CN209206629U - The dedicated chuck of high speed gear hobber - Google Patents

The dedicated chuck of high speed gear hobber Download PDF

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Publication number
CN209206629U
CN209206629U CN201821998318.3U CN201821998318U CN209206629U CN 209206629 U CN209206629 U CN 209206629U CN 201821998318 U CN201821998318 U CN 201821998318U CN 209206629 U CN209206629 U CN 209206629U
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Prior art keywords
claw
gear
cross
inner hole
arm
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CN201821998318.3U
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Chinese (zh)
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赵玉凯
逯发虎
周伟
郭晋
黄健
祁华伟
孟凡念
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Zheng Ji Suo Zhengzhou Transmission Technology Co ltd
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Zhengzhou Research Institute of Mechanical Engineering Co Ltd
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Abstract

本实用新型公开了一种高速滚齿机专用四爪卡盘,包括盘体,盘体上表面开设有十字形滑槽,十字形滑槽内设置有四组丝杠,在十字形滑槽上设置有四个卡爪,四个卡爪分别与四组丝杠传动连接;卡爪为横臂朝外的L型结构,卡爪的纵臂外侧面为弧形结构,其横臂长度小于齿轮的齿根圆距内孔壁的厚度;在卡爪的纵臂上端通过螺钉贴合固定有倒L型薄铜板,倒L型薄铜板的纵板与卡爪的纵臂外侧面相贴合,在盘体的底面中心处开设有锥角为60°的圆锥沉孔。本实用新型优点在于结构简单,操作简便。提高卡爪的承重量,能够更好的卡固齿轮,防止卡伤齿轮内孔,还能保证齿轮的加工精度;圆锥沉孔能够实现自动定心,方便与下部工装进行连接装配。

The utility model discloses a special four-jaw chuck for a high-speed gear hobbing machine, which comprises a disc body, a cross-shaped chute is arranged on the upper surface of the disc body, four sets of lead screws are arranged in the cross-shaped chute, and a Four claws, the four claws are respectively connected with four sets of screw drive; the claw is an L-shaped structure with the cross arm facing outward, the outer side of the longitudinal arm of the claw is an arc structure, and the length of the cross arm is smaller than the teeth of the gear The thickness of the root circle distance from the inner hole wall; an inverted L-shaped thin copper plate is fixed by screws on the upper end of the longitudinal arm of the claw, and the longitudinal plate of the inverted L-shaped thin copper plate is attached to the outer surface of the longitudinal arm of the claw. A conical counterbore with a cone angle of 60° is opened at the center of the bottom surface. The utility model has the advantages of simple structure and easy operation. Increasing the load-bearing capacity of the jaws can better clamp the gear, prevent the inner hole of the gear from being damaged, and ensure the machining accuracy of the gear; the conical counterbore can realize automatic centering, which is convenient for connection and assembly with the lower tooling.

Description

高速滚齿机专用四爪卡盘Special four-jaw chuck for high-speed gear hobbing machine

技术领域technical field

本实用新型涉及滚齿机工装部件,尤其是涉及一种高速滚齿机专用四爪卡盘。The utility model relates to tooling parts of a gear hobbing machine, in particular to a special four-jaw chuck for a high-speed gear hobbing machine.

背景技术Background technique

三爪卡盘又称三爪自动定心卡盘,它的三个卡爪是联动的,具有装夹方便,能够自动定心的优点;但三爪卡盘在用久之后精度会大大降低,产生同轴度误差,致使在滚削加工时出现震刀及芯轴定位偏移现象,从而造成产品精度不良,加工出的齿轮出现表面粗糙度不合格或径向跳动不良等情况;另外使用三爪卡盘加工较小产品时,机床刀架容易出现干涉,导致无法加工;因此在现有高速滚齿机上多使用四爪卡盘(即机床用手动四爪单动卡盘),其结构包括一个盘体,四根垂直均衡设置在盘体上的丝杆,和分别由各丝杆带动的卡爪(四个)组成,卡爪为自盘体中心向外高度逐渐降低的台阶形结构,工作时通过四个丝杠分别带动四个卡爪,每个卡爪单独运动,虽然通过调整四个卡爪的位置能够装夹各种矩形或不规则的工件,但卡爪与工件的卡接面为平面接触,当用在滚齿机上装夹齿轮时,容易损伤齿轮内孔,且无法自动定心,导致无法实现同型号大批量齿轮的快速装夹。The three-jaw chuck is also called the three-jaw automatic centering chuck. Its three jaws are linked, which has the advantages of convenient clamping and automatic centering; but the accuracy of the three-jaw chuck will be greatly reduced after a long time. Coaxiality errors are generated, resulting in tool vibration and mandrel positioning deviation during hobbing, resulting in poor product accuracy, unqualified surface roughness or poor radial runout of the processed gears; in addition, using three When jaw chucks are used to process smaller products, the tool holder of the machine tool is prone to interference, resulting in failure to process; therefore, four-jaw chucks (that is, manual four-jaw single-action chucks for machine tools) are often used on existing high-speed gear hobbing machines. The structure includes a The disc body consists of four screw rods vertically and evenly arranged on the disc body, and the claws (four) driven by each screw rod respectively. The claws are a stepped structure whose height gradually decreases from the center of the disc body to the outside. At the same time, the four claws are respectively driven by four lead screws, and each claw moves independently. Although various rectangular or irregular workpieces can be clamped by adjusting the positions of the four claws, the clamping surface of the claws and the workpiece For plane contact, when it is used to clamp gears on a gear hobbing machine, it is easy to damage the inner hole of the gear, and it cannot be automatically centered, which makes it impossible to quickly clamp a large number of gears of the same model.

发明内容Contents of the invention

本实用新型目的在于提供一种齿轮卡装方便、定位精度高的高速滚齿机专用四爪卡盘。The purpose of the utility model is to provide a special four-claw chuck for a high-speed gear hobbing machine which is convenient for gear clamping and high in positioning accuracy.

为实现上述目的,本实用新型可采取下述技术方案:In order to achieve the above object, the utility model can take the following technical solutions:

本实用新型所述的高速滚齿机专用四爪卡盘,包括盘体,所述盘体上表面开设有十字形滑槽,所述十字形滑槽内设置有四组丝杠,在十字形滑槽上设置有四个卡爪,四个所述卡爪分别与四组所述丝杠传动连接;所述卡爪为横臂朝外的L型结构,卡爪的纵臂外侧面为弧形结构,其横臂长度小于齿轮的齿根圆距内孔壁的厚度;在所述卡爪的纵臂上端通过螺钉贴合固定有倒L型薄铜板,所述倒L型薄铜板的纵板与所述卡爪的纵臂外侧面相贴合,在所述盘体的底面中心处开设有锥角为60°的圆锥沉孔。The special four-claw chuck for high-speed gear hobbing machine described in the utility model includes a disc body, the upper surface of the disc body is provided with a cross-shaped chute, and four groups of lead screws are arranged in the cross-shaped chute. There are four claws on the top, and the four claws are respectively connected to the four groups of the screw drive; the claws are L-shaped structures with the horizontal arms facing outward, and the outer surface of the longitudinal arms of the claws is an arc-shaped structure , the length of the cross arm is less than the thickness of the tooth root circle distance from the inner hole wall of the gear; an inverted L-shaped thin copper plate is fitted and fixed by screws on the upper end of the longitudinal arm of the claw, and the longitudinal plate of the inverted L-shaped thin copper plate is connected to the The outer surfaces of the longitudinal arms of the claws are attached to each other, and a conical counterbore with a cone angle of 60° is opened at the center of the bottom surface of the disc body.

所述卡爪纵臂外侧面的弧形结构与齿轮的内孔壁贴合适配。The arc-shaped structure on the outer surface of the longitudinal arm of the claw fits snugly with the inner hole wall of the gear.

本实用新型优点在于结构简单,操作简便。L型结构的专用卡爪使其与待加工齿轮的接触面积增大,从而提高卡爪的承重量;卡爪纵臂外侧面的弧形结构与待加工齿轮的内孔适配贴合,使其能够更好的卡固齿轮,配合贴合固定在纵臂上端的倒L型薄铜板,防止卡伤齿轮内孔,还能保证齿轮的加工精度;盘体底面中心处锥角60°的圆锥沉孔能够实现自动定心,方便与下部工装进行连接装配。The utility model has the advantages of simple structure and easy operation. The special claw with L-shaped structure increases the contact area with the gear to be processed, thereby increasing the bearing capacity of the claw; the arc-shaped structure on the outer side of the longitudinal arm of the claw fits closely with the inner hole of the gear to be processed, so that It can better clamp the gear, cooperate with the inverted L-shaped thin copper plate fixed on the upper end of the longitudinal arm, prevent the inner hole of the gear from being stuck, and ensure the machining accuracy of the gear; the cone angle at the center of the bottom surface of the disc body is 60° The counterbore can realize automatic centering, which is convenient for connection and assembly with the lower tooling.

附图说明Description of drawings

图1是本实用新型的结构示意图。Fig. 1 is a structural representation of the utility model.

图2是图1的俯视图。FIG. 2 is a top view of FIG. 1 .

具体实施方式Detailed ways

如图1、2所示,本实用新型所述的高速滚齿机专用四爪卡盘,包括盘体1,盘体1上表面开设有十字形滑槽2,十字形滑槽2内设置有四组丝杠,在十字形滑槽2上设置有四个卡爪3,四个卡爪3分别与四组丝杠传动连接;卡爪3为横臂朝外的L型结构,使卡爪3的横臂上表面能够有更大的面积与待加工齿轮接触,从而提高卡爪的承重量,另外横臂长度小于齿轮的齿根圆距内孔壁的厚度,以保证滚齿时滚刀不会伤到卡爪3;卡爪3的纵臂外侧面为与齿轮的内孔壁贴合适配的弧形结构,使其能够更好的卡固齿轮,实现同型号齿轮的快速装卸;在卡爪3的纵臂上端通过螺钉4贴合固定有倒L型薄铜板5,倒L型薄铜板5的纵板与卡爪3的纵臂外侧面相贴合,利用铜的柔软特性,配合卡爪3纵臂外侧面的弧形结构,能够有效的防止卡伤齿轮内孔;在盘体1的底面中心处开设有锥角为60°的圆锥沉孔6,能够实现自动定心,方便与下部工装进行连接装配。As shown in Figures 1 and 2, the special four-jaw chuck for high-speed gear hobbing machines described in the present invention includes a disc body 1, a cross-shaped chute 2 is opened on the upper surface of the disc body 1, and four sets of cross-shaped chutes are arranged in the cross-shaped chute 2 The screw is provided with four claws 3 on the cross-shaped chute 2, and the four claws 3 are respectively connected with four sets of screw drive; the claws 3 are L-shaped structures with the horizontal arms facing outward, so that The upper surface of the cross arm can have a larger area in contact with the gear to be processed, thereby increasing the bearing capacity of the jaws. In addition, the length of the cross arm is less than the thickness of the tooth root circle distance from the inner hole wall of the gear to ensure that the hob will not The claw 3 is damaged; the outer surface of the longitudinal arm of the claw 3 is an arc-shaped structure that fits the inner hole wall of the gear, so that it can better clamp the gear and realize the rapid loading and unloading of the same type of gear; The upper end of the longitudinal arm of the claw 3 is attached and fixed with an inverted L-shaped thin copper plate 5 through a screw 4. The vertical plate of the inverted L-shaped thin copper plate 5 is attached to the outer surface of the longitudinal arm of the claw 3. Using the softness of copper, it is matched with the claw 3. The arc-shaped structure on the outer surface of the trailing arm can effectively prevent the inner hole of the gear from being stuck; a conical counterbore 6 with a cone angle of 60° is provided at the center of the bottom surface of the disc body 1, which can realize automatic centering and facilitate the connection with the lower part. The tooling is connected and assembled.

本实用新型非常适合大批量同型号齿轮的滚齿工作,使用时将待加工的齿轮放置于卡爪3横臂上,四个卡爪的纵臂位于齿轮的内孔中,然后分别调整丝杠,使卡爪3卡紧齿轮,之后便可进行齿轮的滚齿工作。The utility model is very suitable for hobbing gears of the same type in large quantities. When in use, the gears to be processed are placed on the horizontal arms of the jaws 3, the longitudinal arms of the four jaws are located in the inner holes of the gears, and then the lead screws are adjusted respectively. , so that the claw 3 clamps the gear, and then the hobbing work of the gear can be carried out.

Claims (2)

1. a kind of dedicated chuck of high speed gear hobber, including disk body (1), it is sliding that disk body (1) upper surface offers cross Slot (2), the cross chute (2) is interior to be provided with four groups of lead screws, on cross chute (2) there are four settings claw (3), four A claw (3) connect with lead screw transmission described in four groups respectively;It is characterized by: the claw (3) is the L-type of transverse arm outwardly Structure, the trailing arm lateral surface of claw (3) are arcuate structure, and transverse arm length is less than the root circle of gear away from the thickness of inner hole wall; It is fixed with inverted L shape sheet copper (5) in the trailing arm upper end of the claw (3) by screw (4) fitting, the inverted L shape sheet copper (5) The trailing arm lateral surface of stringer board and the claw (3) fit, offering cone angle at the bottom center of the disk body (1) is 60 ° of circular cone counterbore (6).
2. the dedicated chuck of high speed gear hobber according to claim 1, it is characterised in that: outside claw (3) trailing arm The arcuate structure of side is adapted to the fitting of the inner hole wall of gear.
CN201821998318.3U 2018-11-30 2018-11-30 The dedicated chuck of high speed gear hobber Active CN209206629U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201821998318.3U CN209206629U (en) 2018-11-30 2018-11-30 The dedicated chuck of high speed gear hobber

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201821998318.3U CN209206629U (en) 2018-11-30 2018-11-30 The dedicated chuck of high speed gear hobber

Publications (1)

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CN209206629U true CN209206629U (en) 2019-08-06

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111993317A (en) * 2020-09-09 2020-11-27 安徽天渥智能制造有限公司 Fixing device for metal gear production and manufacturing
CN113007322A (en) * 2021-03-04 2021-06-22 陕西法士特汽车传动集团有限责任公司 Gear rapid positioning and mounting method based on four-grab

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111993317A (en) * 2020-09-09 2020-11-27 安徽天渥智能制造有限公司 Fixing device for metal gear production and manufacturing
CN113007322A (en) * 2021-03-04 2021-06-22 陕西法士特汽车传动集团有限责任公司 Gear rapid positioning and mounting method based on four-grab
CN113007322B (en) * 2021-03-04 2022-04-15 陕西法士特汽车传动集团有限责任公司 Gear rapid positioning and mounting method based on four-grab

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Effective date of registration: 20240702

Address after: 450001 No.149, science Avenue, high tech Zone, Zhengzhou City, Henan Province

Patentee after: Zheng Ji Suo (Zhengzhou) Transmission Technology Co.,Ltd.

Country or region after: China

Address before: 450001 149 science Avenue, Zhengzhou high tech Industrial Development Zone, Henan

Patentee before: ZHENGZHOU RESEARCH INSTITUTE OF MECHANICAL ENGINEERING Co.,Ltd.

Country or region before: China