CN209206477U - A kind of double carriage structures of binary channels numerically controlled lathe - Google Patents
A kind of double carriage structures of binary channels numerically controlled lathe Download PDFInfo
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- CN209206477U CN209206477U CN201821827456.5U CN201821827456U CN209206477U CN 209206477 U CN209206477 U CN 209206477U CN 201821827456 U CN201821827456 U CN 201821827456U CN 209206477 U CN209206477 U CN 209206477U
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- saddle
- driving motor
- binary channels
- double carriage
- cutterhead
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Abstract
The utility model relates to numerical control machine tool technique fields, specifically, it is a kind of double carriage structures of binary channels numerically controlled lathe, including symmetrical saddle, it is set as left saddle and right saddle, left planker is provided on left saddle, Zuo Daota is fixedly installed on left planker, left knife tower, which is extended to the right, left cutterhead, left X is also set on left planker to driving motor, right middle carriage is provided on right saddle, You Daota is fixedly installed on right middle carriage, right knife tower is extended to the left right cutterhead, right X is also set on right middle carriage to driving motor, left Z-direction driving motor is provided on the left of left saddle, right Z-direction driving motor is provided on the right side of right saddle, left and right X drives screw rod to Z-direction driving motor, drive saddle and middle carriage movement, workpieces processing is completed by the cutter on knife tower and cutterhead, with efficiency height, essence Spend the advantages that high.
Description
Technical field
The utility model relates to numerical control machine tool technique fields, specifically, being a kind of double planker knots of binary channels numerically controlled lathe
Structure.
Background technique
Numerically-controlled machine tool is a kind of automated machine tool equipped with program control system, which can logically handle tool
There are control coding or other symbolic instruction regulated procedures, and decoded, with the digital representation of code, passes through information carrier
Input numerical control device.Various control signals are issued by numerical control device through calculation process, control the movement of lathe, by drawing
Shape and size automatically process part.
Numerically-controlled machine tool preferably solves complicated, accurate, small mount, multi items part processing problems, is a kind of flexibility
, dynamical automated machine tool, represent the developing direction of modern machine control technology, be a kind of typical electromechanical integration
Product.
Existing numerically-controlled machine tool there are many using single pass, and single channel numerically-controlled machine tool has working efficiency low, add
The disadvantages such as work precision is low.
Utility model content
In order to which to one kind is provided in the market, work efficiency is high, the high binary channels numerically-controlled machine tool of machining accuracy, the utility model
Disclose a kind of double carriage structures of binary channels numerically controlled lathe.
The specific technical solution that the utility model uses is as follows:
A kind of double carriage structures of binary channels numerically controlled lathe, including symmetrical saddle, are set as left saddle and right saddle,
It is provided with left planker on left saddle, Zuo Daota is fixedly installed on left planker, Zuo Daota, which is extended to the right, left cutterhead,
It is also set with left X on left planker to driving motor, is provided with right middle carriage on right saddle, is fixedly installed the right side on right middle carriage
Knife tower, You Daota is extended to the left right cutterhead, right X is also set on right middle carriage to driving motor, left saddle left side is set
It is equipped with left Z-direction driving motor, is provided with right Z-direction driving motor on the right side of right saddle.
Further improvement of the utility model, left X are connected by left X to screw rod to driving motor with double carriage structures,
Right X is connected by right X to screw rod to driving motor with double carriage structures.
Further improvement of the utility model, left Z-direction driving motor are connected with double carriage structures by left Z-direction screw rod,
Right Z-direction driving motor is connected with double carriage structures by right Z-direction screw rod.
Further improvement of the utility model, left X is to driving motor, right X to driving motor, left Z-direction driving motor and right Z
SIEMENS AC servo motor is all made of to driving motor.
Further improvement of the utility model, left X is to screw rod, right X to screw rod, left Z-direction screw rod, right Z-direction silk using high-precision
Close ball-screw.
Further improvement of the utility model, Zuo Daota and right knife tower use 12 station LS250H/12T hydraulic turrets, knife
Tower is furnished with the dedicated cutterhead of domestic crankshaft, tool apron and blade, and cutterhead is hydraulic locking and rotation.
The utility model has the beneficial effects that double carriage structures that the utility model discloses can be used for binary channels numerically-controlled machine tool,
The binary channels numerically-controlled machine tool of the double carriage structures disclosed using the utility model, which is included, improves work efficiency energy conservation, and work efficiency can be improved
2-3 times;Machining accuracy is improved, clamped one time completes processing;Save occupied ground, an achievable more machine tooling;Mitigate
Labor intensity of workers processes a advantages that workpiece lacks clamping one time.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model.
In figure, the left X of 1- is to driving motor, and the left X of 2- is to screw rod, the left planker of 3-, the left cutterhead of 4-, the left knife tower of 5-, the left bed of 6-
Saddle, the right X of 7- is to driving motor, and the right X of 8- is to screw rod, the right middle carriage of 9-, the right cutterhead of 10-, the right knife tower of 11-, the right saddle of 12-, and 13- is left
Z-direction driving motor, the left Z-direction screw rod of 14-, the right Z-direction driving motor of 15-, the right Z-direction screw rod of 16-, 17- workpiece.
Specific embodiment
In order to deepen the understanding to the utility model, the utility model is done further below in conjunction with drawings and examples
Detailed description, the embodiment are only used for explaining the utility model, do not constitute and limit to the protection scope of the utility model.
Embodiment: as shown in Figure 1, a kind of double carriage structures of binary channels numerically controlled lathe, including symmetrical saddle, setting
For left saddle 6 and right saddle 12, it is provided with left planker 3 on left saddle 6, left knife tower 5 is fixedly installed on left planker 3, it is left
Knife tower 5, which is extended to the right, left cutterhead 4, and left X is also set on left planker 3 to driving motor 1, is provided on right saddle 12
Right middle carriage 9 is fixedly installed right knife tower 11 on right middle carriage 9, and right knife tower 11 is extended to the left right cutterhead 10, drags in the right side
It is also set with right X on plate 9 to driving motor 7, is provided with left Z-direction driving motor 15 on the left of left saddle 6, is arranged on the right side of right saddle 12
There is right Z-direction driving motor 16, left X is connected by left X to screw rod 2 to driving motor 1 with double carriage structures, and right X is electric to driving
Machine 7 is connected by right X to screw rod 8 with double carriage structures, and left Z-direction driving motor 13 passes through left Z-direction silk with double carriage structures
Bar 14 is connected, and right Z-direction driving motor 16 is connected with double carriage structures by right Z-direction screw rod 15.
In the present embodiment, left X drives to driving motor 1, right X to driving motor 7, left Z-direction driving motor 13 and right Z-direction
Motor 16 is all made of SIEMENS AC servo motor, and left X is to screw rod 2, right X to screw rod 8, left Z-direction screw rod 14, right Z-direction screw rod 15
Using high-accuracy ball-screw, Zuo Daota 5 and right knife tower 11 use 12 station LS250H/12T hydraulic turrets, and knife tower is equipped with domestic
The dedicated cutterhead of crankshaft, tool apron and blade, cutterhead are hydraulic locking and rotation.
The binary channels numerically-controlled machine tool being made of the present embodiment is mainly by 45 ° of oblique lathe beds, left axle case, right axle case, left saddle knives
Tower, right saddle knife tower, X to feed system, Z-direction feed system, left and right card tank and clamping system, hydraulic system, lubricating system,
The composition such as FANUC-0IF-TD digital control system, electric machine, inside and outside protective device and chip removal cooling system.
Bed ways cross sectional shape is 45 ° of inclined rectangular guide rails, and large carrying capacity, guiding accuracy is good.Lathe bed is using high-quality
The casting of HT300 lost foam modeling, carries out vibration stress relief treatment after anneal, natrual ageing, semifinishing after casting, thus makes group
Homogenization is knitted, the precision stability of lathe bed is improved.Lathe bed inner cavity uses rectangle gusset, and lathe bed is made to possess excellent rigidity, resist
Vibration property and anti-section distortion ability, effectively increase the shock resistance and stability under machine tool high speed rotation.Each guide rail mainly slides
The features such as face uses supersonic frequency induction hardening grinding process, has frictional resistance small after lathe bed grinding, and movement is steady, and the service life is long.
Left spindle box and right spindle box are one of lathe important foundation parts, and the part is through resin sand essence casting, at artificial aging
Reason is the carrier of spindle assemblies, and case stops middle axle bearing bore and installation positioning surface is important processing base face, left and right spindle box tool
There are good rigidity, vibration resistance and thermal diffusivity.Position it is simple and reliable, with lathe bed close securely, and front and back main shaft bearing use
Japanese NSK high-precision main shaft special bearing, so that machine tool chief axis be made to have, rotating accuracy is high, and the strong feature of rigidity, main motor is adopted
With high-power servo principal axis motor, variable speed had not only been able to achieve low-speed big cutting, but also can complete high speed finishing processing.
Left and right spindle box uses Integral box mechanism.Bearing uses high-accuracy main shaft special bearing, and reasonable span designs,
And spindle unit is rationally assembled through dynamic balance treatment plus high-precision bearing, so that main shaft has very high rigidity, excellent is returned
Turn precision and low-temperature-rise performance.Case internal gear passes through high-frequency quenching grinding process, and accuracy class reaches IT7 grades, tooth form and through special
Processing, so that spindle box noise is low.Spindle box driving member is in preferred angle, axial position in the arrangement of main shaft radial position
Near sensitive spot, driving force, without influence, greatly improves the rigidity of main shaft to main shaft projecting end.
Two-stage gear drive is used in spindle box, main motor exports the reduction of speed that revolving speed passes through synchronous pulley and gear, thus
So that main shaft output is obtained biggish torque, meets the big amount of the cutting roughing and semifinishing of crank-shaft link neck.
The lathe uses left spindle box for power transmission spindle box, right spindle box be slave spindle case, left and right spindle box it
Between pass through precision drive thick stick, double diaphragm elastic couplings, accurate flange form expansion sleeve connection.Disappear in the spindle box of left and right equipped with gear
Gap structure, comprehensive back clearance caused by can adjust between the spindle box of left and right with this configuration due to gear clearance etc., to reach
To left and right spindle box Synchronous Transmission, machining accuracy is improved.
Lathe user can separately select chuck according to the actual needs, should permitting by selected chuck and chuck oil cylinder
Perhaps revolving speed sets the upper limit (UL) revolving speed of machine tool chief axis.
Saddle, oblique saddle and slide plate are one of important moving components of lathe, and each part makes artificial aging by Reform of Resin Sand Casting
Reason, guide rail basal plane and its positioning surface, feed screw nut mounting surface are important finished surface.Saddle body structure is arranged using symmetrical,
Stress is more reasonable.Z-direction is lathe main guide rail close to the guide rail of major axes orientation, supplemented by the guide rail of separate major axes orientation
Assistant director of a film or play's rail, guide rail span 490mm.X-direction is lathe main guide rail, the guide rail far from major axes orientation close to the guide rail of major axes orientation
For auxiliary guide rail, machine tool guideway span 400mm, lathe X, Z-direction guide rail use high rigidity roller guide pair, each guide pass
Lubrication all uses automatic ration centralized lubrication.
The X of lathe, Z-direction movement are all made of SIEMENS AC servo machinery driving, and the Z-direction of saddle is moved by Z axis motor
Pass through yielding coupling and the direct-connected driving of Z axis ball-screw;The movement of tailstock is hung by saddle by Z axis motor and draws movement, saddle
X-direction movement yielding coupling and the direct-connected driving of X-axis ball-screw are passed through by X-axis motor.Left and right X drives electricity to Z-direction
Machine drives screw rod, drives saddle and middle carriage movement, completes workpieces processing by the cutter on knife tower and cutterhead.
The lead screw of lathe selects the high-accuracy ball-screw of domestic well-known producer's production, and the support of lead screw is close to main shaft
One end positions the other end and is pre-stretched structure, can effectively eliminate since stress and temperature rise are deformed the shadow generated to machine tool accuracy
It rings, effectively raises the repetitive positioning accuracy and response speed of lathe.The profit of X-axis, Z, the guide rail of axle drive disk assembly and lead screw
Cunning is provided by centralized lubrication.
12 station LS250H/12T hydraulic turrets of the prosperous company in Taiwan six production of lathe apolegamy, knife tower are furnished with domestic crankshaft
Dedicated cutterhead, tool apron and blade, cutterhead are hydraulic locking and rotation.
Front and back spindle box card tank is connect by tie-plate with front-end of spindle, and card tank is according to workpiece when making and main-shaft core
Eccentric 62.5mm, with guarantee lathe can satisfy to one or four and two three-link neck processing.180 ° of rotations of crankshaft pass through artificial
It manually completes.Crankshaft gripping mechanism is mounted on card hat inside, which is realized by being mounted on the angling cylinder of rear-end of spindle
Clamping to crankshaft and loosen.
The basic principles and main features and advantage of the utility model have been shown and described above.The technical staff of the industry
It should be appreciated that the present utility model is not limited to the above embodiments, the above embodiments and description only describe this
The principle of utility model, on the premise of not departing from the spirit and scope of the utility model, the utility model also has various change
And improvement, these various changes and improvements fall within the scope of the claimed invention.The utility model requires protection scope
It is defined by the appending claims and its equivalent thereof.
Claims (6)
1. a kind of double carriage structures of binary channels numerically controlled lathe, which is characterized in that including symmetrical saddle, be set as left saddle
With right saddle, left planker is provided on the left saddle, Zuo Daota, the left knife tower are fixedly installed on the left planker
Being extended to the right has left cutterhead, and left X is also set on the left planker to driving motor, is provided with the right side on the right saddle
Middle carriage is fixedly installed You Daota on the right middle carriage, and the right knife tower is extended to the left right cutterhead, in the right side
Right X is also set on planker to driving motor, the left saddle left side is provided with left Z-direction driving motor, the right saddle right side
It is provided with right Z-direction driving motor.
2. the double carriage structures of binary channels numerically controlled lathe according to claim 1, which is characterized in that the left X is electric to driving
Machine is connected by left X to screw rod with double carriage structures, and the right X passes through right X to silk to driving motor and double carriage structures
Bar is connected.
3. the double carriage structures of binary channels numerically controlled lathe according to claim 2, which is characterized in that the left Z-direction driving electricity
Machine is connected with double carriage structures by left Z-direction screw rod, and the right Z-direction driving motor and double carriage structures pass through right Z-direction silk
Bar is connected.
4. the double carriage structures of binary channels numerically controlled lathe according to claim 3, which is characterized in that the left X is electric to driving
Machine, right X are all made of SIEMENS AC servo motor to driving motor, left Z-direction driving motor and right Z-direction driving motor.
5. the double carriage structures of binary channels numerically controlled lathe according to claim 4, which is characterized in that the left X is to screw rod, the right side
X uses high-accuracy ball-screw to screw rod, left Z-direction screw rod, right Z-direction silk.
6. the double carriage structures of binary channels numerically controlled lathe according to claim 5, which is characterized in that the Zuo Daota and right knife
Tower uses 12 station LS250H/12T hydraulic turrets, and knife tower is furnished with the dedicated cutterhead of domestic crankshaft, tool apron and blade, and cutterhead is hydraulic
Locking and rotation.
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CN201821827456.5U CN209206477U (en) | 2018-11-07 | 2018-11-07 | A kind of double carriage structures of binary channels numerically controlled lathe |
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CN201821827456.5U CN209206477U (en) | 2018-11-07 | 2018-11-07 | A kind of double carriage structures of binary channels numerically controlled lathe |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN112192321A (en) * | 2020-11-02 | 2021-01-08 | 北京博鲁斯潘精密机床有限公司 | Double-spindle double-station inverted vertical turning and milling composite machine tool and machining process and application thereof |
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2018
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN112192321A (en) * | 2020-11-02 | 2021-01-08 | 北京博鲁斯潘精密机床有限公司 | Double-spindle double-station inverted vertical turning and milling composite machine tool and machining process and application thereof |
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