CN209207622U - A kind of straight cutting machine - Google Patents
A kind of straight cutting machine Download PDFInfo
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- CN209207622U CN209207622U CN201822229828.0U CN201822229828U CN209207622U CN 209207622 U CN209207622 U CN 209207622U CN 201822229828 U CN201822229828 U CN 201822229828U CN 209207622 U CN209207622 U CN 209207622U
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- 238000005520 cutting process Methods 0.000 title claims abstract description 36
- 238000003825 pressing Methods 0.000 claims abstract description 30
- 210000001503 joint Anatomy 0.000 claims description 2
- 239000000463 material Substances 0.000 abstract description 18
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 206010044565 Tremor Diseases 0.000 abstract description 5
- 230000035939 shock Effects 0.000 description 6
- 238000000034 method Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 238000007789 sealing Methods 0.000 description 3
- 239000006096 absorbing agent Substances 0.000 description 2
- 238000005056 compaction Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
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Abstract
本实用新型公开了一种直切机,包括工作平台、刀带、设置在右平板上的进料定位机构、设置在左平板上的固定式压料机构、以及设置在右平板上的活动式压吸料机构;进料定位机构包括导轨、与导轨滑动配合的矩形定位杆、以及用于将矩形定位杆固定在导轨上的螺纹手柄;固定式压料机构包括立柱、横梁、第一液压缸和第一压板;活动式压吸料机构包括立板、驱动立板的驱动机构、第二压板和真空吸嘴。本实用新型直切机,在分切过程中通过固定式压料机构的第一压板和活动式压吸料机构的第二压板分别压住刀带两侧的被切材料,减少颤抖,能使切口更加光滑平整;并且其还能将切下的矩形长条转移并层叠堆放起来,可提高生产效率。
The utility model discloses a straight cutting machine, which comprises a working platform, a knife belt, a feeding positioning mechanism arranged on the right flat plate, a fixed pressing mechanism arranged on the left flat plate, and a movable type positioning mechanism arranged on the right flat plate. Pressure suction mechanism; feeding positioning mechanism includes a guide rail, a rectangular positioning rod that slides with the guide rail, and a threaded handle for fixing the rectangular positioning rod on the guide rail; the fixed pressing mechanism includes a column, a beam, and a first hydraulic cylinder And the first pressing plate; the movable pressure-suction mechanism includes a vertical plate, a driving mechanism for driving the vertical plate, a second pressing plate and a vacuum suction nozzle. The straight cutting machine of the utility model presses the material to be cut on both sides of the knife belt respectively by the first pressing plate of the fixed pressing mechanism and the second pressing plate of the movable pressing and sucking mechanism during the cutting process, so as to reduce trembling and make the The cut is smoother and flatter; and it can also transfer and stack the cut rectangular strips, which can improve production efficiency.
Description
技术领域technical field
本实用新型涉及减震垫、减震条、密封条生产技术领域,特别涉及一种直切机。The utility model relates to the technical field of production of shock absorbing pads, shock absorbing strips and sealing strips, in particular to a straight cutting machine.
背景技术Background technique
由海绵等材料制成的减震垫、减震条、密封条等产品,在生产过程中通常由直切机裁切制成。Shock absorbing pads, shock absorbing strips, sealing strips and other products made of sponge and other materials are usually cut by straight cutting machines during the production process.
在生产过程中,人工将海绵原料板或原料带移动至直切机的刀带处进行分切。由于现有的分切机在分切过程中,缺少对海绵原材料进行压紧固定的机构,使得在切割过程中海绵会出现颤抖,导致切口不平整。为了减少材料颤抖,现有技术中通常由人工放置一块木板压在刀带两侧的海绵上对其进行压固,但人工压固海绵效果较差,且会增大劳动强度,降低生产效率。During the production process, the sponge raw material board or raw material belt is manually moved to the knife belt of the straight cutting machine for cutting. Because the existing slitting machine lacks a mechanism for compressing and fixing the sponge raw material during the slitting process, the sponge will tremble during the cutting process, resulting in uneven incisions. In order to reduce material trembling, in the prior art, a wooden board is usually manually placed on the sponges on both sides of the knife belt for compaction, but the effect of manual compaction of the sponge is poor, and it will increase labor intensity and reduce production efficiency.
同时在生产过程中,还需要人工将切下的矩形条层叠起来,再对层叠好的矩形条进行分切,以得到所需的矩形块状的减震垫、矩形条状的减震条、密封条等产品。但人工将切出的矩形长条移走并层叠起来会进一步增大人工劳动强度,降低生产效率。At the same time, in the production process, it is also necessary to manually stack the cut rectangular strips, and then cut the laminated rectangular strips to obtain the required rectangular block-shaped shock absorbers, rectangular strip-shaped shock absorbers, Sealing strips and other products. However, manually removing the cut rectangular strips and stacking them will further increase the labor intensity and reduce production efficiency.
实用新型内容Utility model content
有鉴于此,本实用新型的目的是提供一种直切机,以解决现有技术中直切机不能在切割过程中很好的防止材料颤抖,以及需要人工将切出的矩形长条移走并层叠起来的技术问题。In view of this, the purpose of this utility model is to provide a straight cutting machine to solve the problem that the straight cutting machine in the prior art cannot prevent the material from trembling well during the cutting process, and it is necessary to manually remove the cut rectangular strips And the technical issues cascaded up.
本实用新型直切机,包括工作平台和刀带,所述工作平台包括左平板和右平板,所述左平板和右平板在对接处留有供刀带经过的缝口,还包括设置在右平板上的进料定位机构、设置在左平板上的固定式压料机构、以及设置在右平板上的活动式压吸料机构;The straight cutting machine of the utility model comprises a working platform and a knife belt. The working platform includes a left flat plate and a right flat plate. The left flat plate and the right flat plate have a slit for the knife belt to pass through at the butt joint. The feeding positioning mechanism on the flat plate, the fixed pressing mechanism on the left flat plate, and the movable pressing and sucking mechanism on the right flat plate;
所述进料定位机构包括固定在右平板边部并与工作平台的纵向平行的导轨、与导轨滑动配合并与工作平台的横向平行的矩形定位杆、以及设置在矩形定位杆的两端用于将矩形定位杆固定在导轨上的螺纹手柄;The feed positioning mechanism includes a guide rail fixed on the edge of the right plate and parallel to the longitudinal direction of the working platform, a rectangular positioning rod slidingly fitted with the guide rail and parallel to the transverse direction of the working platform, and arranged at both ends of the rectangular positioning rod for Threaded handle to secure the rectangular positioning rod to the rail;
所述固定式压料机构包括固定在左平板边部的立柱、固定在立柱上并与工作平台的横向平行的横梁、竖直固定在横梁上且活塞杆向下的第一液压缸、垂直连接在第一液压缸的活塞杆上的第一压板、以及垂直连接在第一压板上并与横梁上下滑动配合的第一导向杆,所述第一压板与工作平台的横向平行;The fixed pressing mechanism includes a column fixed on the edge of the left plate, a beam fixed on the column and parallel to the transverse direction of the working platform, a first hydraulic cylinder vertically fixed on the beam with the piston rod downward, a vertical connection The first pressure plate on the piston rod of the first hydraulic cylinder, and the first guide rod vertically connected to the first pressure plate and slidingly matched with the beam up and down, the first pressure plate is parallel to the transverse direction of the working platform;
所述活动式压吸料机构包括与导轨滑动配合并与矩形定位杆平行的立板、驱动立板沿导轨移动的驱动机构、设置在立板顶面上的连板、竖直设置在连板上且活塞杆向下的第二液压缸、垂直连接在第二液压缸的活塞杆上的吸嘴安装板、垂直连接在吸嘴安装板上且与连板上下滑动配合的第二导向杆、垂直连接在吸嘴安装板上的真空吸嘴、垂直连接在吸嘴安装板上且活塞杆向下的第三液压缸、以及垂直连接在第三液压缸活塞杆端部上的第二压板,所述第二压板上设置有避让真空吸嘴的避让槽;The movable pressure-suction mechanism includes a vertical plate slidingly matched with the guide rail and parallel to the rectangular positioning rod, a driving mechanism for driving the vertical plate to move along the guide rail, a connecting plate arranged on the top surface of the vertical plate, and a connecting plate vertically arranged on the connecting plate. The second hydraulic cylinder with the piston rod facing down, the nozzle mounting plate vertically connected to the piston rod of the second hydraulic cylinder, the second guide rod vertically connected to the nozzle mounting plate and slidingly matched with the connecting plate, a vacuum nozzle vertically connected to the nozzle mounting plate, a third hydraulic cylinder vertically connected to the nozzle mounting plate with the piston rod downward, and a second pressure plate vertically connected to the end of the piston rod of the third hydraulic cylinder, The second platen is provided with an escape groove for avoiding the vacuum nozzle;
所述连板上设置有与工作平台的纵向平行的调节槽,所述连板被位于调节槽中的螺钉压紧固定在立板的顶面上。An adjusting groove parallel to the longitudinal direction of the working platform is arranged on the connecting plate, and the connecting plate is pressed and fixed on the top surface of the vertical plate by screws located in the adjusting groove.
进一步,所述驱动机构包括与立板螺纹配合的丝杆和驱动丝杆的电机。Further, the driving mechanism includes a screw threaded with the vertical plate and a motor driving the screw.
本实用新型的有益效果:The beneficial effects of the utility model:
1、本实用新型直切机,切割作业前,先沿导轨调节矩形定位杆的位置,调节到位后,旋转螺纹手柄将矩形定位杆固定在导轨上,这样每次向前进料时通过矩形定位杆对被切材料进行定位,可保证进给量的准确性。1. For the straight cutting machine of this utility model, before cutting operation, first adjust the position of the rectangular positioning rod along the guide rail. After the adjustment is in place, rotate the threaded handle to fix the rectangular positioning rod on the guide rail, so that each time when feeding forward, the rectangular positioning rod passes through the The positioning of the material to be cut can ensure the accuracy of the feed rate.
2、本实用新型直切机,在分切过程中通过固定式压料机构的第一压板和活动式压吸料机构的第二压板分别压住刀带两侧的被切材料,让切割过程中被切材料保持稳定,减少颤抖,能使切口更加光滑平整,切割质量更好。2. The straight cutting machine of this utility model presses the material to be cut on both sides of the knife belt through the first pressing plate of the fixed pressing mechanism and the second pressing plate of the movable pressing and sucking mechanism respectively during the cutting process, so that the cutting process The material to be cut remains stable, reducing vibration, making the cut smoother and better in cutting quality.
3、本实用新型直切机,其每次切下的矩形长条可被真空吸嘴提起向后转移,并层叠堆放起来,能解决现有直切机需要人工将切出的矩形长条移走并层叠起来的问题,可提高生产效率。3. The straight cutting machine of the utility model, the rectangular strips cut each time can be lifted and transferred backward by the vacuum nozzle, and stacked in layers, which can solve the problem that the existing straight cutting machines need to manually move the cut rectangular strips. Walk and layer up issues to increase productivity.
3、本实用新型直切机,其立板的位置可沿导轨调节,连板的位置可沿调节槽调节,对不同尺寸产品的适应性好。3. The straight cutting machine of this utility model can adjust the position of the vertical plate along the guide rail, and the position of the connecting plate can be adjusted along the adjustment groove, and has good adaptability to products of different sizes.
附图说明Description of drawings
图1为实施例中直切机的前侧立体结构示意图;Fig. 1 is the front side three-dimensional structure schematic diagram of straight cutting machine in the embodiment;
图2为实施例中直切机的后侧立体结构示意图;Fig. 2 is the rear side three-dimensional structure schematic diagram of straight cutting machine in the embodiment;
图3为图1中P部的放大示意图;Figure 3 is an enlarged schematic view of part P in Figure 1;
图4为刀带驱动装置的结构示意图。Fig. 4 is a structural schematic diagram of the knife belt driving device.
具体实施方式Detailed ways
下面结合附图和实施例对本实用新型作进一步描述。Below in conjunction with accompanying drawing and embodiment the utility model is described further.
如图所示,本实施例中直切机,包括工作平台和刀带1,所述工作平台包括左平板2和右平板3,所述左平板和右平板在对接处留有供刀带经过的缝口4。本实施例中直切机还包括设置在右平板上的进料定位机构、设置在左平板上的固定式压料机构、以及设置在右平板上的活动式压吸料机构。As shown in the figure, the straight cutting machine in this embodiment includes a working platform and a knife belt 1, and the working platform includes a left flat plate 2 and a right flat plate 3, and the left flat plate and the right flat plate are left at the joint for the knife belt to pass through. Seam 4. In this embodiment, the straight cutting machine also includes a feeding positioning mechanism arranged on the right flat plate, a fixed pressing mechanism arranged on the left flat plate, and a movable pressing and sucking mechanism arranged on the right flat plate.
所述进料定位机构包括固定在右平板边部并与工作平台的纵向平行的导轨5、与导轨滑动配合并与工作平台的横向平行的矩形定位杆6、以及设置在矩形定位杆的两端用于将矩形定位杆固定在导轨上的螺纹手柄7。螺纹手柄与矩形定位杆螺纹配合,螺纹手柄的前端顶在导轨上,旋转螺纹手柄使其前端脱离导轨,即可推动矩形定位杆沿导轨移动,旋紧螺纹手柄即可将矩形定位杆固定在导轨上。直切机切割作业前,先沿导轨调节矩形定位杆的位置,调节到位后,每次向前进料都通过矩形定位杆对被切材料前端进行定位,可保证进给量的准确性。The feed positioning mechanism includes a guide rail 5 fixed on the edge of the right plate and parallel to the longitudinal direction of the working platform, a rectangular positioning rod 6 which slides with the guide rail and is parallel to the transverse direction of the working platform, and is arranged at both ends of the rectangular positioning rod. Threaded handle 7 for securing the rectangular positioning rod to the rail. The threaded handle is threaded with the rectangular positioning rod. The front end of the threaded handle is on the guide rail. Rotate the threaded handle to make the front end break away from the guide rail, and the rectangular positioning rod can be pushed to move along the guide rail. Tighten the threaded handle to fix the rectangular positioning rod on the guide rail. superior. Before the cutting operation of the straight cutting machine, adjust the position of the rectangular positioning rod along the guide rail. After the adjustment is in place, the front end of the material to be cut will be positioned by the rectangular positioning rod each time the material is fed forward, which can ensure the accuracy of the feeding amount.
所述固定式压料机构包括固定在左平板边部的立柱8、固定在立柱上并与工作平台的横向平行的横梁9、竖直固定在横梁上且活塞杆向下的第一液压缸10、垂直连接在第一液压缸的活塞杆上的第一压板11、以及垂直连接在第一压板上并与横梁上下滑动配合的第一导向杆12,所述第一压板与工作平台的横向平行。The fixed pressing mechanism includes a column 8 fixed on the edge of the left plate, a beam 9 fixed on the column and parallel to the transverse direction of the working platform, and a first hydraulic cylinder 10 vertically fixed on the beam with the piston rod downward , the first pressure plate 11 vertically connected to the piston rod of the first hydraulic cylinder, and the first guide rod 12 vertically connected to the first pressure plate and slidingly matched with the beam up and down, the first pressure plate is parallel to the transverse direction of the working platform .
所述活动式压吸料机构包括与导轨滑动配合并与矩形定位杆平行的立板13、驱动立板沿导轨移动的驱动机构、设置在立板顶面上的连板14、竖直设置在连板上且活塞杆向下的第二液压缸15、垂直连接在第二液压缸的活塞杆上的吸嘴安装板16、垂直连接在吸嘴安装板上且与连板上下滑动配合的第二导向杆17、垂直连接在吸嘴安装板上的真空吸嘴18、垂直连接在吸嘴安装板上且活塞杆向下的第三液压缸19、以及垂直连接在第三液压缸活塞杆端部上的第二压板20,所述第二压板上设置有避让真空吸嘴的避让槽。在具体实施中,真空吸嘴通过管路与真空泵连接,并在所述管路上设置电磁换向阀控制真空吸嘴内的气压。The movable press-suction mechanism includes a vertical plate 13 that is slidingly matched with the guide rail and parallel to the rectangular positioning rod, a driving mechanism that drives the vertical plate to move along the guide rail, a connecting plate 14 that is arranged on the top surface of the vertical plate, and is vertically arranged on the top surface of the vertical plate. The second hydraulic cylinder 15 on the connecting plate and the piston rod downward, the suction nozzle mounting plate 16 vertically connected on the piston rod of the second hydraulic cylinder, the first suction nozzle mounting plate vertically connected on the suction nozzle mounting plate and slidingly matched with the connecting plate Two guide rods 17, the vacuum suction nozzle 18 vertically connected on the suction nozzle mounting plate, the third hydraulic cylinder 19 vertically connected on the suction nozzle mounting plate and the piston rod downwards, and the third hydraulic cylinder piston rod end vertically connected The second pressing plate 20 on the upper part is provided with an escape groove for avoiding the vacuum suction nozzle. In a specific implementation, the vacuum suction nozzle is connected to the vacuum pump through a pipeline, and an electromagnetic reversing valve is arranged on the pipeline to control the air pressure in the vacuum suction nozzle.
所述连板上设置有与工作平台的纵向平行的调节槽21,所述连板被位于调节槽中的螺钉22压紧固定在立板的顶面上。An adjustment groove 21 parallel to the longitudinal direction of the working platform is arranged on the connecting plate, and the connecting plate is pressed and fixed on the top surface of the vertical plate by screws 22 located in the adjusting groove.
本实施例中,所述驱动机构包括与立板螺纹配合的丝杆23和驱动丝杆的电机24。当然驱动机构在不同实施例中还可采用其它形式的直线驱动器。In this embodiment, the driving mechanism includes a screw 23 threadedly engaged with the vertical plate and a motor 24 for driving the screw. Of course, the drive mechanism can also adopt other forms of linear drives in different embodiments.
本实施例中直切机的工作过程为:The working process of the straight cutting machine in the present embodiment is:
第一步,将料卷25上的材料拉出铺在工作平台上,并使材料的端部顶在矩形定位杆上。In the first step, the material on the material roll 25 is pulled out and laid on the working platform, and the end of the material is pushed against the rectangular positioning rod.
第二步,第一液压缸驱动第一压板下移压住被切材料。In the second step, the first hydraulic cylinder drives the first platen to move down to press the material to be cut.
第三步,电机驱动丝杆正向旋转,从而推动立板沿导轨前移,将第二压板移动至压料工位。In the third step, the motor drives the screw to rotate in the forward direction, thereby pushing the vertical plate forward along the guide rail, and moving the second pressing plate to the pressing station.
第四步,第三液压缸驱动第二压板下移压住被切材料。In the fourth step, the third hydraulic cylinder drives the second platen to move down to press the material to be cut.
第五步,电机驱动带动刀带运动的驱动轮旋转,同时水平工作台的直线驱动器推动水平工作台横向移动将被切材料送向刀带,从而实现对被切材料的分切。分切完成后,停止刀带的驱动电机和水平工作台的直线驱动器。水平工作台的安装方式和驱动器平移的直线驱动器31为现有技术,如图1和2所示,水平工作台设置在机架26上,机架上设置有支撑水平工作台并与水平工作台滑动配合的横向导轨27,直线驱动器可采用电机和丝杆组成的直线驱动器,水平工作台的底部设置有与丝杆配合的螺纹套;又如直线驱动器还可为液压缸。刀带的驱动装置也为现有技术,如图4所示,刀带1设置在带轮28上,带轮设置在机壳29上,通过电机30驱动带轮旋转,即可驱动刀带连续运动。In the fifth step, the motor drives the driving wheel that drives the knife belt to rotate, and at the same time, the linear driver of the horizontal worktable pushes the horizontal worktable to move laterally to send the material to be cut to the knife belt, so as to realize the cutting of the material to be cut. After the slitting is completed, the drive motor of the knife belt and the linear drive of the horizontal table are stopped. The installation mode of horizontal workbench and the linear driver 31 of driver translation are prior art, as shown in Figure 1 and 2, horizontal workbench is arranged on the frame 26, and frame is provided with and supports horizontal workbench and is connected with horizontal workbench. The horizontal guide rail 27 of sliding fit, linear driver can adopt the linear driver that motor and screw mandrel are formed, and the bottom of horizontal workbench is provided with the screw sleeve that cooperates with screw mandrel; Another example linear driver can also be hydraulic cylinder. The driving device of knife belt is also prior art, and as shown in Figure 4, knife belt 1 is arranged on the belt pulley 28, and belt pulley is arranged on the casing 29, drives belt pulley to rotate by motor 30, can drive knife belt continuously sports.
第六步,第三液压缸驱动第二压板上移至真空吸嘴的上方,从而松开被切下的矩形长条。In the sixth step, the third hydraulic cylinder drives the second pressing plate to move above the vacuum suction nozzle, thereby loosening the cut rectangular strips.
第七步,第二液压缸驱动吸嘴安装板下移,使真空吸嘴压在被切下的矩形长条上,并控制电磁换向阀将真空吸嘴与真空泵连接,使真空吸嘴内产生负压,从而将矩形长条吸附固定住。In the seventh step, the second hydraulic cylinder drives the nozzle mounting plate to move down, so that the vacuum nozzle is pressed on the cut rectangular strip, and the electromagnetic reversing valve is controlled to connect the vacuum nozzle with the vacuum pump, so that the vacuum nozzle inside Negative pressure is generated to adsorb and fix the rectangular strips.
第八步,第二液压缸驱动吸嘴安装板上移将矩形长条提起。In the eighth step, the second hydraulic cylinder drives the nozzle mounting plate to move up the rectangular strip.
第九步,电机驱动丝杆反向旋转,从而推动立板沿导轨后移,将第二压板移动至放料工位。In the ninth step, the motor drives the screw to rotate in reverse, thereby pushing the vertical plate to move backward along the guide rail, and moving the second pressing plate to the discharging station.
第十步,控制电磁换向阀将真空吸嘴与大气连通从而放下矩形长条。The tenth step is to control the electromagnetic reversing valve to connect the vacuum nozzle with the atmosphere so as to put down the rectangular strip.
本实施例中直切机,由于在分切过程中有固定式压料机构的第一压板和活动式压吸料机构的第二压板分别压住刀带两侧的被切材料,因此能让切割过程中被切材料保持稳定,减少颤抖,切口光滑平整,切割质量更好。In the straight cutting machine in this embodiment, since the first pressing plate of the fixed pressing mechanism and the second pressing plate of the movable pressing and sucking mechanism respectively press the cut material on both sides of the knife belt during the slitting process, it is possible to During the cutting process, the material to be cut remains stable, reducing trembling, the incision is smooth and flat, and the cutting quality is better.
并且因每次切下的矩形长条可被真空吸嘴提起向后转移,并层叠堆放起来,能解决现有直切机需要人工将切出的矩形长条移走并层叠起来的问题,可提高生产效率。And because the rectangular strips cut each time can be lifted and transferred backward by the vacuum nozzle, and stacked, it can solve the problem that the existing straight cutting machine needs to manually remove the cut rectangular strips and stack them. Increase productivity.
最后说明的是,以上实施例仅用以说明本实用新型的技术方案而非限制,尽管参照较佳实施例对本实用新型进行了详细说明,本领域的普通技术人员应当理解,可以对本实用新型的技术方案进行修改或者等同替换,而不脱离本实用新型技术方案的宗旨和范围,其均应涵盖在本实用新型的权利要求范围当中。Finally, it is noted that the above embodiments are only used to illustrate the technical solutions of the present utility model without limitation. Although the utility model has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the utility model can be Modifications or equivalent replacements of the technical solutions without departing from the purpose and scope of the technical solutions of the utility model shall be covered by the claims of the utility model.
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