CN209204935U - A kind of tornado circulating dust-removing work station - Google Patents
A kind of tornado circulating dust-removing work station Download PDFInfo
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- CN209204935U CN209204935U CN201821594327.6U CN201821594327U CN209204935U CN 209204935 U CN209204935 U CN 209204935U CN 201821594327 U CN201821594327 U CN 201821594327U CN 209204935 U CN209204935 U CN 209204935U
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Abstract
The utility model discloses a kind of tornado circulating dust-removing work stations, including main dust removal machine, operating room and air intake duct connecting the two and snorkel, the inside working chamber is provided with several air-supply columns, top is provided with top draft hood, the top draft hood is connected to one end of the air intake duct, the other end of the air intake duct is connected to the air entry of the main dust removal machine, the air taking port of the main dust removal machine is connected to one end of the snorkel, the other end of the snorkel is connected to several air-supply columns, is provided with several nozzles on several air-supply columns.Utility model has the advantages that cyclone is formed in operating room, it is efficient to draw the flue dust generated in operating room using the vortex bandha of cyclone;It is sent into operating room as tangential gas flow needed for forming cyclone again after the purified device purification of the flue dust of absorption, to realize recycling for gas, reduces the discharge of flue dust to greatest extent.
Description
Technical field
It is especially a kind of the utility model relates to the field of air cleaning, dedusting in the work stations such as weld, polish, cut
Tornado circulating dust-removing work station.
Background technique
It in the preparation process of product, generally requires the processing technologys such as to be welded, polish, cut, is carrying out these
The flue gas of the various hazardous substances mixing of different content is often generated while technique, the smaller harm of particle is bigger, easier
Deep lung, serious pollution environment and influence workers ' health are sucked, while workshop appliance can also be had an impact, especially metal
Dust is easy to cause electrical short-circuit, or even causes the risk of explosion.
Currently, having had already appeared many air cleaning units, also there are the techniques phases such as some and welding, polishing, cutting
Industrial dust collector, the clarifier of adaptation, but these products still remain certain problem, such as in purification process, still deposit
Interior is spilt into more pernicious gas, and purified gas is directly discharged in air, is in addition preferably removed to reach
Dirt effect can generally use biggish dedusting power, cause the problems such as purification efficiency is low, clean-up effect is poor, energy consumption is high.Therefore,
Not only it can guarantee clean-up effect, but also purification efficiency can be improved and reduce energy consumption and be a technical problem to be solved urgently.
Utility model content
For overcome the deficiencies in the prior art, the utility model provides a kind of tornado circulating dust-removing work station.
The technical scheme adopted by the utility model to solve the technical problem is as follows: a kind of tornado circulating dust-removing work
Stand, including main dust removal machine, operating room, air intake duct and snorkel, the operating room be provided with for several air-supply columns for supplying gas and
For the top draft hood of air-breathing, the top draft hood is connected to the air entry of the main dust removal machine by the air intake duct, the dedusting
The air taking port of host is connected to several air-supply columns by the snorkel, is provided with several use on several air-supply columns
In the nozzle of jet.
Further, the operating room further includes the wind deflector for being set to several air-supply column peripheries, the top draft hood
It is set to the upper end of the wind deflector, constitutes a semi-enclosed space with the wind deflector.
Further, the nozzle is adjustable spherical nozzle, including nozzle base, detachable cap, spherical spray head and
As control nozzle air current switch draught damper, the nozzle base be fixed on the air-supply column and with blow column inside connect
Logical, on the nozzle base, the spherical shape spray head is connected to described the draught damper by the detachable cap rotation
On nozzle base.
Further, the operating room is the operating room that bottom surface is in regular polygon, and several air-supply columns are separately positioned on
On the vertex of regular polygon, the top draft hood is fixed on several air-supply top ends, matches just in the air-supply column
More prismatic table shapes, the interface that the top draft hood is connect with described air intake duct one end are set to the top of the positive multi-pyramid.
Further, the angle that several described nozzles are in air-supply column where it is consistent, and main dust removal machine will
Air wind blows out to form gas curtain from nozzle by air flue inside air-supply column, and the multiple tracks gas curtain that several air-supply columns are formed is acted in wake
Lower formation swirling eddy makes to generate in operating room similar to the central axis upper end pack of operating room under the absorption of top draft hood
The artificial vortex of cyclone.
Further, the main dust removal machine includes supporing shell, fan assembly, clarifier, diversion pipe and for controlling
The control system of main dust removal machine work, the fan assembly, clarifier, diversion pipe are in the main dust removal machine air entry and air taking port
Between set gradually.
Further, the clarifier includes keeping off grey guiding device, primary efficient filter screen, filter cylinder, ash storage box, and the gear ash is led
Stream device, primary efficient filter screen and filter cylinder are set gradually between the clarifier air inlet and gas outlet, the grey water conservancy diversion dress of the gear
It installs and is placed at the clarifier air inlet, be internally provided with aluminum pre-filter layer, the primary efficient filter screen is set to the gear
Grey guiding device rear end, the perpendicular dress of the filter cylinder, the ash storage box are set to the clarifier lower end.
Further, the air intake duct and the snorkel both ends are provided with ring flange, with the main dust removal machine and described
It is connected by screw bolts between operating room, junction is provided with sealed air cushion.
It further, further include being set to the cigarette for being used to examine dust concentration in operating room in the operating room below top draft hood
The signal output end of dust detection device, the flue dust detection device is connected to the signal input part of the control system.
The beneficial effects of the utility model are:
1. the tangential gas flow that the vertical air-flow and spray head generated by top draft hood generates cooperatively forms in operating room
Then tornado air-flow utilizes the vortex bandha of cyclone, the indoor flue dust that will work is gathered in cyclone air-flow, then
It is siphoned away by top draft hood, to substantially increase the collection rate of flue dust in operating room.
2. it is re-used as tangential gas flow after the air-flow that top draft hood is inhaled is filtered by clarifier and is transported in operating room, thus
Reach recycling for gas, reduce the discharge amount of industrial waste gas to greatest extent, improve clean-up effect, it is dirty to reduce air
Dye.
3. being provided with flue dust detection device in operating room, the concentration of flue dust in some time point operating room can detecte, so
Signal is passed into control system afterwards, the size of blower wind speed is controlled according to the concentration of the flue dust of time point generation, thus
Control operating room in air draught and air output size, when some time point generate dust concentration it is larger when, control rotation speed of fan compared with
Greatly;When generation dust concentration is smaller, rotation speed of fan is smaller.It is achieved in the dynamic control to blower, both can guarantee that flue dust was net
Change efficiency, and the Energy in use of equipment can be reduced.
4. the air intake duct and snorkel both ends, which are equipped between ring flange and the main dust removal machine and the operating room, uses spiral shell
It tethers and connects, be easily installed and dismantle.
Detailed description of the invention
The present invention will be further described with reference to the accompanying drawings and examples.
Fig. 1 is a kind of tornado circulating dust-removing work station mounting structure front view of the utility model;
Fig. 2 is a kind of tornado circulating dust-removing work station mounting structure shaft side figure of the utility model;
Fig. 3 is part A enlarged drawing in a kind of tornado circulating dust-removing work station mounting structure front view of the utility model.
1, main dust removal machine;2, operating room;3, air intake duct;4, snorkel;5, top draft hood;6, air-supply column;7, nozzle;8, it keeps out the wind
Plate.
Specific embodiment
Embodiments of the present invention are illustrated by particular specific embodiment below, those skilled in the art can be by this explanation
Content disclosed by book is understood other advantages and efficacy of the present invention easily.
Please refer to attached drawing.It should be clear that this specification structure depicted in this specification institute accompanying drawings, ratio, size etc., only to cooperate
The revealed content of specification is not intended to limit the invention enforceable so that those skilled in the art understands and reads
Qualifications, therefore do not have technical essential meaning, the modification of any structure, the change of proportionate relationship or the adjustment of size,
It does not influence still fall in disclosed technology contents under the effect of present invention can be generated and the purpose that can reach
It obtains in the range of capable of covering.Meanwhile in this specification it is cited as "upper", "lower", "left", "right", " centre " and other use
Language is merely convenient to being illustrated for narration, rather than to limit the scope of the invention, the change of relativeness or tune
It is whole, under the content of no substantial changes in technology, when being also considered as the enforceable scope of the present invention.
Referring to Figure 1 and Figure 3, a kind of tornado circulating dust-removing work station of the utility model, including main dust removal machine 1, work
Make room 2, air intake duct 3 and snorkel 4, the operating room 2 is provided with several air-supply columns 6 for supplying gas and inhales for the top of air-breathing
Cover 5, the top draft hood 5 are connected to the air entry of the main dust removal machine 1 by the air intake duct 3, and the main dust removal machine 1 is supplied gas
Mouth is connected to several air-supply columns 6 by the snorkel 4, is provided with several nozzles 7 on several air-supply columns 6.Institute
Stating can be connected between snorkel 4 and several air-supply columns 6 by flow divider, and the air-flow that control enters in several air-supply columns 6 is big
It is small consistent.In this specific embodiment, air-supply column 6 not only undertakes support function, internal also to have airflow channel, can undertake
The function of drainage, air-supply.
Referring to Fig. 2, the operating room 2 further includes the wind deflector 8 for being set to several 6 peripheries of air-supply column, described to keep out the wind
Board bottom portion is provided with the air inlet open to outside, and the top draft hood 5 is set to the upper end of the wind deflector 8, keeps out the wind with described
Plate 8 forms a semi-enclosed space.
In the present embodiment, the nozzle 7 is adjustable spherical nozzle, including nozzle base, detachable cap, spherical spray head
And as control nozzle air current switch draught damper, the nozzle base be fixed on the air-supply column 6 and with blow column in
Portion's connection, on the nozzle base, the spherical shape spray head is connected to the draught damper by the detachable cap rotation
On the nozzle base.Certainly, simple and reliable for structure in other alternative embodiments, using fixed knot
The nozzle of structure be also it is feasible, can also directly open hole at an angle on air-supply column 6, to realize nozzle function,
It is feasible.
As optional present embodiment, when starting to be worked in operating room 2, the draught damper of the nozzle 7 can root
It is selectively turned on and is closed according to the concrete condition of 2 work in operating room.When in operating room 2 welding etc. work station compared with
Height, generate flue dust position it is also higher when, it is only necessary to open nozzle 7 required amount of, that Effective power can be done, will not need to make
7 draught damper of nozzle is closed, and the draught damper for needing nozzle 7 to be used is only opened.
Referring to Figures 1 and 2, in this embodiment, the operating room 2 is the operating room that bottom surface is in regular polygon, described
Several air-supply columns 6 are separately positioned on the vertex of regular polygon, and the top draft hood 5 is fixed on several 6 tops of air-supply column, institute
Stating top draft hood 5 is in the positive multi-pyramid shape to match with the air-supply column 6, and the top draft hood 5 is connect with described 3 one end of air intake duct
Interface is set to the top of the positive multi-pyramid.The flue dust that top draft hood 5 is designed to that positive multi-pyramid shape is conducive in operating room 2 is formed
The swirling eddy of rule, and converged at the air inlet of top draft hood 5 upwards, improve the collection rate of flue dust in operating room 2.
Nozzle 7 on several air-supply columns 6 sprays air-flow by direction clockwise or counterclockwise, on every air-supply column 6
7 spinning movement of nozzle it is consistent, guarantee spray air-flow it is consistent.The angle that several described nozzles 7 and air-supply column 6 where it are in
It is consistent, air wind is formed gas curtain, several air-supply columns from the blowout of nozzle 7 by air-supply 6 inside air flue of column by main dust removal machine 1
The 6 multiple tracks gas curtains formed form swirling eddy under wake effect, to the central axis of operating room 2 under the absorption of top draft hood 5
Upper end pack makes the artificial vortex that similar cyclone is generated in operating room 2.When the nozzle 7 on several air-supply columns 6 sprays edge
Positive hour hands or counterclockwise consistent tangential steady air flow, forming cyclone just can be more stable more rapidly.
In the present embodiment, the main dust removal machine 1 includes supporing shell, fan assembly, clarifier, diversion pipe and for controlling
The control system of main dust removal machine processed work, the fan assembly, clarifier, diversion pipe 1 air entry of main dust removal machine with give
It is set gradually between port.The wind speed of the blower is determined by the control system, and the effect of diversion pipe is by clarifier
Purified gas is transported in the snorkel connecting with main dust removal machine 1.
Specifically, the clarifier includes keeping off grey guiding device, primary efficient filter screen, filter cylinder, ash storage box, the grey water conservancy diversion of the gear
Device, primary efficient filter screen and filter cylinder are set gradually between the clarifier air inlet and gas outlet, the grey guiding device of the gear
It is set at the clarifier air inlet, is internally provided with aluminum pre-filter layer, the primary efficient filter screen is set to the gear ash
Guiding device rear end, the perpendicular dress of the filter cylinder, the ash storage box are set to the clarifier lower end.It is additionally provided in the clarifier
Deashing device controller, the deashing device controller are controlled by the control system.In this embodiment, described to remove
Dirt host 1 can realize filtering, purification and control function using the JTLJ integrated high-efficiency filtering cartridge purifier of lucky day environmental protection.
The air intake duct 3 and 4 both ends of the snorkel are provided with ring flange, with the main dust removal machine 1 and the operating room 2
Between be connected by screw bolts, junction is provided with sealed air cushion, is the air-tightness in order to increase junction, prevents gas leakage.
It further include being set in the operating room 2 to be used to detect flue dust in operating room 2 below top draft hood 5 in the present embodiment
The flue dust detection device of concentration, the signal output end of the flue dust detection device and the signal input part of the control system connect
Logical, the flue dust detection device can use DSL-04 sensor or BJ77-HS-230 smoke detector.
A kind of tornado circulating dust-removing work station course of work described in the present embodiment is as follows: starting in operating room 2
The techniques such as welding, polishing or the cutting of workpiece are carried out, when flue dust detection device detects flue dust, control system controls dedusting master
Machine 1 is started to work, and blower starts to be evacuated and supply gas, and forms the positive and negative pressure gas stream of circulation, at this time in operating room 2,5 air-breathing of top draft hood
Mouth is used as negative pressure center, forms the air-flow of one vertical direction;7 air inlet of nozzle sprays tangential gas flow, shape as positive pressure center
At eddy flow air curtain, the interaction through the two forms tornado air-flow in operating room 2, receives since cyclone has to be vortexed
Shu Xing, the flue dust of generation are just accumulated in cyclone air-flow, then operating room 2 is sucked out by top draft hood 5 and enters dedusting through air intake duct 3
Host 1 into inside clarifier, successively passes through primarily efficient filter after being kept off the cooling spark of grey guiding device and filtering out bulky grain
Net, filter cylinder, the flue dust that will filter out are stored in ash storage box, and then the filtered air-flow of purified device is removed through diversion pipe outflow again
Dirt host 1, using snorkel 4, air-supply column 6, by the tangential direction penetrating work for the vertical air-flow that nozzle 7 is generated along top draft hood 5
Make in room 2, to form the airflow circulating flowing for arriving operating room 2 again along operating room 2, air intake duct 3, main dust removal machine 1, snorkel 4.
In addition the flue dust detection device can be with the concentration of flue dust in real-time detection to operating room 2, when flue dust in operating room 2
When the fast speed of generation, the dust concentration that flue dust detection device detects can be higher, otherwise the dust concentration that detects can be compared with
Low, the synchronizing information that flue dust detection device can will test feeds back the then control system meeting into the control system of main dust removal machine 1
Blower is controlled according to the information of Real-time Feedback reaches corresponding required revolving speed, when the dust concentration of detection is higher, blower
Revolving speed is higher, so that the flue dust in operating room 2 be made quickly to remove;When concentration is lower, the revolving speed of blower is accordingly lower, avoids making
At energy dissipation.Thus it is not only able to satisfy pick-up performance, but also energy saving intelligent control can be reached.
Finally, it is stated that the above embodiments are merely illustrative of the technical solutions of the present invention rather than is limited, to the greatest extent
Pipe is described the invention in detail referring to preferred embodiment, it should be appreciated by those of ordinary skill in the art that can be right
Technical solution of the present invention is modified or replaced equivalently, and without departing from the objective and range of the technical program, should all be contained
It covers in scope of the presently claimed invention.
Claims (9)
1. a kind of tornado circulating dust-removing work station, it is characterised in that: including main dust removal machine, operating room, air intake duct and supply gas
Pipe, the operating room include several air-supply columns for blowing and for the top draft hood of air-breathing, the top draft hood and the dedusting
The air entry of host is connected to by the air intake duct, and the air taking port of the main dust removal machine is sent with several air-supply columns by described
Tracheae is connected to, and is provided with several nozzles on several air-supply columns.
2. a kind of tornado circulating dust-removing work station according to claim 1, it is characterised in that: the operating room is also wrapped
The wind deflector for being set to several air-supply column peripheries is included, the top draft hood is set to the upper end of several air-supply columns, with institute
It states wind deflector and constitutes a semi-enclosed space.
3. a kind of tornado circulating dust-removing work station according to claim 1, it is characterised in that: the nozzle is adjustable
Ball nozzle, including nozzle base, detachable cap, spherical spray head and the draught damper switched as control nozzle air current, institute
Nozzle base to be stated to be fixed on the air-supply column and be connected to air-supply column inside, the draught damper is mounted on the nozzle base,
The spherical shape spray head is connected on the nozzle base by the detachable cap rotation.
4. a kind of tornado circulating dust-removing work station according to claim 1, it is characterised in that: the operating room is bottom
Face is in the operating room of regular polygon, and several air-supply columns are separately positioned on the vertex of regular polygon, and the top draft hood is fixed
In several air-supply top ends, in the positive multi-pyramid shape to match with the air-supply column, the top draft hood and the air intake duct
The interface of one end connection is set to the top of the positive multi-pyramid.
5. a kind of tornado circulating dust-removing work station according to claim 1 or 3, it is characterised in that: it is described several
The angle that nozzle is in air-supply column where it is consistent, and air wind is passed through air-supply column inside air flue from spray by main dust removal machine
Mouth blows out to form gas curtain, and the multiple tracks gas curtain that several air-supply columns are formed forms swirling eddy under wake effect, in the suction of top draft hood
The central axis upper end pack to operating room is removed, the artificial vortex for generating similar cyclone in operating room is made.
6. a kind of tornado circulating dust-removing work station according to claim 1, it is characterised in that: the main dust removal machine packet
Include supporing shell, fan assembly, clarifier, diversion pipe and for control main dust removal machine work control system.
7. a kind of tornado circulating dust-removing work station according to claim 6, it is characterised in that: the clarifier includes
Grey guiding device, primary efficient filter screen, filter cylinder, ash storage box are kept off, the grey guiding device of the gear, primary efficient filter screen and filter cylinder are described net
Change and set gradually between device air inlet and gas outlet, the grey guiding device of the gear is set at the clarifier air inlet, internal
It is provided with aluminum pre-filter layer, the primary efficient filter screen is set to the gear grey guiding device rear end, and the perpendicular dress of the filter cylinder is described
Ash storage box is set to the clarifier lower end.
8. a kind of tornado circulating dust-removing work station according to claim 1, it is characterised in that: the air intake duct and institute
It states snorkel both ends and is provided with ring flange, be connected by screw bolts between the main dust removal machine and the operating room, junction is set
It is equipped with sealed air cushion.
9. a kind of tornado circulating dust-removing work station according to claim 6, it is characterised in that: further include being set to institute
The flue dust detection device for being used to detect dust concentration in operating room in operating room below top draft hood is stated, the flue dust detection device
Signal output end is connected to the signal input part of the control system.
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CN201821594327.6U CN209204935U (en) | 2018-09-28 | 2018-09-28 | A kind of tornado circulating dust-removing work station |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN110553514A (en) * | 2019-09-23 | 2019-12-10 | 西安建筑科技大学 | fog curtain dust suppression system and method for intermittent dust production process |
CN111396335A (en) * | 2020-03-25 | 2020-07-10 | 上海煤气第二管线工程有限公司 | Gas drainage system for pipeline welding in tunnel |
CN112076568A (en) * | 2020-09-14 | 2020-12-15 | 李东江 | Gradual change adjustable gaseous vortex type dust collector |
CN113199293A (en) * | 2021-04-28 | 2021-08-03 | 天津大学 | Method and device for reducing oil mist aerosol leakage of numerical control machine tool |
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2018
- 2018-09-28 CN CN201821594327.6U patent/CN209204935U/en active Active
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN110553514A (en) * | 2019-09-23 | 2019-12-10 | 西安建筑科技大学 | fog curtain dust suppression system and method for intermittent dust production process |
CN111396335A (en) * | 2020-03-25 | 2020-07-10 | 上海煤气第二管线工程有限公司 | Gas drainage system for pipeline welding in tunnel |
CN111396335B (en) * | 2020-03-25 | 2022-01-21 | 上海能源建设集团有限公司 | Gas drainage system for pipeline welding in tunnel |
CN112076568A (en) * | 2020-09-14 | 2020-12-15 | 李东江 | Gradual change adjustable gaseous vortex type dust collector |
CN113199293A (en) * | 2021-04-28 | 2021-08-03 | 天津大学 | Method and device for reducing oil mist aerosol leakage of numerical control machine tool |
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