CN209210070U - A kind of copper wire bobbin winder device - Google Patents
A kind of copper wire bobbin winder device Download PDFInfo
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- CN209210070U CN209210070U CN201821829262.9U CN201821829262U CN209210070U CN 209210070 U CN209210070 U CN 209210070U CN 201821829262 U CN201821829262 U CN 201821829262U CN 209210070 U CN209210070 U CN 209210070U
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Abstract
Description
技术领域technical field
本实用新型涉及一种铜线绕线装置,尤其是用于大批量铜线生产厂中将生产好的铜线缠绕转运的中间循环运输装置,属于机械装置设计技术领域。The utility model relates to a copper wire winding device, in particular to an intermediate circulation transportation device for winding and transporting produced copper wires in large-batch copper wire production plants, and belongs to the technical field of mechanical device design.
背景技术Background technique
近年来国家大力扶持装备制造业和鼓励发展电子行业,有一定技术积累和研发能力的领头企业能获得更好的发展机遇,从而能够快速发展,带动国内装备制造业的进步,同时也带动铜线绕线装置的制造设计技术快速提高。但我国铜线绕线装置整体技术水平偏低,装置的研发使用相对较晚。由于设备水平偏低,大批量的生产耗费了大量的人力物力,生产效率远远落后于发达国家,不能适应大批量生产的要求。In recent years, the state has vigorously supported the equipment manufacturing industry and encouraged the development of the electronics industry. Leading enterprises with certain technology accumulation and research and development capabilities can obtain better development opportunities, so that they can develop rapidly and drive the progress of the domestic equipment manufacturing industry. At the same time, it also drives the copper wire industry. The manufacturing design technology of the winding device is rapidly improving. However, the overall technical level of copper wire winding devices in my country is relatively low, and the development and use of devices is relatively late. Due to the low level of equipment, mass production consumes a lot of manpower and material resources, and the production efficiency is far behind developed countries, which cannot meet the requirements of mass production.
发明内容Contents of the invention
本实用新型要解决的技术问题是为了实现快速高效快速的绕线功能,设计一种简单实用,取材方便,维修难度低,零部件互换性高的铜线绕线装置The technical problem to be solved by the utility model is to design a copper wire winding device that is simple and practical, easy to obtain materials, low maintenance difficulty, and highly interchangeable parts, in order to realize fast, efficient and fast winding functions
本实用新型的技术方案是:一种铜线绕线装置,包括剪线机构、丝杆升降机构、横向移线机构、卷筒驱动机构、安装机架及驱动电机;剪线机构安装在横向移线机构的滑块上,丝杆升降机构安装在丝杆升降机构支撑架上,横向移线机构安装在丝杆升降机构上,卷筒驱动机构安装在滚筒支架上,驱动电机直接与各机构连接,丝杆升降机构支撑架、滚筒支架、减速电机Ⅰ电机座支撑架、减速电机Ⅱ电机座支撑架的下端在同一水平面内焊接为一个整体。The technical scheme of the utility model is: a copper wire winding device, including a wire trimming mechanism, a screw lifting mechanism, a horizontal wire moving mechanism, a reel driving mechanism, a mounting frame and a driving motor; On the slider of the thread mechanism, the screw lifting mechanism is installed on the support frame of the screw lifting mechanism, the horizontal wire moving mechanism is installed on the screw lifting mechanism, the reel driving mechanism is installed on the drum bracket, and the driving motor is directly connected to each mechanism , The lower end of the support frame of the screw lifting mechanism, the roller support, the motor seat support frame of the geared motor I, and the motor seat support frame of the geared motor II are welded as a whole in the same horizontal plane.
所述剪线机构包括滑块、剪线气缸架、剪线气缸臂、剪线气缸、动刀片、静刀片、静刀片安装台、控制开关;剪线气缸架固定在滑块上,剪线气缸固定连接在剪线气缸架上,控制开关固定在丝杆升降机座上,控制丝杆的行程、决定是否执行剪线操作以及减速电机Ⅰ的转向;动刀片连接在剪线气缸的剪线气缸臂上,静刀片安装台焊接在滑块上,静刀片装在静刀片安装台的凹槽中,通过剪线气缸臂的上下移动、动刀片和静刀片的合拢执行剪线操作,静刀片安装台加工有凹槽,既便于静刀片的安装,又防止静刀片割伤或割断绕线。The thread trimming mechanism includes a slide block, a thread trimming cylinder frame, a thread trimming cylinder arm, a thread trimming cylinder, a moving blade, a static blade, a static blade mounting platform, and a control switch; the thread trimming cylinder frame is fixed on the slide block, and the thread trimming cylinder It is fixedly connected to the thread trimming cylinder frame, and the control switch is fixed on the screw lift base to control the stroke of the screw rod, determine whether to execute the thread trimming operation and the steering of the deceleration motor Ⅰ; the moving blade is connected to the thread trimming cylinder arm of the thread trimming cylinder On the top, the static blade mounting table is welded on the slider, and the static blade is installed in the groove of the static blade mounting table. The thread trimming operation is performed by moving the thread trimming cylinder arm up and down, and closing the moving blade and the static blade. The static blade mounting table Grooves are processed, which is convenient for the installation of the static blade and prevents the static blade from cutting or cutting the winding.
所述丝杆升降机构包括立柱、丝杆、丝杆顶板座、丝杆升降机座、传动杆、联轴器Ⅰ、减速电机Ⅰ电机座、减速电机Ⅰ电机座支撑架、丝杆升降机构支撑架;立柱和丝杆焊接在丝杆顶板座的下端,用于连接丝杆升降机座和传动杆。两个丝杆升降机座分别焊接在丝杆升降机构支撑架的左右两端,丝杆升降机座上端与丝杆顶板座上的立柱和丝杆连接;丝杆升降机构的传动杆左端连接丝杆、右端连接可移式联轴器Ⅰ,联轴器Ⅰ连接减速电机Ⅰ的轴,减速电机Ⅰ电机座连接在减速电机Ⅰ电机座支撑架上。The screw lifting mechanism includes a column, a screw, a screw top plate seat, a screw lifting base, a transmission rod, a shaft coupling I, a geared motor I motor base, a geared motor I motor base support frame, and a screw lift mechanism support frame ; The column and the screw are welded at the lower end of the top plate seat of the screw for connecting the screw lift base and the transmission rod. The two screw lift bases are respectively welded to the left and right ends of the support frame of the screw lift mechanism, and the upper end of the screw lift base is connected to the upright column and the screw rod on the top plate seat of the screw screw; the left end of the transmission rod of the screw lift mechanism is connected to the screw rod, The right end is connected with the movable coupling I, the coupling I is connected with the shaft of the geared motor I, and the motor base of the geared motor I is connected with the supporting frame of the motor base of the geared motor I.
所述横向移线机构包括安装端、轴肩、双轴承段、阶梯轴、滑块、锁扣、横向移线装置机架、直线导轨、同步带轮Ⅰ、皮带、行程开关、直线导轨安装孔、U形槽、同步带轮Ⅱ、直线导轨座板、直线导轨座板安装孔;The horizontal wire moving mechanism includes a mounting end, a shaft shoulder, a double bearing section, a stepped shaft, a slider, a lock, a horizontal wire moving device frame, a linear guide rail, a synchronous pulley I, a belt, a travel switch, and a linear guide rail installation hole , U-shaped groove, synchronous pulley II, linear guide rail seat plate, linear guide rail seat plate installation hole;
横向移线装置机架的左右两端的下方安装有丝杆顶板座,每个丝杆顶板座上加工有两个用于连接横向移线装置机架的连接孔,横向移线装置机架上端与直线导轨座板连接;直线导轨座板上加工有用于调节皮带松紧的U形槽、用于连接直线导轨的七个直线导轨安装孔、位于直线导轨座板左右两端用于与横向移线装置机架连接的直线导轨座板安装孔,同步带轮Ⅰ、同步带轮Ⅱ通过阶梯轴安装在直线导轨座板上;所述阶梯轴有三个轴段,第一段为双轴承段,带轮和轴承安装在双轴承段上;第二段为轴肩,用于轴承和带轮的定位;第三段为安装端,用于连接直线导轨座板和调节皮带的松紧程度;直线导轨固定在直线导轨座板上,直线导轨上端与滑块形成移动副,移动副一侧通过安装在皮带上的侧板与皮带连接,随皮带的转动而来回的移动。同步带轮Ⅰ和同步带轮Ⅱ通过皮带连接传动,同步带轮Ⅰ和同步带轮Ⅱ的带轮直径应比滑块的宽度略大。行程开关固定在直线导轨上滑块行程范围的左右两端,通过与滑块接触控制同步带轮Ⅰ和同步带轮Ⅱ的转向。锁扣焊接于滑块上,保证在滑块的来回移动的过程中铜线与卷筒保持垂直。The bottom of the left and right ends of the horizontal line moving device frame is installed with a screw top plate seat, and each screw top plate seat is processed with two connecting holes for connecting the horizontal line moving device frame. The upper end of the horizontal line moving device frame is connected to the Linear guide rail seat plate connection; the linear guide rail seat plate is processed with a U-shaped groove for adjusting the belt tightness, seven linear guide rail mounting holes for connecting the linear guide rail, and located at the left and right ends of the linear guide rail seat plate for connecting with the horizontal wire moving device The mounting holes of the linear guide rail seat plate connected to the frame, the synchronous pulley Ⅰ and the synchronous pulley Ⅱ are installed on the linear guide rail seat plate through the stepped shaft; the stepped shaft has three shaft sections, the first section is a double bearing section, and the pulley and the bearings are installed on the double bearing section; the second section is the shaft shoulder, which is used for the positioning of the bearing and the pulley; the third section is the installation end, which is used to connect the linear guide rail seat plate and adjust the tightness of the belt; the linear guide rail is fixed on On the linear guide rail seat plate, the upper end of the linear guide rail and the slider form a moving pair, and one side of the moving pair is connected to the belt through the side plate installed on the belt, and moves back and forth with the rotation of the belt. Synchronous pulley Ⅰ and synchronous pulley Ⅱ are connected and driven by a belt, and the diameter of the pulleys of synchronous pulley Ⅰ and synchronous pulley Ⅱ should be slightly larger than the width of the slider. The travel switch is fixed at the left and right ends of the travel range of the slider on the linear guide rail, and controls the steering of the synchronous pulley I and the synchronous pulley II through contact with the slider. The lock is welded on the slider to ensure that the copper wire is kept perpendicular to the reel during the back and forth movement of the slider.
所述卷筒驱动机构包括滚筒支架、轴承端盖、滚筒、卷筒、定位环、联轴器Ⅱ、减速电机Ⅱ电机座、减速电机Ⅱ电机座支撑架;两个滚筒并列布置在同一水平面内,滚筒上的定位环与卷筒形成轴向定位,滚筒的转轴通过过渡配合连接在轴承上,轴承与滚筒支架的轴承座间隙配合,轴承端盖通过螺栓连接滚筒支架;弹性联轴器Ⅱ一端连接在滚筒上、另一端与减速电机Ⅱ的轴连接;卷筒放置在两个滚筒之间,两个滚筒的转向相反,卷筒依靠滚筒与卷筒之间的摩擦力带动使卷筒旋转;减速电机Ⅱ电机座连接在减速电机Ⅱ电机座支撑架上。The drum driving mechanism includes a drum bracket, a bearing end cover, a drum, a drum, a positioning ring, a coupling II, a geared motor II motor base, and a geared motor II motor base support frame; two drums are arranged side by side in the same horizontal plane , the positioning ring on the drum forms axial positioning with the drum, the rotating shaft of the drum is connected to the bearing through a transition fit, the bearing and the bearing seat of the drum bracket are in clearance fit, and the bearing end cover is connected to the drum bracket by bolts; one end of the elastic coupling II It is connected to the drum, and the other end is connected to the shaft of the deceleration motor II; the drum is placed between the two drums, and the rotation of the two drums is opposite, and the drum is driven by the friction between the drum and the drum to make the drum rotate; The geared motor II motor base is connected on the geared motor II motor base support frame.
所述安装机架包括减速电机Ⅰ电机座支撑架、减速电机Ⅱ电机座支撑架、丝杆升降机构支撑架;滚筒支架、减速电机Ⅰ电机座支撑架、减速电机Ⅱ电机座支撑架、丝杆升降机构支撑架在同一水平面内通过焊接连接成一个整体。滚筒支架有四个支撑座,每个支撑座用四根方形管作为承载支撑,同时,每个支撑座上有半圆形轴承座用于滚筒安装轴承;丝杆升降机构支撑架由左右结构相同的两部分构成,每一部分用四根方形管作为承载支撑,同时用一块钢板焊接固定和连接丝杆升降机座;减速电机Ⅰ电机座支撑架、减速电机Ⅱ电机座支撑架都采用四根方形管作为承载支撑,同时用一块钢板焊接固定和连接相应的电机座。The installation frame includes a geared motor I motor seat support frame, a geared motor II motor seat support frame, a screw lifting mechanism support frame; a roller bracket, a geared motor I motor seat support frame, a gear motor II motor seat support frame, and a screw rod The support frame of the lifting mechanism is connected as a whole by welding in the same horizontal plane. The roller bracket has four supporting seats, and each supporting seat uses four square tubes as bearing supports. At the same time, each supporting seat has a semicircular bearing seat for the roller to install the bearing; the supporting frame of the screw lifting mechanism has the same structure on the left and right sides. It is composed of two parts, each part is supported by four square tubes, and at the same time, a steel plate is used to weld and fix and connect the screw lift base; the support frame of the motor base of the geared motor I and the motor base of the geared motor II are all made of four square tubes As a bearing support, at the same time, a steel plate is used to weld and fix and connect the corresponding motor base.
所述驱动电机包括带轮驱动电机、减速电机Ⅰ、减速电机Ⅱ;减速电机Ⅰ安装在减速电机Ⅰ电机座上,减速电机Ⅱ安装在减速电机Ⅱ电机座上,带轮驱动电机安装在横向移线装置机架上,带轮驱动电机的轴与同步带轮Ⅰ过渡配合。The drive motor includes a pulley drive motor, a reduction motor I, and a reduction motor II; the reduction motor I is installed on the reduction motor I motor seat, the reduction motor II is installed on the reduction motor II motor seat, and the pulley drive motor is installed on the lateral moving On the frame of the line device, the shaft of the pulley drive motor and the synchronous pulley Ⅰ transition fit.
本实用新型的有益效果是:The beneficial effects of the utility model are:
1、能将生产好的铜线高效快速的缠绕在卷筒上,取材方便,加工简单,经济性高,绕线速度快,可实现高效生产;1. It can efficiently and quickly wind the produced copper wire on the reel, which is convenient to obtain materials, simple to process, high in economy, fast in winding speed, and can realize efficient production;
2、每次卷线完成以后,可以自动判断卷线完成,进行剪线操作,自动化程度较高,适用于大批量生产,生产效率远远高于人工操作,能明显的增加经济效益;2. After each coiling is completed, it can automatically judge that the coiling is completed and perform thread trimming operation. The degree of automation is high and it is suitable for mass production. The production efficiency is much higher than that of manual operation, which can significantly increase economic benefits;
3、每次卷线完成以后,卷筒可直接取走,取下方便,下一次卷线的卷筒安装方便;3. After each reel is completed, the reel can be taken away directly, which is convenient to remove, and the reel for the next reel is easy to install;
4、设备维修和维护简单,零部件互换性高,经济性良好,因此,具有很强的推广价值。4. The repair and maintenance of the equipment are simple, the interchangeability of parts is high, and the economy is good, so it has a strong promotion value.
附图说明Description of drawings
图1是本实用新型的主视图;Fig. 1 is the front view of the utility model;
图2是本实用新型的俯视图;Fig. 2 is the top view of the utility model;
图3是本发安装机架的轴测图;Fig. 3 is the axonometric view of the installation frame of the present invention;
图4是本实用新型剪线机构的轴测图;Fig. 4 is an axonometric view of the thread trimming mechanism of the present invention;
图5是本实用新型的阶梯轴主视图;Fig. 5 is the front view of the stepped shaft of the present utility model;
图6是本实用新型的丝杆顶板座及其连接的立柱和丝杆的主视图;Fig. 6 is the front view of the screw top plate base of the utility model and the column and the screw connected thereto;
图7是本实用新型横向移线装置机架的轴测图;Fig. 7 is an axonometric view of the rack of the utility model lateral wire moving device;
图8是本实用新型的直线导轨座板俯视图。Fig. 8 is a top view of the seat plate of the linear guide rail of the present invention.
图中:1-滚筒支架,2-轴承端盖,3-滚筒,4-立柱,5-丝杆,6-丝杆顶板座,7-安装端,8-轴肩,9-双轴承段,10-卷筒,11-阶梯轴,12-滑块,13-剪线气缸架,14-剪线气缸臂,15-剪线气缸,16-动刀片,17-锁扣,18-静刀片,19-静刀片安装台,20-带轮驱动电机,21-定位环,22-横向移线装置机架,23-控制开关,24-丝杆升降机座,25-传动杆,26-联轴器Ⅰ,27-减速电机Ⅰ,28-减速电机Ⅰ电机座,29-减速电机Ⅰ电机座支撑架,30-减速电机Ⅱ,31-联轴器Ⅱ,32-减速电机Ⅱ电机座,33-减速电机Ⅱ电机座支撑架,34-同步带轮Ⅰ,35-皮带,36-行程开关,37-直线导轨安装孔,38-铜线,39-直线导轨,40-U形槽,41-同步带轮Ⅱ,42-直线导轨座板,43-直线导轨座板支撑架,44-直线导轨座板安装孔。In the figure: 1-roller bracket, 2-bearing end cover, 3-roller, 4-column, 5-screw, 6-screw top seat, 7-installation end, 8-shaft shoulder, 9-double bearing section, 10-reel, 11-step shaft, 12-slider, 13-cutting cylinder frame, 14-cutting cylinder arm, 15-cutting cylinder, 16-moving blade, 17-lock, 18-static blade, 19-static blade installation platform, 20-pulley drive motor, 21-positioning ring, 22-horizontal line shifting device frame, 23-control switch, 24-screw lift base, 25-transmission rod, 26-coupling Ⅰ, 27-reduced motor Ⅰ, 28-reduced motor Ⅰ motor seat, 29-reduced motor Ⅰ motor seat support frame, 30-reduced motor Ⅱ, 31-coupling Ⅱ, 32-reduced motor Ⅱ motor seat, 33-reduced Motor Ⅱ motor seat support frame, 34-synchronous pulley Ⅰ, 35-belt, 36-travel switch, 37-linear guide rail mounting hole, 38-copper wire, 39-linear guide rail, 40-U-shaped groove, 41-synchronous belt Wheel II, 42-linear guide rail seat plate, 43-linear guide rail seat plate support frame, 44-linear guide rail seat plate mounting hole.
具体实施方式Detailed ways
下面结合附图和具体实施方式,对本实用新型作进一步说明。Below in conjunction with accompanying drawing and specific embodiment, the utility model is described further.
实施例1:如图1-8所示,一种铜线绕线装置,包括剪线机构、丝杆升降机构、横向移线机构、卷筒驱动机构、安装机架及驱动电机;剪线机构安装在横向移线机构的滑块12上,丝杆升降机构安装在丝杆升降机构支撑架43上,横向移线机构安装在丝杆升降机构上,卷筒驱动机构安装在滚筒支架1上,驱动电机直接与各机构连接,丝杆升降机构支撑架43、滚筒支架1、减速电机Ⅰ电机座支撑架29、减速电机Ⅱ电机座支撑架33的下端在同一水平面内焊接为一个整体。Embodiment 1: As shown in Figure 1-8, a copper wire winding device includes a wire trimming mechanism, a screw lifting mechanism, a lateral wire moving mechanism, a reel driving mechanism, a mounting frame and a driving motor; the wire trimming mechanism Installed on the slider 12 of the horizontal line shifting mechanism, the screw lifting mechanism is installed on the support frame 43 of the screw lifting mechanism, the horizontal line moving mechanism is installed on the screw lifting mechanism, and the reel drive mechanism is installed on the drum support 1. Drive motor is directly connected with each mechanism, and the lower end of screw mandrel elevating mechanism support frame 43, cylinder support 1, reduction motor I motor base support frame 29, reduction motor II motor base support frame 33 is welded as a whole in the same horizontal plane.
所述剪线机构包括滑块12、剪线气缸架13、剪线气缸臂14、剪线气缸15、动刀片16、静刀片18、静刀片安装台19、控制开关23;剪线气缸架13通过螺钉固定在滑块12上,剪线气缸15固定连接在剪线气缸架13上,控制开关23通过螺钉固定在丝杆升降机座24上,控制丝杆5的行程、决定是否执行剪线操作以及减速电机Ⅰ27的转向;动刀片16连接在剪线气缸15的剪线气缸臂14上,静刀片安装台19焊接在滑块12上,静刀片18装在静刀片安装台19的凹槽中,通过剪线气缸臂14的上下移动、动刀片16和静刀片18的合拢执行剪线操作,静刀片安装台19加工有凹槽,既便于静刀片18的安装,又防止静刀片18割伤或割断绕线。The thread trimming mechanism comprises a slide block 12, a thread trimming cylinder frame 13, a thread trimming cylinder arm 14, a thread trimming cylinder 15, a moving blade 16, a static blade 18, a static blade mounting platform 19, a control switch 23; a thread trimming cylinder frame 13 It is fixed on the slider 12 by screws, the thread trimming cylinder 15 is fixedly connected to the thread trimming cylinder frame 13, and the control switch 23 is fixed on the screw lift base 24 by screws to control the stroke of the screw mandrel 5 and decide whether to perform the thread trimming operation And the steering of the reduction motor I27; the moving blade 16 is connected to the trimming cylinder arm 14 of the trimming cylinder 15, the static blade mounting table 19 is welded on the slider 12, and the static blade 18 is installed in the groove of the static blade mounting table 19 , by moving up and down the line trimming cylinder arm 14, closing the moving blade 16 and the static blade 18 to perform the thread trimming operation, the static blade mounting table 19 is processed with grooves, which is convenient for the installation of the static blade 18 and prevents the static blade 18 from being cut Or cut the winding wire.
所述丝杆升降机构包括立柱4、丝杆5、丝杆顶板座6、丝杆升降机座24、传动杆25、联轴器Ⅰ26、减速电机Ⅰ电机座28、减速电机Ⅰ电机座支撑架29、丝杆升降机构支撑架43;立柱4和丝杆5焊接在丝杆顶板座6的下端,用于连接丝杆升降机座24和传动杆25。两个丝杆升降机座24分别焊接在丝杆升降机构支撑架43的左右两端,丝杆升降机座24上端与丝杆顶板座6上的立柱4和丝杆5连接;丝杆升降机构的传动杆25左端通过螺纹连接丝杆5、右端连接可移式联轴器Ⅰ26,联轴器Ⅰ26连接减速电机Ⅰ27的轴,减速电机Ⅰ电机座28通过螺栓连接在减速电机Ⅰ电机座支撑架29上。The screw lifting mechanism includes a column 4, a screw 5, a screw top plate seat 6, a screw lift base 24, a transmission rod 25, a shaft coupling I 26, a geared motor I motor base 28, a geared motor I motor base support frame 29 , screw mandrel lifting mechanism bracing frame 43; Column 4 and screw mandrel 5 are welded on the lower end of screw mandrel roof seat 6, for connecting screw mandrel lift machine base 24 and transmission rod 25. Two screw lift bases 24 are respectively welded on the left and right ends of the screw lift mechanism support frame 43, and the upper end of the screw lift base 24 is connected with the column 4 and the screw mandrel 5 on the screw top plate seat 6; the transmission of the screw lift mechanism The left end of the rod 25 is threaded to the screw rod 5, and the right end is connected to the movable coupling I26, and the coupling I26 is connected to the shaft of the reduction motor I27, and the reduction motor I motor seat 28 is connected to the reduction motor I motor seat support frame 29 by bolts .
所述横向移线机构包括安装端7、轴肩8、双轴承段9、阶梯轴11、滑块12、锁扣17、横向移线装置机架22、直线导轨39、同步带轮Ⅰ34、皮带35、行程开关36、直线导轨安装孔37、U形槽40、同步带轮Ⅱ41、直线导轨座板42、直线导轨座板安装孔44;横向移线装置机架22采用三根长度一样的短方形管构成一个平面,支撑直线导轨座板42,三根方形管用两块长度一样的角钢固定,形成稳定结构。为了三根方形管的位置便于固定和定位,在两块角钢的两侧采用四根长度一样的方形管支撑,方形管底部分别焊接两块加工有两个连接孔的大小一样的钢板来固定,同时也便于丝杆顶板座6连接安装。横向移线装置机架22的左右两端的下方安装有丝杆顶板座6,每个丝杆顶板座6上加工有两个用于连接横向移线装置机架22的连接孔,横向移线装置机架22上端通过螺栓与直线导轨座板42连接;直线导轨座板42上加工有用于调节皮带35松紧的U形槽40、用于连接直线导轨39的七个直线导轨安装孔37、位于直线导轨座板42左右两端用于与横向移线装置机架22连接的直线导轨座板安装孔44,同步带轮Ⅰ34、同步带轮Ⅱ41通过阶梯轴11安装在直线导轨座板42上;所述阶梯轴11有三个轴段,第一段为双轴承段9,带轮和轴承安装在双轴承段9上;第二段为轴肩8,用于轴承和带轮的定位;第三段为安装端7,用于连接直线导轨座板42和调节皮带35的松紧程度;直线导轨39通过七颗螺钉直接固定在直线导轨座板42上,直线导轨39上端与滑块12形成移动副,移动副一侧通过安装在皮带35上的侧板与皮带35连接,随皮带35的转动而来回的移动。同步带轮Ⅰ34和同步带轮Ⅱ41通过皮带35连接传动,同步带轮Ⅰ34和同步带轮Ⅱ41的带轮直径应比滑块12的宽度略大。行程开关36通过螺钉固定在直线导轨39上滑块行程范围的左右两端,通过与滑块12接触控制同步带轮Ⅰ34和同步带轮Ⅱ41的转向。锁扣17焊接于滑块12上,保证在滑块12的来回移动的过程中铜线38与卷筒10保持垂直。The horizontal wire moving mechanism includes a mounting end 7, a shaft shoulder 8, a double bearing section 9, a stepped shaft 11, a slider 12, a lock 17, a horizontal wire moving device frame 22, a linear guide rail 39, a timing pulley I 34, a belt 35. Travel switch 36, linear guide rail installation hole 37, U-shaped groove 40, synchronous pulley Ⅱ 41, linear guide rail seat plate 42, linear guide rail seat plate installation hole 44; horizontal line shifting device frame 22 adopts three short squares with the same length The pipes form a plane to support the linear guide rail seat plate 42, and the three square pipes are fixed with two angle steels of the same length to form a stable structure. In order to facilitate the fixing and positioning of the positions of the three square tubes, four square tubes of the same length are used to support the two sides of the two angle steels. It is also convenient for the screw mandrel top plate seat 6 to be connected and installed. The bottom of the left and right ends of the horizontal wire moving device frame 22 is equipped with a screw top plate seat 6, and each screw screw top plate seat 6 is processed with two connecting holes for connecting the horizontal wire moving device frame 22, and the horizontal wire moving device The upper end of the frame 22 is connected with the linear guide rail seat plate 42 through bolts; the linear guide rail seat plate 42 is processed with a U-shaped groove 40 for adjusting the tightness of the belt 35, and seven linear guide rail mounting holes 37 for connecting the linear guide rail 39, located on the straight line The left and right ends of the guide rail seat plate 42 are used for the installation holes 44 of the linear guide rail seat plate connected with the frame 22 of the lateral wire moving device, and the timing belt pulley I34 and the timing belt pulley II41 are installed on the linear guide rail seat plate 42 through the stepped shaft 11; The stepped shaft 11 has three shaft sections, the first section is a double bearing section 9, the pulley and bearing are installed on the double bearing section 9; the second section is a shaft shoulder 8, which is used for the positioning of the bearing and the pulley; the third section It is the installation end 7, which is used to connect the linear guide rail seat plate 42 and adjust the tightness of the belt 35; the linear guide rail 39 is directly fixed on the linear guide rail seat plate 42 by seven screws, and the upper end of the linear guide rail 39 forms a moving pair with the slider 12, One side of the mobile pair is connected with the belt 35 by a side plate installed on the belt 35, and moves back and forth with the rotation of the belt 35. The synchronous pulley I34 and the synchronous pulley II41 are connected and driven by the belt 35, and the pulley diameters of the synchronous pulley I34 and the synchronous pulley II41 should be slightly larger than the width of the slide block 12. The travel switch 36 is fixed on the left and right ends of the travel range of the slider on the linear guide rail 39 by screws, and controls the steering of the synchronous pulley I34 and the synchronous pulley II41 by contacting the slider 12 . The lock catch 17 is welded on the slider 12 to ensure that the copper wire 38 is kept perpendicular to the reel 10 during the back and forth movement of the slider 12 .
所述卷筒驱动机构包括滚筒支架1、轴承端盖2、滚筒3、卷筒10、定位环21、联轴器Ⅱ31、减速电机Ⅱ电机座32、减速电机Ⅱ电机座支撑架33;两个滚筒3并列布置在同一水平面内,滚筒3上的定位环21与卷筒10形成轴向定位,滚筒3的转轴通过过渡配合连接在轴承上,轴承与滚筒支架1的轴承座间隙配合,轴承端盖2通过螺栓连接滚筒支架1;弹性联轴器Ⅱ31一端通过螺栓连接在滚筒3上、另一端与减速电机Ⅱ30的轴连接;卷筒10放置在两个滚筒3之间,两个滚筒3的转向相反,卷筒10依靠滚筒3与卷筒10之间的摩擦力带动使卷筒10旋转;减速电机Ⅱ电机座32通过螺栓连接在减速电机Ⅱ电机座支撑架33上。The reel driving mechanism includes a reel support 1, a bearing end cover 2, a reel 3, a reel 10, a positioning ring 21, a shaft coupling II 31, a geared motor II motor base 32, and a geared motor II motor base support frame 33; The rollers 3 are arranged side by side in the same horizontal plane. The positioning ring 21 on the roller 3 forms an axial positioning with the roller 10. The rotating shaft of the roller 3 is connected to the bearing through a transition fit. The cover 2 is connected to the roller bracket 1 by bolts; one end of the elastic coupling II31 is connected to the roller 3 by bolts, and the other end is connected to the shaft of the reduction motor II30; the roller 10 is placed between the two rollers 3, and the two rollers 3 Turning to the opposite direction, the reel 10 is driven by the friction between the drum 3 and the reel 10 to rotate the reel 10; the geared motor II motor base 32 is connected to the geared motor II motor base support frame 33 by bolts.
所述安装机架包括减速电机Ⅰ电机座支撑架29、减速电机Ⅱ电机座支撑架33、丝杆升降机构支撑架43;滚筒支架1、减速电机Ⅰ电机座支撑架29、减速电机Ⅱ电机座支撑架33、丝杆升降机构支撑架43在同一水平面内通过焊接连接成一个整体。滚筒支架1有四个支撑座,每个支撑座用四根方形管作为承载支撑,同时,每个支撑座上有半圆形轴承座用于滚筒3安装轴承;丝杆升降机构支撑架43由左右结构相同的两部分构成,每一部分用四根方形管作为承载支撑,同时用一块钢板焊接固定和连接丝杆升降机座24;减速电机Ⅰ电机座支撑架29、减速电机Ⅱ电机座支撑架33都采用四根方形管作为承载支撑,同时用一块钢板焊接固定和连接相应的电机座。The installation frame includes a geared motor I motor base support frame 29, a geared motor II motor base support frame 33, a screw lifting mechanism support frame 43; a drum support 1, a geared motor I motor base support frame 29, a geared motor II motor base Support frame 33, screw mandrel lifting mechanism support frame 43 are connected as a whole by welding in the same horizontal plane. Roller support 1 has four supporting seats, and each supporting seat uses four square pipes as bearing supports, and at the same time, semicircular bearing seats are arranged on each supporting seat for roller 3 installation bearings; The left and right parts are composed of two parts with the same structure, each part is supported by four square tubes, and a steel plate is used to weld and fix and connect the screw lift base 24; the geared motor I motor base support frame 29, the geared motor II motor base support frame 33 Four square tubes are used as load-bearing supports, and a steel plate is used to weld, fix and connect the corresponding motor base.
所述驱动电机包括带轮驱动电机20、减速电机Ⅰ27、减速电机Ⅱ30;减速电机Ⅰ27通过螺栓安装在减速电机Ⅰ电机座28上,减速电机Ⅱ30通过螺栓安装在减速电机Ⅱ电机座32上,带轮驱动电机20通过螺栓安装在横向移线装置机架22上,带轮驱动电机20的轴与同步带轮Ⅰ34过渡配合。Described drive motor comprises pulley drive motor 20, geared motor I27, geared motor II30; Geared motor I27 is installed on the geared motor I motor seat 28 by bolt, and geared motor II30 is installed on the geared motor II motor seat 32 by bolt, with The wheel drive motor 20 is installed on the horizontal line shifting device frame 22 by bolts, and the shaft of the pulley drive motor 20 is in transition fit with the synchronous pulley I34.
本实用新型的工作原理是:滚筒3在减速电机Ⅱ30作用下旋转,卷筒10放置在两根滚筒3之间,两根滚筒3旋转方向相反,卷筒依靠滚筒3与卷筒10之间的摩擦力作用下开始旋转绕线,同时带轮驱动电机20工作带动同步带轮Ⅰ34转动,同步带轮Ⅰ34通过皮带35带动同步带轮Ⅱ41转动、带动滑块12在直线导轨39上来回的移动,从而带动铜线38的来回移动。减速电机Ⅱ30和带轮驱动电机20工作的同时,减速电机Ⅰ27同步工作,通过联轴器Ⅰ26将动力传递给传动杆25,传动杆25转动作用于丝杆5,丝杆5向上移动带动横向移线装置的向上移动,从而使铜线38随绕的圈数的增加而向上移动。绕线完成以后控制开关23被触发工作,将信号传递给剪线气缸15,剪线气缸15工作将线剪断,完成一筒线的绕线工作,同时,减速电机Ⅰ27反转,将横向移线装置降下,继续下一个绕线工作流程。The working principle of the utility model is: the drum 3 rotates under the action of the reduction motor II30, the drum 10 is placed between the two drums 3, the two drums 3 rotate in opposite directions, and the drum relies on the contact between the drum 3 and the drum 10 Under the action of friction, the winding starts to rotate, and at the same time, the pulley drive motor 20 works to drive the synchronous pulley I34 to rotate. The synchronous pulley I34 drives the synchronous pulley II41 to rotate through the belt 35, and drives the slider 12 to move back and forth on the linear guide rail 39. Thereby driving the copper wire 38 to move back and forth. While the reduction motor II30 and the pulley drive motor 20 are working, the reduction motor I27 is working synchronously, and the power is transmitted to the transmission rod 25 through the coupling I26, and the rotation of the transmission rod 25 acts on the screw rod 5, which moves upward to drive the lateral movement Wire device moves upwards, thereby copper wire 38 moves upwards with the increase of the number of turns around. After the winding is completed, the control switch 23 is triggered to work, and the signal is transmitted to the thread trimming cylinder 15. The thread trimming cylinder 15 works to cut the thread, and completes the winding work of a tube of thread. The device is lowered to continue the next winding workflow.
以上结合附图对本实用新型的具体实施方式作了详细说明,但是本实用新型并不限于上述实施方式,在本领域普通技术人员所具备的知识范围内,还可以在不脱离本实用新型宗旨的前提下作出各种变化。The specific implementation of the utility model has been described in detail above in conjunction with the accompanying drawings, but the utility model is not limited to the above-mentioned implementation. Various changes are made.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109399352A (en) * | 2018-11-07 | 2019-03-01 | 昆明理工大学 | A kind of copper wire bobbin winder device |
| CN113798410A (en) * | 2021-08-23 | 2021-12-17 | 北京航天光华电子技术有限公司 | Automatic tin ring winding tool |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109399352A (en) * | 2018-11-07 | 2019-03-01 | 昆明理工大学 | A kind of copper wire bobbin winder device |
| CN109399352B (en) * | 2018-11-07 | 2024-07-02 | 昆明理工大学 | Copper wire winding device |
| CN113798410A (en) * | 2021-08-23 | 2021-12-17 | 北京航天光华电子技术有限公司 | Automatic tin ring winding tool |
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