CN209205806U - A kind of smoke box appearance quality detection and offline checking system - Google Patents
A kind of smoke box appearance quality detection and offline checking system Download PDFInfo
- Publication number
- CN209205806U CN209205806U CN201821522959.1U CN201821522959U CN209205806U CN 209205806 U CN209205806 U CN 209205806U CN 201821522959 U CN201821522959 U CN 201821522959U CN 209205806 U CN209205806 U CN 209205806U
- Authority
- CN
- China
- Prior art keywords
- smoke box
- rejecting
- signal
- offline
- image processor
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Abstract
A kind of smoke box appearance quality detection and offline checking system, the system includes sequentially connected video camera, the network switch, image processor, data collecting card, data collecting card has input port and output port, the system further includes the smoke box position detector connecting with input port, rejects cylinder location detector, and the rejecting cylinder solenoid valve, rejecting clearing lamp and the smoke box positioning mechanism that connect with output port.The utility model is handled and is differentiated to image by DSP image processor, and unqualified smoke box is rejected.When needing to carry out smoke box mass defect to analyze or trace smoke box mass defect, it can be checked offline, eventually form report, be used for Causes Analysis.
Description
Technical field
The utility model relates to a kind of quality testing and offline checking system, especially a kind of smoke box appearance quality detection and
Offline checking system.
Background technique
In recent years, with Image Acquisition, processing, the progress of identification technology, various regions cigarette factory step by step input has used dress
Carton sealing machine carton packing quality CCD on-line detecting system, the system come into operation since to reduce tobacco finished product, plume wrong board, lack
Damage, scarce item, the breakage of smoke box both ends adhesive tape hasp, bar code defect, carton mistake board, carton deformation, plume-carton-bar code are inconsistent
Phenomena such as, the quality inside and outside case dress cigarette is improved, production management is improved and has played very big effect.
But the investigation of quality defects liability, can only be by manually image data be checked one by one, and workload is very big.
Especially production, will when Quality Feedback accident occurs in it due to Paste Product bar code non-on product in product
It can not be efficiently located.Since there are long time retardances for cigarette product production and sales, once quality city occurs
Field feedback accident, can only also accomplish " mending the fold after the sheep is lost ", the loss of department and individual, the impaired of image product can not retrieve.It is difficult
With determine product quality defect be due to generate in process of production or transportation and sale during generate, lead to cause of accident
It traces extremely difficult.
Utility model content
In view of the above-mentioned problems, the utility model proposes a kind of smoke box appearance quality detection and offline checking system, the system
Including sequentially connected video camera, the network switch, image processor, data collecting card, the data collecting card has input
Port and output port, the system further include the smoke box position detector connecting with the input port, reject cylinder location inspection
Device is surveyed, and the rejecting cylinder solenoid valve, rejecting clearing lamp and the smoke box positioning mechanism that connect with the output port；It is described
Video camera is used to acquire the image of smoke box appearance；The network switch is for communicating to connect at the video camera and described image
Reason machine；Described image processor for the image that the video camera acquire to be handled and is judged, when judgement smoke box quality not
Qualification then automatically saves defect picture and associated production information, and exports and reject signal to data collecting card, described image processing
Machine is also used to check offline, when needing that smoke box mass defect is analyzed or traced, handles described image is stored in
Quality testing image data in machine is checked offline, scans for checking according to defect picture lead path diameter and video camera,
And the image of display defect part, report is eventually formed, Causes Analysis is used for；The data collecting card is for passing through input
From the smoke box position detector and rejecting cylinder location detector acquisition smoke box position signal and reject letter respectively in port
Number, smoke box positioning mechanism is started by output port when collecting smoke box position signal, is passed through when collecting and rejecting signal
Output port starts the rejecting cylinder solenoid valve and the rejecting clearing lamp；The smoke box position detector is for detecting
Smoke box location information；The rejecting cylinder location detector is for detecting cylinder location information；The rejecting cylinder solenoid valve is used
In based on the rejecting signal and the unqualified smoke box of cylinder location information control cylinder rejecting；The rejecting clearing lamp
For being based on the rejecting signal, instruction finds unqualified smoke box, and staff is reminded to pay attention to；The smoke box positioning mechanism is used for
Smoke box is positioned based on the smoke box location information, fixes smoke box, in order to which the video camera takes pictures to smoke box
To acquire smoke box image.
Preferably, the video camera be CMOS web camera, at least be arranged 5, to 5 faces of smoke box except the base into
Row Image Acquisition.
Preferably, the port number of the network switch is no less than the quantity of the CMOS web camera.
Preferably, described image processor is industry control DSP image processor, uses the DSP core of hardware image processor
Piece simultaneously has control calculation function, for determining whether smoke box quality is qualified.
Preferably, the data collecting card be I O board, be inserted into industry control DSP image processor PCI-e slot in,
For the input and output of analog signal and digital signal, the quantity of input and output port meets signal input and wants with what is exported
It asks.
Preferably, which further includes multiple power supplies output module, and the electric energy for different capacity, different voltages grade supplies
It gives.
Preferably, which is installed on smoke box storage and outbound position.
The utility model is by being located at 5 CMOS web cameras of smoke box front and rear, left and right and top to corresponding position cigarette
Case appearance images are acquired, and the image of acquisition is handled and differentiated to image by DSP image processor.If DSP image
Processor determines that the smoke box is off quality, then will automatically save the associated productions information such as defect picture.Then letter is rejected in output
Number, it rejects clearing lamp and lights, at the same time, reject cylinder movement, unqualified smoke box is rejected.When needing to smoke box quality
When defect analyze or trace to smoke box mass defect, so that it may looked into offline quality testing image data
It tests.It scans for checking according to defect picture lead path diameter and camera, and the image of display defect part, eventually forms report,
For Causes Analysis.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of a kind of smoke box appearance quality detection of the utility model and offline checking system；
Fig. 2 is the flow chart of the utility model quality testing；
Fig. 3 is the flow chart that the utility model is checked offline.
Specific embodiment
As shown in Figure 1, CMOS web camera 1-5 is used for the Image Acquisition of 5 smoke box or so, front and back and top faces, and
By way of TCP/IP network communication, it is connected to the network switch, the network switch passes through with industry control DSP image processor
TCP/IP network connection.Industry control DSP image processor is the core of whole system, is responsible for the processing and differentiation of image data, knot
The received detection sensor signal of institute is closed, the signal of control executing agency is issued.Industry control DSP image processor is logical by PCI-e
The port DI, that is, input port of reliable existing and I/O board, that is, data collecting card connection, I/O board realizes adopting for sensor signal
Collection, they are smoke box position detector respectively and reject cylinder location detector, and the port DO, that is, output port of I/O board is realized
The movement of performer, they are respectively: rejecting cylinder solenoid valve for controlling cylinder and reject unqualified smoke box, reject instruction letter
Signal lamp is used to indicate the unqualified smoke box of discovery, reminds staff note that smoke box positioning mechanism is issued in smoke box position detector
After signal, smoke box is positioned, in order to which video camera take pictures to smoke box acquiring image.All components are all by Multi-path electricity
The electric energy supply of different capacity, different voltages grade is realized in output module power supply in source.
As shown in Fig. 2, the flow chart of the utility model quality testing.After program starting, the initialization of program is carried out, it is bright
The information such as the packaging unit that true production shift, operative employee's data input, workshop section, date-time, cartoning sealing machine are docked.Then program
Wait smoke box in place, smoke box in place after process control camera carry out Image Acquisition, DSP image processor to image at
Reason and differentiation judge whether smoke box quality is qualified to the image discriminating result use of 5 width acquisition and logical process.If smoke box matter
Amount is qualified, then this terminates, and differentiates into circulation next time；If smoke box is off quality, defect picture is saved, is protected
Path, filename, installation associated production information setting are deposited, then signal is rejected in output, is executed and is rejected cylinder movement, will be unqualified
Smoke box is rejected, and program enters back into next circulation.
In one embodiment, the method for smoke box appearance quality detection includes:
Step 1: in place whether detection smoke box: being sent out when smoke box position detector detects smoke box in place to data collecting card
Smoke box location information is sent, the data collecting card starts smoke box positioning mechanism by output port；
Step 2: smoke box positions: the smoke box positioning mechanism positions smoke box, fixes smoke box；
Step 3: Image Acquisition: the image of video camera acquisition smoke box appearance；
Step 4: image procossing and differentiation: the image that image processor acquires the video camera is handled and is judged；
Step 5: judging whether smoke box presentation quality is qualified: judging whether smoke box quality closes by described image processor
Lattice terminate this if smoke box is up-to-standard and determine to enter next smoke box from step at the beginning, when judgement smoke box quality does not conform to
Lattice then automatically save defect picture and associated production information and export to data collecting card and reject signal；
Step 6: cylinder location detect: by reject cylinder location detector detect cylinder location, when cylinder in place when to
Data collecting card sends cylinder location information, and cylinder location information is sent to rejecting cylinder by output port by data collecting card
Solenoid valve；
Step 7: signal designation and rejecting smoke box: data collecting card starts the rejecting cylinder electromagnetism by output port
Valve and the rejecting clearing lamp, execute while signal lamp lights and reject cylinder movement, and cylinder rejects solenoid valve and is based on gas
Cylinder position information and rejecting signal reject unqualified smoke box.
The above detecting step can according to need adjustment sequence, such as cylinder location detecting step can be in detection smoke box
It is no in place when carry out simultaneously, or be placed in smoke box positioning after.
As shown in figure 3, the flow chart that the utility model is checked offline.When need to carry out smoke box mass defect analysis or
When being traced to smoke box mass defect, it is necessary to checked offline quality testing image data.When offline examination, first
Examination path, camera are selected, the export path of defect picture is specified, search examination is then started according to path and camera, and
The image of display defect part, eventually forms report, is used for Causes Analysis.
After smoke box storage and outbound position add the system, the presentation quality of smoke box is detected, and keeps records of,
It is checked offline when necessary, can timely and effectively reject the case dress underproof cigarette products of appearance, avoid coming into the market, again
The generating unit and reason that mass defect can be analyzed comprehensively improve the production, storage and transit link of cigarette, guarantee to produce
Quality safeguards consumers' rights and interests.
Above-mentioned specific embodiment is merely to illustrate the utility model, wherein the structure of each component, connection type etc. are in phase
It answers technical conditions that can be varied, all equivalents carried out on the basis of technical solutions of the utility model and changes
Into should not exclude except the protection scope of the utility model.
Claims (7)
1. a kind of smoke box appearance quality detection and offline checking system, which is characterized in that the system includes sequentially connected camera shooting
Machine, the network switch, image processor, data collecting card, the data collecting card have input port and output port, this is
System further include the smoke box position detector being connect with the input port, reject cylinder location detector, and with the output
The rejecting cylinder solenoid valve of port connection rejects clearing lamp and smoke box positioning mechanism；
The video camera is used to acquire the image of smoke box appearance；
The network switch is for communicating to connect the video camera and described image processor；
Described image processor is for being handled and being judged to the image that the video camera acquires, when judgement smoke box quality does not conform to
Lattice then automatically save defect picture and associated production information, and export and reject signal to data collecting card, described image processor
It is also used to check offline, when needing that smoke box mass defect is analyzed or traced, to being stored in described image processor
In quality testing image data checked offline, scan for checking according to defect picture lead path diameter and video camera, and
The image of display defect part, eventually forms report, is used for Causes Analysis；
The data collecting card is used for through input port respectively from the smoke box position detector and the rejecting cylinder location
Detector acquires smoke box position signal and rejects signal, starts smoke box by output port when collecting smoke box position signal and determines
Position mechanism starts the rejecting cylinder solenoid valve and the rejecting indication signal by output port when collecting rejecting signal
Lamp；
The smoke box position detector is for detecting smoke box location information；
The rejecting cylinder location detector is for detecting cylinder location information；
The rejecting cylinder solenoid valve is used to not conform to based on the rejecting signal and cylinder location information control cylinder rejecting
Lattice smoke box；
The rejecting clearing lamp is used to be based on the rejecting signal, and instruction finds unqualified smoke box, reminds staff's note
Meaning；
The smoke box positioning mechanism is used to position smoke box based on the smoke box location information, fixes smoke box, in order to
The video camera take pictures to smoke box acquiring smoke box image.
2. smoke box appearance quality detection according to claim 1 and offline checking system, which is characterized in that the video camera
For CMOS web camera, at least it is arranged 5, Image Acquisition is carried out to 5 faces of smoke box except the base.
3. smoke box appearance quality detection according to claim 2 and offline checking system, which is characterized in that the network is handed over
The port number changed planes is no less than the quantity of the CMOS web camera.
4. smoke box appearance quality detection according to claim 1 and offline checking system, which is characterized in that at described image
Reason machine is industry control DSP image processor, uses the dsp chip of hardware image processor and has control calculation function, is used for
Determine whether smoke box quality is qualified.
5. smoke box appearance quality detection according to claim 4 and offline checking system, which is characterized in that the data are adopted
Truck is I O board, is inserted into the PCI-e slot of industry control DSP image processor, for the defeated of analog signal and digital signal
Enter output, the quantity of input and output port meets the requirement of signal input and output.
6. smoke box appearance quality detection according to claim 1 and offline checking system, which is characterized in that the system is also wrapped
Multiple power supplies output module is included, the electric energy for different capacity, different voltages grade supplies.
7. smoke box appearance quality detection according to claim 1 and offline checking system, which is characterized in that system installation
In smoke box storage and outbound position.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821522959.1U CN209205806U (en) | 2018-09-18 | 2018-09-18 | A kind of smoke box appearance quality detection and offline checking system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821522959.1U CN209205806U (en) | 2018-09-18 | 2018-09-18 | A kind of smoke box appearance quality detection and offline checking system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209205806U true CN209205806U (en) | 2019-08-06 |
Family
ID=67454224
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821522959.1U Active CN209205806U (en) | 2018-09-18 | 2018-09-18 | A kind of smoke box appearance quality detection and offline checking system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209205806U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109807071A (en) * | 2018-09-18 | 2019-05-28 | 红塔烟草(集团)有限责任公司 | A kind of smoke box appearance quality detection and offline checking system and its method |
-
2018
- 2018-09-18 CN CN201821522959.1U patent/CN209205806U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109807071A (en) * | 2018-09-18 | 2019-05-28 | 红塔烟草(集团)有限责任公司 | A kind of smoke box appearance quality detection and offline checking system and its method |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN109807071A (en) | A kind of smoke box appearance quality detection and offline checking system and its method | |
| US11449980B2 (en) | System and method for combined automatic and manual inspection | |
| CN207185897U (en) | A kind of full cigarette presentation quality on-line measuring device and its cigarette machine | |
| KR102108956B1 (en) | Apparatus for Performing Inspection of Machine Vision and Driving Method Thereof, and Computer Readable Recording Medium | |
| CN102353683B (en) | Detection device and method for appearance and assembly of electric paper book based on machine vision | |
| JP3854580B2 (en) | Inspection apparatus and method | |
| CN203164132U (en) | Food inspection information storage system of production line | |
| JP5974870B2 (en) | Product image inspection apparatus and product image inspection method | |
| CN107024478A (en) | A kind of part processes automatic defect identifying system | |
| CN109540902A (en) | A kind of polaroid Defect Detection system and its detection method | |
| CN209205806U (en) | A kind of smoke box appearance quality detection and offline checking system | |
| CN108398179A (en) | A kind of meausring apparatus detection method and system | |
| CN108195847A (en) | A kind of relief pattern Online Video detection device and its detection method | |
| CN203870040U (en) | Quick inspection equipment for items under customs supervision | |
| WO2015174115A1 (en) | Data management device and data management program | |
| Yoon et al. | Improved modified pressure imaging and software for egg micro-crack detection and egg quality grading | |
| CN201604831U (en) | Cigarette stayguy on-line detection system aiming at GDX 500 packing machine | |
| CN101153854A (en) | Optical detection system | |
| JP6027717B2 (en) | Visual inspection apparatus provided with gaze position specifying means | |
| TWM551269U (en) | Optical type flaw inspection device based on multi-resolution image | |
| CN110248180A (en) | Glare testing device | |
| JPH09264856A (en) | Article appearance inspection device | |
| CN113658099A (en) | Diaphragm defect detection method and system and storage medium | |
| KR20070087407A (en) | Automatic optical inspection for flat display panel and automatic optical inspection method for flat display panel | |
| CN111458344A (en) | Mask defect visual detection method, equipment and storage medium |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |