CN205104302U - Stranding machine wire breakage protection device - Google Patents
Stranding machine wire breakage protection device Download PDFInfo
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- CN205104302U CN205104302U CN201520889711.9U CN201520889711U CN205104302U CN 205104302 U CN205104302 U CN 205104302U CN 201520889711 U CN201520889711 U CN 201520889711U CN 205104302 U CN205104302 U CN 205104302U
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Abstract
绞线机断线保护装置,包括套设在由绞线机中发出的绞线上的导电线圈和与导电线圈连接的绝缘导线,绝缘导线中间部分缠绕固定在绞线机的机架上,绝缘导线的末端与断电保护器连接,断电保护器与绞线机的电源连接,在绞线发生断线的状态下,断线与导电线圈通电使得断电保护器接地,形成回路,以切断绞线机的电源。本实用新型有益效果:及时发现断线故障,启动停机保护,防止因断线而股线受力不均甚至出现缺股,保证了绞线的质量,同时也减少了操作人员的安全隐患。
The wire breakage protection device of the twisting machine includes a conductive coil set on the twisted wire from the twisting machine and an insulated wire connected to the conductive coil. The middle part of the insulated wire is wound and fixed on the frame of the twisting machine, and the insulation The end of the wire is connected to the power-off protector, and the power-off protector is connected to the power supply of the twisting machine. When the twisted wire is broken, the broken wire and the conductive coil are energized to ground the power-off protector to form a loop to cut off Power supply for the twisting machine. The beneficial effect of the utility model is that the disconnection fault is detected in time, the shutdown protection is started, and the strands are prevented from being unevenly stressed or even missing strands due to the disconnection, which ensures the quality of the twisted wires and reduces the safety hazards of operators at the same time.
Description
技术领域 technical field
本实用新型属于绞线生产工具领域,具体地说是绞线机断线保护装置。 The utility model belongs to the field of twisted wire production tools, in particular to a wire breakage protection device for a twisted wire machine.
背景技术 Background technique
绞线用途广泛,绞线是由多股单线通过绞线机绞制而成,常用的有铜、铝两种,铜、铝线可以绞制成各种不同规格截面以及不同种类的电线电缆的导线电芯。 Twisted wires are widely used. Twisted wires are made of multiple single wires twisted by a twisting machine. There are two commonly used copper and aluminum wires. Copper and aluminum wires can be twisted into various cross-sections of different specifications and different types of wires and cables. Wire core.
绞线机是一种能广泛应用于各类软/硬导体线的绞合机械设备,是电线电缆行业中应用较为广泛的一种设备,使多根单支导体扭成一股,达到线材的工艺要求。绞线机按照绞线方式一般可以分为单绞机、对绞机、高速绞线机、退扭机、笼式绞线机、框工绞线机、管式绞线机及盘式绞线机等。 The stranding machine is a kind of stranding mechanical equipment that can be widely used in various soft/hard conductor wires. It is a kind of equipment widely used in the wire and cable industry. It twists multiple single conductors into one strand to achieve the process of wire Require. According to the twisting method, the stranding machine can generally be divided into single stranding machine, pair stranding machine, high-speed stranding machine, untwisting machine, cage stranding machine, frame stranding machine, tubular stranding machine and disc stranding machine machine etc.
钢绞线在绞线机上制作过程中,分别缠绕在工字放线轮的每股钢丝通过分线盘在成型器的牵引下张紧放线,由于在绞制过程中需要一定的张力保证钢绞线的质量,在牵引放线过程中会出现张力过大断线或张力不够股线松弛现象,如果出现断线没有发现停机,绞线会因为受力不平衡和缺股而影响质量。 During the production process of the steel strand on the stranding machine, each strand of steel wire wound on the I-shaped pay-off wheel is tensioned and unwound under the traction of the former through the wire splitter. Because a certain tension is required in the stranding process to ensure that the steel wire The quality of the stranded wire, in the process of traction and unwinding, there will be excessive tension and broken wires or insufficient tension, and the strands will slack. If there is a broken wire and no shutdown is found, the quality of the stranded wire will be affected due to unbalanced force and lack of strands.
现有的钢绞线通常需要靠操作人员来觉察,再由操作人员将绞线机停机进行故障排除,这种利用人为观测的方式难免会因一时的疏忽而未立即停机,从而影响绞线的质量,并且在突然断线时紧绷的单丝会因为突然失去张力而甩动,会给操作人员带来安全隐患。 The existing steel strand usually needs to be detected by the operator, and then the operator stops the stranding machine for troubleshooting. This method of using human observation will inevitably fail to stop immediately due to temporary negligence, thereby affecting the stranding machine. Quality, and when the thread is suddenly broken, the tight monofilament will swing due to the sudden loss of tension, which will bring safety hazards to the operator.
因此需要一种绞线机断线保护装置,能够在绞线机出现断线现象时,及时切断绞线机的电源。 Therefore need a kind of stranding machine disconnection protection device, can cut off the power supply of stranding machine in time when the stranding machine breaks out phenomenon.
实用新型内容 Utility model content
本实用新型所要解决的技术问题是提供绞线机断线保护装置,解决目前绞线机牵引放线过程中出现的断线现象引起的故障问题。 The technical problem to be solved by the utility model is to provide a wire breakage protection device for the stranding machine, so as to solve the fault problem caused by the wire breakage phenomenon in the pulling and unwinding process of the current stranding machine.
本实用新型为解决上述技术问题所采用的技术方案是:绞线机断线保护装置,包括套设在由绞线机中发出的绞线上的导电线圈和与导电线圈连接的绝缘导线,绝缘导线中间部分缠绕固定在绞线机的机架上,绝缘导线的末端与断电保护器连接,断电保护器与绞线机的电源连接,在绞线发生断线的状态下,断线与导电线圈通电使得断电保护器接地,形成回路,以切断绞线机的电源。 The technical scheme adopted by the utility model for solving the above-mentioned technical problems is: the wire breakage protection device of the wire twisting machine, including the conductive coil set on the twisted wire sent out from the wire twisting machine and the insulated wire connected with the conductive coil, the insulation The middle part of the wire is wound and fixed on the frame of the twisting machine, the end of the insulated wire is connected to the power-off protector, and the power-off protector is connected to the power supply of the twisting machine. The conductive coil is energized so that the power cut protector is grounded to form a loop to cut off the power supply of the twisting machine.
本实用新型的有益效果是: The beneficial effects of the utility model are:
与现有技术相比,本实用新型至少具有下述优点及有益效果: Compared with the prior art, the utility model has at least the following advantages and beneficial effects:
本实用新型绞线机断线保护装置结构简单,通过在绞线上套设导电线圈,在出现断线的情况下,断线与导电线圈通电,从而连通断电保护装置切断电源,及时发现断线故障,启动停机保护,防止因断线而股线受力不均甚至出现缺股,保证了绞线的质量,同时也减少了操作人员的安全隐患。 The utility model has a simple structure for the wire breakage protection device of the twisting machine. By setting a conductive coil on the twisted wire, in the case of a wire breakage, the wire breakage and the conductive coil are energized, so that the power failure protection device can be connected to cut off the power supply, and the broken wire can be found in time. Line failure, start-up and shutdown protection, prevents strands from being unevenly stressed or even missing strands due to wire breakage, ensures the quality of the strands, and reduces the safety hazards of operators at the same time.
附图说明 Description of drawings
图1为本实用新型的结构示意图; Fig. 1 is the structural representation of the utility model;
图中标记:1、绞线机,2、绞线,3、导电线圈,4、断电保护器,5、机架,6、绝缘导线。 Marks in the figure: 1. Stranding machine, 2. Stranded wire, 3. Conductive coil, 4. Power-off protector, 5. Rack, 6. Insulated wire.
具体实施方式 detailed description
如图所示,绞线机断线保护装置,包括套设在由绞线机1中发出的绞线2上的导电线圈3和与导电线圈3连接的绝缘导线6,绝缘导线6中间部分缠绕固定在绞线机的机架5上,绝缘导线6的末端与断电保护器4连接,断电保护器4与绞线机的电源连接,在绞线2发生断线的状态下,断线与导电线圈3通电使得断电保护器4接地,形成回路,以切断绞线机1的电源。 As shown in the figure, the wire breakage protection device for a twisting machine includes a conductive coil 3 set on the twisted wire 2 sent out from the twisting machine 1 and an insulated wire 6 connected to the conductive coil 3, and the middle part of the insulated wire 6 is wound Fixed on the frame 5 of the twisting machine, the end of the insulated wire 6 is connected to the power-off protector 4, and the power-off protector 4 is connected to the power supply of the twisting machine. Energizing with the conductive coil 3 makes the power-off protector 4 grounded to form a loop to cut off the power supply of the twisting machine 1 .
本实用新型的工作原理:当发生断线时,断线与导电线圈3接触通电,导电线圈3通过绝缘导线6与断电保护器4连通,断电保护器4切断绞线机1的电源,停止绞线。 The working principle of the utility model: when a broken wire occurs, the broken wire contacts with the conductive coil 3 and is energized, the conductive coil 3 communicates with the power-off protector 4 through the insulated wire 6, and the power-off protector 4 cuts off the power supply of the stranding machine 1, Stop twisting.
新型绞线机断线保护装置结构简单,通过在绞线上套设导电线圈,在出现断线的情况下,断线与导电线圈通电,从而连通断电保护装置切断电源,及时发现断线故障,启动停机保护,防止因断线而股线受力不均甚至出现缺股,保证了绞线的质量,同时也减少了操作人员的安全隐患。 The structure of the new wire breakage protection device of the twisting machine is simple. By setting a conductive coil on the twisted wire, in the case of a wire break, the wire breakage will be energized with the conductive coil, thereby connecting the power failure protection device to cut off the power supply, and timely detecting the disconnection fault. , start and stop protection, prevent the strands from being unevenly stressed or even missing strands due to broken wires, ensuring the quality of the strands and reducing the safety hazards of operators.
本实用新型所列举的技术方案和实施方式并非是限制,与本实用新型所列举的技术方案和实施方式等同或者效果相同方案都在本实用新型所保护的范围内。 The technical solutions and implementations listed in the utility model are not limiting, and the solutions that are equivalent to or have the same effect as the technical solutions and implementations listed in the utility model are all within the protection scope of the utility model.
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Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520889711.9U CN205104302U (en) | 2015-11-10 | 2015-11-10 | Stranding machine wire breakage protection device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520889711.9U CN205104302U (en) | 2015-11-10 | 2015-11-10 | Stranding machine wire breakage protection device |
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| CN205104302U true CN205104302U (en) | 2016-03-23 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201520889711.9U Expired - Lifetime CN205104302U (en) | 2015-11-10 | 2015-11-10 | Stranding machine wire breakage protection device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108710055A (en) * | 2018-06-22 | 2018-10-26 | 沈阳长顺电缆制造有限责任公司 | A kind of online wire breakage detector of cable and method |
-
2015
- 2015-11-10 CN CN201520889711.9U patent/CN205104302U/en not_active Expired - Lifetime
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108710055A (en) * | 2018-06-22 | 2018-10-26 | 沈阳长顺电缆制造有限责任公司 | A kind of online wire breakage detector of cable and method |
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| GR01 | Patent grant | ||
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Granted publication date: 20160323 |