membrane filtration method of the invention starts from reducing the membrane pollution during the filtration process of the honeycomb ceramic membrane. By adopting the method of bidirectional pulsating feeding, supplemented by the backflushing of the dissolved gas mixture, and simultaneously performing positive flushing of the liquid at the same frequency, it greatly improves the It reduces membrane fouling and improves flux; it has obvious advantages, and has the following advantages compared with multi-channel tubular ceramic membrane and hollow fiber organic membrane filtration processes:
1、本申请提供了一种填装面积高的陶瓷膜过滤方法,填装面积高意味着单位体积内处理量大,与多通道陶瓷膜相比,投资成本得到大幅度的降低,再加上微错流或死端过滤的方式,能耗和处理成本也得到很大程度的降低,使得陶瓷膜用于净水处理方面的竞争力得到提高,并成为可能;1. This application provides a ceramic membrane filtration method with a high packing area. The high packing area means a large processing capacity per unit volume. Compared with multi-channel ceramic membranes, the investment cost is greatly reduced. The micro-cross-flow or dead-end filtration method also greatly reduces energy consumption and treatment costs, making ceramic membranes more competitive in water purification and possible;
2、本申请采用双向脉动进料,有利于充分利用周期性的方向转换带来的湍流而降低膜污染,同时充分利用了进出口端部分污染较轻的膜面积,以维持较高的膜通量运行;2. The application adopts bidirectional pulsating feeding, which is conducive to making full use of the turbulent flow brought by the periodic direction conversion to reduce membrane pollution, and at the same time making full use of the less polluted membrane area at the inlet and outlet ends to maintain a high membrane flow volume operation;
3、本申请采用周期性的溶气混合液反冲,巧妙地将溶气原理应用到蜂窝陶瓷膜反冲工艺中,利用纳米级别的陶瓷膜充当曝气头,使得反冲介质—溶气混合液里气体既分布均匀,去除灰尘等杂质,气泡又小于或等于膜孔径,加强了对由膜孔堵塞和膜面沉积所造成的污染均得到有效的去除反冲效果,又利用了溶气罐里的压力作为反冲动力;与中空纤维有机膜仅仅用液体的反冲相比,不仅反冲效果好,没有了有机膜易断丝和不耐腐蚀的缺陷,而且不需要反冲泵为动力,节省了能量;3. The application adopts periodic recoil of dissolved gas mixture, cleverly applies the principle of dissolved gas to the recoil process of honeycomb ceramic membrane, and uses the nano-scale ceramic membrane as the aeration head, so that the recoil medium and the dissolved gas are mixed The gas in the liquid is evenly distributed, removes impurities such as dust, and the bubbles are smaller than or equal to the membrane pore size, which strengthens the effective removal of recoil effect on the pollution caused by membrane hole blockage and membrane surface deposition, and uses the dissolved gas tank. The pressure inside is used as the recoil power; compared with the hollow fiber organic membrane, which only uses liquid recoil, not only the recoil effect is good, but also the defects of broken wires and corrosion resistance of the organic membrane are eliminated, and the recoil pump is not needed as the power. , saving energy;
4、本申请在反冲工艺的同时进行同频率的周期性正冲,而且采用液体作为正冲介质,不仅及时地将反冲下来的污染物带出系统外,而且用液体可以比气体更有效地冲走膜面上的污染物,能瞬时在线恢复通量,同样对蜂窝陶瓷膜的高通量运行起促进作用。4. In this application, periodic positive flushing of the same frequency is carried out at the same time as the recoil process, and liquid is used as the positive flushing medium, which not only takes the pollutants out of the system in time, but also uses liquid more effectively than gas. The pollutants on the membrane surface can be washed away, and the flux can be instantly restored online, which also promotes the high-flux operation of the honeycomb ceramic membrane.
附图说明Description of drawings
图1为本发明蜂窝陶瓷膜过滤装置结构示意图;1 is a schematic structural diagram of a honeycomb ceramic membrane filter device of the present invention;
图中,1、原液槽;2、供料泵;3、粗过滤器;4、蜂窝陶瓷膜组件;4—1、下进出料口;4—2、上进出料口;4—3、反冲进口;4—4、上清液口;5、反冲液槽;6、溶气罐;7、加药泵;8、加药箱;9、第一浓液回流阀;12第二浓液回流阀;10、第一进料阀;11第二进料阀;13、清液控制阀;14、反冲进液阀;15、反冲进气阀;16、清液排出阀;17、加药控制阀;18、浓液回流总阀;19、排污阀;20、充液阀;21、溶气罐排空阀;a、原液(待处理液);b、反冲气源;c、清液;d、药剂;e、污水。In the figure, 1. Raw solution tank; 2. Feeding pump; 3. Coarse filter; 4. Honeycomb ceramic membrane module; 4-1, Lower inlet and outlet; 4-2, Upper inlet and outlet; 4-3, Reverse Flush inlet; 4-4, supernatant port; 5, backflush tank; 6, dissolved gas tank; 7, dosing pump; 8, dosing box; 9, first concentrate return valve; 12, second concentrate Liquid return valve; 10, first feed valve; 11, second feed valve; 13, clear liquid control valve; 14, recoil inlet valve; 15, recoil inlet valve; 16, clear liquid discharge valve; 17 , dosing control valve; 18, concentrate return main valve; 19, drain valve; 20, filling valve; 21, emptying valve of dissolved gas tank; a, raw liquid (liquid to be treated); b, backflushing gas source; c, clear liquid; d, medicament; e, sewage.
具体实施方式Detailed ways
为了更好地理解本发明,下面结合实施例进一步阐明本发明的内容,但本发明的内容不仅仅局限于下面的实施例。In order to better understand the present invention, the content of the present invention is further illustrated below in conjunction with the embodiments, but the content of the present invention is not limited to the following embodiments.
如图1所示,一种蜂窝陶瓷膜过滤装置,包括原液槽、供料泵、粗过滤器、浓液回流总管、蜂窝陶瓷膜组件、反冲液槽、溶气罐和反冲气源;As shown in Figure 1, a honeycomb ceramic membrane filtration device includes a raw liquid tank, a feed pump, a coarse filter, a concentrated liquid return manifold, a honeycomb ceramic membrane assembly, a backflushing liquid tank, a dissolved gas tank and a backflushing gas source;
陶瓷膜组件的顶部设有上进出料口和上清液口,陶瓷膜组件的底部设有下进出料口和反冲进口;The top of the ceramic membrane module is provided with an upper inlet and outlet and a supernatant outlet, and the bottom of the ceramic membrane module is provided with a lower inlet and outlet and a recoil inlet;
原液槽、供料泵和粗过滤器的进口通过管路依次连通;粗过滤器的出口连接有进料管,进料管分支为上进料管和下进料管,上进料管与陶瓷膜组件的上进出料口连通,上进料管上设有第一进料阀,下进料管与陶瓷膜组件的下进出料口连通,下进料管上设有第二进料阀;The inlets of the raw liquid tank, the feeding pump and the coarse filter are connected in turn through pipelines; the outlet of the coarse filter is connected with a feeding pipe, which is branched into an upper feeding pipe and a lower feeding pipe, and the upper feeding pipe and the ceramic The upper feed and discharge ports of the membrane module are connected, the upper feed pipe is provided with a first feed valve, the lower feed pipe is communicated with the lower feed and discharge ports of the ceramic membrane module, and the lower feed pipe is provided with a second feed valve;
浓液回流总管一端从原液槽顶部伸入原液槽内,浓液回流管另一端分支为第一浓液回流管、第二浓液回流管和浓液排污管,第一浓液回流管与陶瓷膜组件的上进出料口连通,第一浓液回流管上设有第一浓液回流阀:第二浓液回流管与陶瓷膜组件的下进出料口连通,第二浓液回流管上设有第二浓液回流阀:浓液排污管上设有排污阀;分支前的浓液回流总管上设有浓液回流总阀;One end of the concentrated liquid return main pipe extends into the original liquid tank from the top of the original liquid tank, and the other end of the concentrated liquid return pipe is branched into the first concentrated liquid return pipe, the second concentrated liquid return pipe and the concentrated liquid sewage pipe, the first concentrated liquid return pipe and the ceramic The upper inlet and outlet of the membrane module are connected, and the first concentrated solution return pipe is provided with a first concentrated solution return valve: the second concentrated solution return pipe is connected with the lower inlet and outlet of the ceramic membrane module, and the second concentrated solution return pipe There is a second concentrate return valve: the concentrate drain pipe is provided with a drain valve; the concentrate return main pipe before the branch is provided with a concentrate return valve;
陶瓷膜组件的上清液口、反冲液槽、溶气罐和陶瓷膜组件的反冲进口通过管路依次连通,陶瓷膜组件的上清液口和反冲液槽之间的管路上设有清液控制阀,反冲液槽与溶气罐之间的管路上设有充液阀,溶气罐和陶瓷膜组件的反冲进口之间的管路上设有反冲进液阀,反冲气源通过管路与溶气罐内的陶瓷膜曝气装置进口相连,经陶瓷膜曝气后,以直径为20~100nm的小气泡均匀分布于溶气罐里,溶气罐的出口与陶瓷膜组件的反冲进口连通,反冲气源与溶气罐内的陶瓷膜曝气装置之间设有反冲进气阀,溶气罐上还设有排空阀;The supernatant liquid port, backflushing liquid tank, dissolved gas tank and the backflushing inlet of the ceramic membrane module are connected in sequence through pipelines, and the pipeline between the supernatant liquid port of the ceramic membrane module and the backflushing liquid tank is provided. There is a clear liquid control valve, a liquid filling valve is provided on the pipeline between the backflush liquid tank and the dissolved gas tank, and a backflush liquid inlet valve is provided on the pipeline between the dissolved gas tank and the backflush inlet of the ceramic membrane module. The aeration source is connected to the inlet of the ceramic membrane aeration device in the dissolved gas tank through a pipeline. After the ceramic membrane is aerated, small bubbles with a diameter of 20-100nm are evenly distributed in the dissolved gas tank. The recoil inlet of the ceramic membrane module is connected, a recoil inlet valve is arranged between the recoil air source and the ceramic membrane aeration device in the dissolved air tank, and an emptying valve is also arranged on the dissolved air tank;
反冲液槽上设有清液输出管,清液输出管上设有清液排出阀。The backflush tank is provided with a clear liquid output pipe, and the clear liquid output pipe is provided with a clear liquid discharge valve.
为了提高反冲效果,上述蜂窝陶瓷膜过滤装置还包括加药箱和加药泵,加药箱、加药泵和溶气罐通过管路依次连接,加药泵和溶气罐之间的管路上设有加药控制阀。当膜的污染较重,采用溶气混合液反冲效果仍不理想时,可在反冲时,在反冲泵的入口依次打开加药泵和加药阀,在反冲液中加入化学试剂进行反冲。In order to improve the recoil effect, the above-mentioned honeycomb ceramic membrane filter device also includes a dosing box and a dosing pump. The dosing box, the dosing pump and the dissolved air tank are connected in turn through pipelines. There is a dosing control valve on the road. When the membrane is seriously polluted and the recoil effect of the dissolved gas mixture is still unsatisfactory, the dosing pump and the dosing valve can be opened in sequence at the inlet of the recoil pump during recoil, and chemical reagents can be added to the recoil liquid. Backflush.
蜂窝陶瓷膜组件有一个,或蜂窝陶瓷膜组件有并联的两个以上,具体可根据水的处理量等来选择。当蜂窝陶瓷膜组件有并联的两个以上时,所有的上进出料口汇集形成总上进出料口,所有的上清液口汇集形成总上清液口,所有的下进出料口汇集形成总下进出料口,所有的反冲进口汇集形成总反冲进口。There is one honeycomb ceramic membrane module, or two or more honeycomb ceramic membrane modules are connected in parallel, which can be selected according to the amount of water treated. When there are more than two honeycomb ceramic membrane modules in parallel, all the upper inlet and outlet ports are collected to form the total upper inlet and outlet ports, all the supernatant liquid ports are collected to form the total supernatant liquid port, and all the lower inlet and outlet ports are collected to form the total Under the inlet and outlet, all the recoil inlets gather to form the total recoil inlet.
利用上述蜂窝陶瓷膜过滤装置处理煤炭矿井水的方法,矿井水的过滤:矿井水进入原液槽后,经过供料泵输送到粗过滤器,进行预过滤后,通过第一进料阀和第二进料阀周期性切换,对蜂窝陶瓷膜组件进行双向周期性变换的进料,其中,粗过滤器的过滤精度在30目;当为死端过滤时,清液由蜂窝陶瓷膜组件的上清液口流出,先进入反冲液槽,再通过控制清液排出阀排至清液槽,而进入反冲槽里的清液经过充液阀充入溶气罐,到一定液位后充液阀自动关闭;当为微错流过滤时,清液的走向与死端过滤相同,浓液的走向为:当预过滤后的物料从上进出料口进入时,第一浓液回流阀关闭、第二浓液回流阀打开,浓液从蜂窝陶瓷膜组件的下进出料口流出、经过浓液回流总阀回流到原水罐中;当预过滤后的物料从下进出料口进入时,第二浓液回流阀关闭、第一浓液回流阀打开,浓液从蜂窝陶瓷膜组件的上进出料口流出、经过浓液回流总阀回流到原水罐中;The method of using the above honeycomb ceramic membrane filtration device to treat coal mine water, the filtration of mine water: after the mine water enters the raw liquid tank, it is transported to the coarse filter through the feeding pump, and after pre-filtration, it passes through the first feeding valve and the second feeding valve. The feeding valve is switched periodically, and the honeycomb ceramic membrane module is periodically changed in both directions. The filtration accuracy of the coarse filter is 30 meshes; when it is dead-end filtration, the supernatant of the honeycomb ceramic membrane module is supernatant. The liquid outlet flows out, first enters the backflush tank, and then discharges to the clear liquid tank by controlling the clear liquid discharge valve, and the clear liquid entering the backflush tank is filled into the dissolved gas tank through the liquid filling valve, and is filled with liquid after reaching a certain liquid level. The valve is automatically closed; when it is micro-cross-flow filtration, the direction of the clear liquid is the same as that of the dead-end filtration, and the direction of the concentrated liquid is: when the pre-filtered material enters from the upper inlet and outlet, the first concentrated liquid return valve closes, The second concentrate return valve is opened, the concentrate flows out from the lower inlet and outlet of the honeycomb ceramic membrane module, and returns to the raw water tank through the concentrate return valve; when the pre-filtered material enters from the lower inlet and outlet, the second The concentrate return valve is closed, the first concentrate return valve is opened, the concentrate flows out from the upper inlet and outlet of the honeycomb ceramic membrane module, and returns to the raw water tank through the concentrate return valve;
矿井水过滤时,实现周期性反冲、并配以相同频率的周期性正冲:当蜂窝陶瓷膜组件的进口压力上升量大于1倍,或当蜂窝陶瓷膜组件的膜通量下降量大于20%,同时进行反冲和正冲:反冲:供料泵不停,先关闭清液控制阀、清液排出阀、溶气罐排空阀以及充液阀,开启反冲进气阀,保持压力为0.3~0.5MPa 10~15秒,延时10~15秒打开反冲进液阀,进行反冲10秒钟,反冲结束后,关闭反冲进气阀和反冲进液阀,打开清液控制阀、清液排出阀、溶气罐排空阀以及充液阀,恢复正常过滤;正冲:在反冲同时,供料泵不停,关闭浓液回流总阀,打开排污阀,让反冲下来的膜污染物经过排污阀排出至污水槽,正冲结束后,再打开浓液回流总阀,同时关闭排污阀,恢复正常过滤。反冲和正冲时间以蜂窝陶瓷膜通量恢复到原始通量的93%以上为准。During mine water filtration, periodic recoil and periodic positive impulse of the same frequency are realized: when the increase in the inlet pressure of the honeycomb ceramic membrane module is more than 1 times, or when the membrane flux of the honeycomb ceramic membrane module drops by more than 20 %, carry out backflushing and forward flushing at the same time: Backflushing: the feeding pump does not stop, first close the clear liquid control valve, clear liquid discharge valve, dissolved gas tank emptying valve and liquid filling valve, open the backflushing inlet valve, and maintain the pressure It is 0.3~0.5MPa for 10~15 seconds, delay 10~15 seconds to open the recoil inlet valve, and perform recoil for 10 seconds. After the recoil is over, close the recoil inlet valve and the recoil inlet valve, and open the cleaning The liquid control valve, clear liquid discharge valve, dissolved gas tank emptying valve and liquid filling valve will be restored to normal filtration; positive flushing: at the same time as backflushing, the feed pump will not stop, close the concentrate return valve, open the drain valve, and let the The membrane pollutants from the backwash are discharged to the sewage tank through the blowdown valve. After the positive flushing is completed, the main concentrate return valve is opened, and the blowdown valve is closed at the same time to resume normal filtration. The back-flux and forward-flux times are subject to the recovery of the honeycomb ceramic membrane flux to more than 93% of the original flux.
当蜂窝陶瓷膜组件的进口压力由0.1MPa上升到0.2MP,或蜂窝陶瓷膜组件的膜通量由200L/m2.h下降到100L/m2.h,进行化学清洗再生。化学清洗再生:将陶瓷膜组件的浓液侧和清液侧分别用去离子水冲干净后,加入清洗药剂(1%NaOH和0.5%HNO3)进行错流清洗0.5h和浸泡0.5h,再生过后的陶瓷膜组件再次用去离子水进行冲洗到pH为中性;然后将清洗再生好的膜组件在与膜过滤前初始通量检测相同条件下进行检测,对比两者的数据,以确保蜂窝陶瓷膜是否被完全清洗再生出来,当膜通量恢复率达到90%以上完成再生。When the inlet pressure of the honeycomb ceramic membrane module rises from 0.1MPa to 0.2MP, or the membrane flux of the honeycomb ceramic membrane module drops from 200L/m 2 .h to 100L/m 2 .h, chemical cleaning and regeneration are performed. Chemical cleaning and regeneration: rinse the dope side and clear liquid side of the ceramic membrane module with deionized water respectively, add cleaning agents (1% NaOH and 0.5% HNO3) for cross-flow cleaning for 0.5h and soak for 0.5h, after regeneration The cleaned and regenerated ceramic membrane modules were rinsed again with deionized water until the pH was neutral; then the cleaned and regenerated membrane modules were tested under the same conditions as the initial flux detection before membrane filtration, and the data of the two were compared to ensure that the honeycomb ceramic membrane Whether the membrane is completely cleaned and regenerated, when the membrane flux recovery rate reaches more than 90%, the regeneration is completed.
上述蜂窝陶瓷膜过滤装置与现有有机超滤膜(对比例1)和管式陶瓷膜设备(对比例2)的性能比较如表1所示。Table 1 shows the performance comparison between the above honeycomb ceramic membrane filtration device and the existing organic ultrafiltration membrane (Comparative Example 1) and tubular ceramic membrane equipment (Comparative Example 2).
表1 2400m3/d矿井水处理效果对照表Table 1 Comparison table of 2400m 3 /d mine water treatment effect
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