CN209216652U - A kind of strand winder wire breakage detector - Google Patents
A kind of strand winder wire breakage detector Download PDFInfo
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- CN209216652U CN209216652U CN201920089196.4U CN201920089196U CN209216652U CN 209216652 U CN209216652 U CN 209216652U CN 201920089196 U CN201920089196 U CN 201920089196U CN 209216652 U CN209216652 U CN 209216652U
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- broken string
- strand winder
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Abstract
The utility model belongs to wire and cable machinery technical field, and in particular to a kind of strand winder wire breakage detector comprising storage rack and controller；Storage rack includes at least two line storage wheels for being used for coiled wires, and the first broken string inductor is provided between two adjacent line storage wheels, is provided with perforation on the first broken string inductor, and conducting wire and the induction side wall of perforation have gap；First broken string inductor is connect with controller by signal, the power electric connection of controller and strand winder.The strand winder wire breakage detector is when in use, wire coiling is on line storage wheel, when there is conducting wire the case where fracture of wire occur, conducting wire can be contacted with the first broken string inductor, at this time, first broken string inductor will issue communication signal to controller, and when controller receives the communication signal, controller will disconnect the power supply of strand winder, and strand winder is made to stop working, in order to which conducting wire of the staff to fracture of wire is adjusted, to improve the quality and qualification rate of product.
Description
Technical field
The utility model belongs to cable making apparatus technical field, and in particular to a kind of strand winder wire breakage detector.
Background technique
Strand winder is a kind of common cable making apparatus, is commonly used in various bare copper wires, tinned wird, copper clad steel, copper
The bundle strand of alclad and alloy wire etc. twists with one heart, the working principle of strand winder be single line around the rotary motion of equipment center axis and
The linear motion of synnema, after each single line enters wire parallel module while the take-up reel that carries out makes synnema while rotating and advancing
Two kinds of movements.
In the prior art, strand winder often has conducting wire during synnema and the case where fracture of wire occurs, but is in high fast-growing
Do not have on the strand winder of production can and alarm, shutdown device, prevent the case where operating staff from finding the fracture of wire in time, from
And the case where making the conducting wire for having fracture of wire will result in stifled mould when flowing into lower road insulation process generation, bring two to ask to production
Topic:
One, conducting wire drawing-down causes resistance unqualified；
Two, wire-break, segment length are undesirable.
Therefore, this thorny problem how is solved, is the art skill to improve product quality, reduce production consumption
Art personnel's urgent problem to be solved.
Utility model content
In order to solve the above problems existing in the present technology, the utility model provides a kind of strand winder wire breakage detector,
When fracture of wire situation occurs to solve strand winder existing in the prior art, it cannot timely alarm, shut down and lead to cable product
The technical issues of matter declines.
The utility model implements by the following technical programs:
A kind of strand winder wire breakage detector, including storage rack and controller；The storage rack is used for including at least two
The line storage wheel of coiled wires, and the first broken string inductor is provided between two adjacent line storage wheels, the first broken string sense
The induction side wall of the perforation for answering the conducting wire for being provided with the confession line storage wheel on device to pass through, conducting wire and perforation has gap；Described
One broken string inductor is connect with controller by signal, the power electric connection of the controller and strand winder.
In order to preferably realize the utility model, make further optimization, the strand winder burn out detection in said structure
Device further includes actinobacillus device, wire parallel module, twists bow and take-up reel, the actinobacillus device, the wire parallel module and strands bend according to
The leading-out terminal of the storage rack is arranged in the secondary end of incoming cables for being arranged in the storage rack, the take-up reel.
In order to preferably realize the utility model, make further optimization in said structure, the actinobacillus device includes
Pay off rack and several draw drums, all draw drums are rotatably arranged on the pay off rack.
In order to preferably realize the utility model, make further optimization in said structure, the actinobacillus device also wraps
The second broken string inductor is included, the second broken string inductor is electrically connected with the controller, and the conductor on the draw drum passes through
The second broken string inductor is conveyed to wire parallel module.
In order to preferably realize the utility model, make further optimization, the second broken string induction in said structure
Device includes induction frame and frizzen, and one end of the induction frame is provided with induction point, and the induction point is electrically connected with the controller, institute
The other end for stating induction frame is provided with spring；
The frizzen is " L " font, and the both ends of the frizzen are provided with for changing wire transmission direction
Pulley, the bending place of the frizzen is hinged on the induction frame, and one end of the frizzen is contacted with spring, the touching
Send out the induction point contact on the other end and the induction frame of bar；When conductor conveys around the pulley on frizzen to wire parallel module
When, tractive force suffered by conductor makes one end of frizzen squeeze spring, and separates the other end of frizzen with induction point.
In order to preferably realize the utility model, make further optimization, the number of the actinobacillus device in said structure
Amount is several.
In order to preferably realize the utility model, make further optimization, the first broken string induction in said structure
Device includes inductor and signal projector, and signal receiver, the inductor and the controller are provided on the controller
It is connect by the signal projector with the signal receiver signal.
In order to preferably realize the utility model, make further optimization in said structure, the inductor includes sense
The induction coil answering stick and being fastened in the inductive rod, the perforation are surrounded by the induction coil and the inductive rod.
In order to preferably realize the utility model, make further optimization in said structure, the induction coil is copper
Line is made.
In order to preferably realize the utility model, make further optimization in said structure, the controller is PLC control
Device processed.
In conclusion a kind of strand winder wire breakage detector provided by the utility model has following technical effect that
When in use, wire coiling is on line storage wheel, when there is conducting wire the feelings of fracture of wire occur for the strand winder wire breakage detector
When condition, the effect that the conducting wire of fracture will receive gravity hangs downwards, and contacts with the first broken string inductor, at this point, the first broken string
Inductor will issue electric signal to controller, and when controller receives the electric signal of the first broken string inductor sending, control
Device processed will disconnect the power supply of strand winder, and strand winder is made to stop working, in order to which staff is adjusted it, to improve
The quality and qualification rate of product.
In addition, the prioritization scheme of the utility model also has following technical effect that
(1) it further includes the second broken string inductor that the prioritization scheme of the utility model, which is actinobacillus device, the second broken string induction
The case where device can detect conducting wire before entering wire parallel module with the presence or absence of fracture of wire in time, so that staff be enable to adjust in time
Whole and reparation, and then reduce the case where production wastes.
(2) it includes inductive rod and induction coil that the prioritization scheme of the utility model, which is inductor, inductive rod and induction coil
The size of the perforation surrounded can be adjusted according to work requirements, enable the inductor it is more accurate detect conducting wire
The case where fracture of wire, to effectively improve product quality and qualification rate.
Detailed description of the invention
In order to illustrate the embodiment of the utility model or the technical proposal in the existing technology more clearly, below will be to embodiment
Or attached drawing needed to be used in the description of the prior art is briefly described, it should be apparent that, the accompanying drawings in the following description is only
It is some embodiments of the utility model, for those of ordinary skill in the art, in the premise not made the creative labor
Under, it is also possible to obtain other drawings based on these drawings.
Fig. 1 is a kind of structural schematic diagram of strand winder wire breakage detector of the utility model；
Fig. 2 is the partial enlarged view in the portion A in Fig. 1；
Fig. 3 is the partial enlarged view in the portion B in Fig. 1；
Fig. 4 is the structural schematic diagram of the first broken string inductor in a kind of strand winder wire breakage detector of the utility model.
Appended drawing reference:
1, line storage wheel；2, the first broken string inductor；3, actinobacillus device；31, pay off rack；32, draw drum；4, wire parallel module；5,
Twist bow；6, take-up reel；7, the second broken string inductor；71, incude frame；72, frizzen；73, spring；74, induction point；8, incude
Body；81, inductive rod；82, induction coil.
Specific embodiment
To keep the purpose of this utility model, technical solution and advantage clearer, below by the technology to the utility model
Scheme is described in detail.Obviously, the described embodiments are only a part of the embodiments of the utility model, rather than all
Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art are not before making creative work
Obtained all other embodiment is put, the range that the utility model is protected is belonged to.
Embodiment one:
The utility model provides a kind of strand winder wire breakage detector, as shown in Figures 1 to 4 comprising storage rack and control
Device processed；Storage rack includes at least two line storage wheels 1 for being used for coiled wires, and is provided with first between two adjacent line storage wheels 1
Break inductor 2, is provided with the perforation passed through for the conducting wire of line storage wheel 1, the induction of conducting wire and perforation on the first broken string inductor 2
Side wall has gap；First broken string inductor 2 is connect with controller by signal, and controller is electrically connected with synnema electromechanical source.
By a kind of strand winder wire breakage detector of above structure, when in use, wire coiling on line storage wheel 1,
When there is conducting wire the case where fracture of wire occur, the effect that the conducting wire of fracture is subject to gravity hangs downwards, and feels with the first broken string
Device 2 is answered to contact, at this point, the first broken string inductor 2 will issue communication signal to controller, and it is disconnected to receive first in controller
When the communication signal that line inductor 2 issues, controller will disconnect the power supply of strand winder, and strand winder is made to stop working, in order to
Staff is adjusted fracture of wire, to improve the quality and qualification rate of product.
It should be noted that the first broken string inductor 2 in the utility model is inductor commonly used in the prior art, example
Such as: AFR-1.
Optimization, which further includes actinobacillus device 3, wire parallel module 4, twists bow 5 and take-up reel 6；Its
In,
The ends of incoming cables that storage rack is arranged in that actinobacillus device 3, wire parallel module 4 and strand bow 5 are arranged successively, more diameters are thinner
Conductor is sent out by actinobacillus device 3, and by wire parallel module 4 and twisting bow 5 makes more conductors be twisted into the conducting wire met using standard, and enters
In storage rack, for wire coiling while two line storage wheel 1, conducting wire can pass through the perforation on the first broken string inductor 2；Work as conducting wire
When having the case where fracture of wire to occur, the effect that the conducting wire of fracture will receive self gravity hangs downwards, and with the while hanging
One broken string inductor 2 contacts, at this point, the first broken string inductor 2 will send communication signal to controller, controller is being received
After the communication signal issued to the first broken string inductor 2, controller will disconnect the power supply of stranding machine, and stranding machine is made to stop work
Make, in order to which staff is adjusted and repairs, to improve Qualified Products Rate.
The leading-out terminal of storage rack is arranged in above-mentioned take-up reel 6, has after through storage rack by stranded conducting wire
Certain tension, after meeting product demand, take-up reel 6 will get up qualified conducting wire winding, in order to the next step
It carries out.
Optimization, above-mentioned actinobacillus device 3 includes pay off rack 31 and several draw drums 32, and all draw drums 32 turn
It is dynamic to be arranged on pay off rack 31, in order to the output of conductor；The quantity of draw drum 32 can be adjusted according to the demand of conducting wire,
Such as: when needing the conducting wire of five strands of conductor strands, staff can place five on pay off rack 31 and be wound with conductor
Draw drum 32, so that conductor on draw drum 32 is entered wire parallel module 4 simultaneously and twist bow 5, by wire parallel module 4 and twist bow 5 for five
Stock conductor strand meets the conducting wire of production requirement at one.
Preferably, draw drum 32 is removably arranged on pay off rack 31, and the replacement of draw drum 32 is made to become more simple
Singly, conveniently.
Optimization, above-mentioned actinobacillus device 3 further includes the second broken string inductor 7, the second broken string inductor 7 and controller
Electrical connection；Wherein,
Conductor on draw drum 32 is conveyed by the second broken string inductor 7 to wire parallel module 4, when conductor is in the transmission process
When fracture of wire situation occurs, the second broken string inductor 7 will send electric signal to controller, and controller is receiving second sensor
When the electric signal of sending, controller will disconnect the power supply of strand winder, and strand winder is made to stop working, and staff can be timely
Fracture of wire is detected, is repaired, the wire stranding of use demand will not met together to avoid strand winder, and cause to produce
The case where increased costs, occurs.
Specifically, the second broken string inductor 7 includes induction frame 71 and frizzen 72, frizzen 72 is " L " character form structure, and
Pulley is provided at the both ends of frizzen 72；It is provided with induction point 74 and spring 73 on induction frame 71, the induction point 74 and control
Device processed electrical connection, the bending place of frizzen 72 are hinged on induction frame 71, and make the both ends of frizzen 72 respectively with induction point 74
It is contacted with spring 73；
When the conductor on draw drum 32 successively bypasses the pulley on frizzen 72, tractive force suffered by conductor will be drawn
Dynamic frizzen 72, one end which can be such that frizzen 72 contacts with induction point 74 separate, frizzen 72 and spring 73
One end of contact is pressed down against spring 73；If conductor is there is a situation where when fracture of wire, above-mentioned tractive force will disappear, to make
Spring 73 on induction frame 71 will return back to original state, and frizzen 72 then will receive the restoring force of spring 73 around hinged
Point rotation, contacts frizzen 72 with induction point 74, at this point, the induction point 74 will send electric signal to controller, makes to control
Device can disconnect the power supply of strand winder.
Embodiment two:
As shown in Figures 1 to 4, advanced optimizing as above-described embodiment, the first above-mentioned broken string inductor 2 includes sense
Body 8 and signal projector are answered, signal receiver is provided on above-mentioned controller, the first broken string inductor 2 passes through with controller
Signal projector is connect with signal receiver.
Wherein, first broken string inductor 2 and controller can by bluetooth commonly used in the prior art, infrared ray or
Wifi etc. realizes wireless signal connection.
Preferably, above-mentioned inductor 8 includes inductive rod 81 and induction coil 82, is provided on the induction coil 82 multiple
Bending section, when induction coil 82 is mounted in inductive rod 81, the opening of the corresponding bending section of inductive rod 81, make inductive rod 81 with
Bending section surrounds several perforation for being convenient for conducting wire to pass through, and staff can be by adjusting inductive rod 81 and induction coil 82
Position adjusts the size of perforation, to be suitable for the detection of various sizes of conducting wire.
It is furthermore preferred that above-mentioned induction coil 82 is made of copper wire；Copper has good electric conductivity, using made of copper wire
Induction coil 82 can be more accurate detection fracture of wire the occurrence of.
Optimization, above-mentioned controller is PLC controller.
Above description is only a specific implementation of the present invention, but the protection scope of the utility model is not limited to
In this, anyone skilled in the art within the technical scope disclosed by the utility model, can readily occur in variation
Or replacement, it should be covered within the scope of the utility model.Therefore, the protection scope of the utility model should be with the power
Subject to the protection scope that benefit requires.
Claims (10)
1. a kind of strand winder wire breakage detector, it is characterised in that: including storage rack and controller；The storage rack includes at least
Two are used for the line storage wheel (1) of coiled wires, and are provided with the first broken string inductor between two adjacent line storage wheels (1)
(2), the perforation passed through for the conducting wire of the line storage wheel (1), conducting wire and perforation are provided on first broken string inductor (2)
Induction side wall has gap；First broken string inductor (2) is connect with controller by signal, the controller and strand winder
Power electric connection.
2. strand winder wire breakage detector according to claim 1, it is characterised in that: further include actinobacillus device (3), doubling
Mould (4) twists bow (5) and take-up reel (6), and the actinobacillus device (3), the wire parallel module (4) and strand bow (5) are arranged successively
The end of incoming cables of the storage rack is set, and the leading-out terminal of the storage rack is arranged in the take-up reel (6).
3. strand winder wire breakage detector according to claim 2, it is characterised in that: the actinobacillus device (3) includes putting
Coil holder (31) and several draw drums (32), all draw drums (32) are rotatably arranged on the pay off rack (31).
4. strand winder wire breakage detector according to claim 3, it is characterised in that: the actinobacillus device (3) further includes
Second broken string inductor (7), second broken string inductor (7) is electrically connected with the controller, on the draw drum (32)
Conductor is conveyed by second broken string inductor (7) to wire parallel module (4).
5. strand winder wire breakage detector according to claim 4, it is characterised in that: second broken string inductor (7)
Including induction frame (71) and frizzen (72), one end of induction frame (71) is provided with induction point (74), the induction point
(74) it is electrically connected with the controller, the other end of induction frame (71) is provided with spring (73)；
The frizzen (72) is " L " font, and the both ends of the frizzen (72) are provided with for changing wire transmission side
To pulley, the bending place of the frizzen (72) is hinged on the induction frame (71), and one end of the frizzen (72)
It is contacted with spring (73), the other end of the frizzen (72) is contacted with the induction point (74) on induction frame (71)；When leading
When body conveys around the pulley on frizzen (72) to wire parallel module (4), tractive force suffered by conductor makes the one of frizzen (72)
End squeezes spring (73), and separates the other end of frizzen (72) with induction point (74).
6. strand winder wire breakage detector according to claim 5, it is characterised in that: the quantity of the actinobacillus device (3)
For several.
7. strand winder wire breakage detector according to any one of claim 1 to 6, it is characterised in that: described first is disconnected
Line inductor (2) includes inductor (8) and signal projector, and signal receiver, the inductor are provided on the controller
(8) it is connect by the signal projector with the signal receiver signal with the controller.
8. strand winder wire breakage detector according to claim 7, it is characterised in that: the inductor (8) includes induction
Stick (81) and the induction coil (82) being fastened on the inductive rod (81), it is described perforation by the induction coil (82) with it is described
Inductive rod (81) surrounds.
9. strand winder wire breakage detector according to claim 8, it is characterised in that: the induction coil (82) is copper wire
It is made.
10. strand winder wire breakage detector according to claim 7, it is characterised in that: the controller is PLC control
Device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920089196.4U CN209216652U (en) | 2019-01-18 | 2019-01-18 | A kind of strand winder wire breakage detector |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920089196.4U CN209216652U (en) | 2019-01-18 | 2019-01-18 | A kind of strand winder wire breakage detector |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209216652U true CN209216652U (en) | 2019-08-06 |
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ID=67467316
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920089196.4U Active CN209216652U (en) | 2019-01-18 | 2019-01-18 | A kind of strand winder wire breakage detector |
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| Country | Link |
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| CN (1) | CN209216652U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110850486A (en) * | 2019-12-02 | 2020-02-28 | 常州机电职业技术学院 | Broken wire detection circuit of copper wire bundle wire machine |
-
2019
- 2019-01-18 CN CN201920089196.4U patent/CN209216652U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110850486A (en) * | 2019-12-02 | 2020-02-28 | 常州机电职业技术学院 | Broken wire detection circuit of copper wire bundle wire machine |
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