CN209200892U - A kind of semi-automatic dip painting installation - Google Patents
A kind of semi-automatic dip painting installation Download PDFInfo
- Publication number
- CN209200892U CN209200892U CN201821935644.XU CN201821935644U CN209200892U CN 209200892 U CN209200892 U CN 209200892U CN 201821935644 U CN201821935644 U CN 201821935644U CN 209200892 U CN209200892 U CN 209200892U
- Authority
- CN
- China
- Prior art keywords
- paint bath
- semi
- accommodating cavity
- dip painting
- conveyer chain
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Landscapes
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
The utility model discloses a kind of semi-automatic dip painting installations, including rack, conveyer chain, paint bath automatic lifting component and thermal circulation fan, an accommodating cavity is formed in the rack, the accommodating cavity is alongst provided with conveyer chain, the multiple loading baskets of the uniform carry of conveyer chain, the paint bath automatic lifting component is set below the conveyer chain, heating device is provided in the accommodating cavity, the thermal circulation fan forms hot air circulation air-flow in the accommodating cavity；The loading basket for being placed with rotor is transported to right above the paint bath automatic lifting component by the conveyer chain, and the paint bath automatic lifting Component driver paint bath moves up, and the rotor loaded in basket is immersed in the paint bath.The structure of the semi-automatic dip painting installation is simple, and stability is good, can be realized machine winding and is automatically performed dipping lacquer processing after artificial loading.
Description
Technical field
The utility model relates to motor component manufacturing technology field, in particular to a kind of semi-automatic dip painting installation.
Background technique
Motor paint-dipping process refers to that motor is embedded in completion winding, and carries out conductor connection, fixed, winding overhang shaping
After equal process, an important process process of progress.This process flow influences maximum to be electricity on the performance of motor
The use " service life " of machine.Winding dipping lacquer is a highly important process in motor service work.Motor winding is carried out
Dipping lacquer processing, is to be impregnated into insulated paint between insulating materials and electromagnetic wire and between winding and iron core, at these positions
Surface forms paint film and improves the insulation life of motor with reinforced insulation ability.Specifically, winding dipping lacquer has following effect:
1) integrated.The main effect of motor dipping lacquer is winding, iron core, Insulation Material and attachment " integration ".
That is, using this special material of insulated paint, by the series of process process such as dipping lacquer, drying, by these materials " melt for
One ", not only ensured to divide the work each other and not interfered, but also can preferably combine together, and guaranteed mutual electric property, mechanical performance and
Heating conduction.Moisture, dirt should not just immerse winding gap；When the end shape and motor operation of winding, winding overhang by
The displacement of power deformation will be within smaller range, and winding mechanical performance will be secure；When motor operation, vibration, noise meeting
It is small；In motor movement, the extent of damage can be greatly reduced winding, extend winding service life.
2) thermally conductive.In enclosed motor, hot transmitting only leans on " conduction ", and convection current and radiation are closed casing institute
Limitation.Air is replaced with the insulated paint after solidifying, as the medium of heat transmitting, effect is certainly far better.Under vacuum pressure
Dipping lacquer, than general common dipping lacquer, motor temperature rise can reduce 5--15 degree.
3) moisture-proof, antirust, anti-corrosion is mould proof.
4) damping noise reduction.
5) it insulate, increases creepage distance.In the damage in insulation mouth of winding, one is exactly in not by the interference of other objects
Position, for example when one dot of breakage of winding overhang somewhere, dipping lacquer can be with " improving winding insulation performance ".
Dipping paint of motor winding is usually to be soaked for a period of time the electronics rotor with winding in insulated paint case to realize,
But in order to obtain good dipping lacquer effect, need to guarantee the dipping lacquer time, multiple processes such as progress the pre-heat treatment are existing to use people
Work carries out dipping lacquer, and technological effect is poor, and production efficiency is low.
Utility model content
The technical problem to be solved by the present invention is to provide a kind of semi-automatic dip painting installations, and structure is simple, and stability is good,
It can be realized machine winding and be automatically performed dipping lacquer processing after artificial loading.
In order to solve the above-mentioned technical problem, specifically, the technical solution of the utility model is as follows:
A kind of semi-automatic dip painting installation, including rack, conveyer chain, paint bath automatic lifting component and thermal circulation fan, institute
It states and forms an accommodating cavity in rack, the accommodating cavity is alongst provided with conveyer chain, and the uniform carry of conveyer chain is more
The paint bath automatic lifting component is arranged below the conveyer chain, is provided with heating device in the accommodating cavity for a loading basket,
The thermal circulation fan forms hot air circulation air-flow in the accommodating cavity；The conveyer chain will be placed with described in rotor
Basket is loaded to be transported to right above the paint bath automatic lifting component, the paint bath automatic lifting Component driver paint bath moves up,
Rotor in the loading basket is immersed in the paint bath.
Further, the both ends of the accommodating cavity are respectively arranged with one group of chain wheel assembly, the chain wheel assembly of the same end
Vertical setting up and down, two conveyer chains are separately positioned on the both ends of the chain wheel assembly.
Further, the accommodating cavity surrounding is provided with insulating layer, and wherein one end of the insulating layer is provided with opening shape
At feeding station.
Further, air collecting box is provided on the feeding station, the air collecting box is arranged by the frame top
Air hose connect with an exhaust blower.
Further, the top of the accommodating cavity, the leaf of the thermal circulation fan is arranged in multiple thermal circulation fans
Wheel is threaded through in the insulating layer.
Further, the bottom of the rack is provided with chain driving motor, and the chain driving motor is connected by a drive shaft
The driving chain wheel assembly is connect, the conveyer chain loopy moving is driven.
Further, the paint bath automatic lifting component includes paint bath mounting base, the first speed reducer and the second speed reducer, institute
It states the first speed reducer to connect by a belt pulley with driving motor, first speed reducer and the second speed reducer pass through a transmission shaft
The output end of connection, first speed reducer and second speed reducer is separately connected one screw rod of driving, distinguishes on the screw rod
It is arranged with nut, the both ends of the paint bath mounting base are fixedly mounted on the nut, and the paint bath is fixed on the paint bath peace
It fills in seat.
Further, four corner positions of the paint bath mounting base are respectively arranged with a guide rod, and the paint bath passes through
One connector is connect with the paint case of outside setting.
Further, the semi-automatic dip painting installation further includes control cabinet, and the control cabinet is connect with electrical equipment, and is connect
Receive the detection signal of the temperature sensor, position sensor that are arranged in rack.
The utility model has the beneficial effects that
The semi-automatic dip painting installation of the utility model is hung on conveyer chain the accommodating cavity in rack by loading basket and follows
Ring is mobile, when reaching right above paint bath, drives paint bath to move up by paint bath automatic lifting component, so that the electricity in basket will be loaded
Machine rotor is immersed in insulated paint, and after stopping the preset process time, paint bath automatic lifting component resets, and conveyer chain continues to move
It is dynamic, next loading basket is moved to above paint bath, the dipping lacquer processing of rotor is sequentially completed, in use, can first stop
All loading baskets are placed rotor to be processed in feeding station by paint bath automatic lifting component, then, open dipping lacquer
Each is loaded the rotor in basket and carries out dipping lacquer processing by processing, and automation carries out.In addition, passing through setting heating device
Pre- hot-working can be carried out to the rotor in transmit process with thermal circulation fan, pass through temperature driver, position sensor
Guarantee that technological temperature condition and transmission position are accurate.
Detailed description of the invention
Fig. 1 is the semi-automatic dip painting installation schematic view of the front view of the utility model；
Fig. 2 is the semi-automatic dip painting installation side structure schematic view of the utility model；
Fig. 3 is the semi-automatic dip painting installation rack three dimensional structure diagram of the utility model；
Fig. 4 is the paint bath automatic lifting component tomograph of the utility model；
In figure, 1- rack；2- insulating layer, 3- load basket, 4- conveyer chain, 5- chain wheel assembly, 6- air collecting box, 7- air hose, 8-
Discharge machine, 9- thermal circulation fan, 10- paint bath automatic lifting component, 11- drive shaft, 12- paint bath, 13- control cabinet, 14- paint case；
101- belt pulley, the first speed reducer of 102-, 103- transmission shaft, the second speed reducer of 104-, 105- paint bath mounting base, 106- screw rod,
107- nut, 108- guide rod, 121- connector.
Specific embodiment
Specific embodiment of the present utility model is described further with reference to the accompanying drawing.It should be noted that
The explanation of these embodiments is used to help to understand the utility model, but does not constitute the restriction to the utility model.This
Outside, technical characteristic involved in the various embodiments of the present invention described below is as long as they do not conflict with each other
It can be combined with each other.
As shown in Figure 1, 2, 3, the utility model discloses a kind of semi-automatic dip painting installations, including rack 1, conveyer chain 4, paint
Slot automatic lifting component 10 and thermal circulation fan 9, the rack 1 is interior to form an accommodating cavity, and the accommodating cavity is along length side
To conveyer chain 4 is provided with, the paint bath is arranged below the conveyer chain 4 in the multiple loading baskets 3 of the uniform carry of the conveyer chain 4
Automatic lifting component 10 is provided with heating device in the accommodating cavity, and the thermal circulation fan 9 forms heat in the accommodating cavity
Wind circulating current；The loading basket 3 for being placed with rotor is transported to the paint bath automatic lifting component by the conveyer chain 4
Right above 10, the paint bath automatic lifting component 10 drives paint bath to move up, and the rotor loaded in basket 3 is immersed in
In the paint bath.After stopping the preset process time, paint bath automatic lifting component 10 resets, and conveyer chain continues to move to, will be next
A loading basket 3 is moved to above paint bath, is sequentially completed the dipping lacquer processing of rotor.
In the embodiments of the present invention, the both ends of the accommodating cavity are respectively arranged with one group of chain wheel assembly 5, the same end
The chain wheel assembly 5 vertical setting up and down, two conveyer chains 4 are separately positioned on the both ends of the chain wheel assembly 5.
In the embodiments of the present invention, the accommodating cavity surrounding is provided with insulating layer 2, and the insulating layer 2 is wherein
One end is provided with opening and forms feeding station.
In the embodiments of the present invention, air collecting box 6 is provided on the feeding station 3, the air collecting box 6 passes through
The air hose 7 being arranged at the top of the rack 1 is connect with an exhaust blower 8.
In the embodiments of the present invention, the top of the accommodating cavity is arranged in multiple thermal circulation fans 9, described
The impeller of thermal circulation fan 9 is threaded through in the insulating layer 2.When conveyer chain 4, which will load basket 3, to be transmitted in accommodating cavity, heating
Device (not shown) generates heat, and thermal circulation fan 9 forms hot air convection in accommodating cavity, thus to the motor loaded in basket 3
Rotor carries out the pre-heat treatment.
In the embodiments of the present invention, the bottom of the rack 1 is provided with chain driving motor (not shown), the chain
Driving motor drives the chain wheel assembly 5 by a drive shaft 11 connection, drives 4 loopy moving of conveyer chain.
As shown in figure 4, the paint bath automatic lifting component 10 includes paint bath mounting base 105, the first speed reducer 102 and the
Two speed reducers 104, first speed reducer 102 are connect by a belt pulley 101 with driving motor (not shown), and described first subtracts
Fast machine 102 and the second speed reducer 104 are connected by a transmission shaft 103, first speed reducer 102 and second speed reducer
104 output end is separately connected one screw rod 106 of driving, is arranged with nut 107, the paint bath installation on the screw rod 106 respectively
The both ends of seat 105 are fixedly mounted on the nut 107, and the paint bath 12 is fixed in the paint bath mounting base 105.
In the embodiments of the present invention, four corner positions of the paint bath mounting base 105 are respectively arranged with one and lead
To bar 108, the paint bath 12 is connect by a connector 121 with the paint case 14 of outside setting.
In the embodiments of the present invention, the semi-automatic dip painting installation further includes control cabinet 13, the control cabinet 13
It is connect with electrical equipment, and receives the detection signal of the temperature sensor, position sensor that are arranged in rack 1.
The semi-automatic dip painting installation of the utility model is hung on conveyer chain the accommodating cavity in rack by loading basket and follows
Ring is mobile, when reaching right above paint bath, drives paint bath to move up by paint bath automatic lifting component, so that the electricity in basket will be loaded
Machine rotor is immersed in insulated paint, and after stopping the preset process time, paint bath automatic lifting component resets, and conveyer chain continues to move
It is dynamic, next loading basket is moved to above paint bath, the dipping lacquer processing of rotor is sequentially completed, in use, can first stop
All loading baskets are placed rotor to be processed in feeding station by paint bath automatic lifting component, then, open dipping lacquer
Each is loaded the rotor in basket and carries out dipping lacquer processing by processing, and automation carries out.In addition, passing through setting heating device
Pre- hot-working can be carried out to the rotor in transmit process with thermal circulation fan, pass through temperature driver, position sensor
Guarantee that technological temperature condition and transmission position are accurate.
In the description of the utility model patent, it is to be understood that term " center ", " longitudinal direction ", " transverse direction ", " length
Degree ", " width ", " thickness ", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom" "inner",
The orientation or positional relationship of the instructions such as "outside", " clockwise ", " counterclockwise ", " axial direction ", " radial direction ", " circumferential direction ", " row ", " column " is
It is based on the orientation or positional relationship shown in the drawings, is merely for convenience of description the utility model patent and simplifies description, rather than
The device or element of indication or suggestion meaning must have a particular orientation, be constructed and operated in a specific orientation, therefore cannot
It is interpreted as the limitation novel to the utility model patent.
In addition, term " first ", " second " are used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance
Or implicitly indicate the quantity of indicated technical characteristic.Define " first " as a result, the feature of " second " can be expressed or
Implicitly include at least one this feature.In the description of the utility model patent, the meaning of " plurality " is at least two, such as
Two, three etc., unless otherwise specifically defined.
In utility model patent unless specifically defined or limited otherwise, term " installation ", " connected ", " connection ",
The terms such as " fixation ", " connected " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or at one
Body；It can be mechanical connection, be also possible to be electrically connected；It can be directly connected, can also indirectly connected through an intermediary, it can
To be the interaction relationship of connection or two elements inside two elements, unless otherwise restricted clearly.For this field
Those of ordinary skill for, can understand concrete meaning of the above-mentioned term in the utility model patent as the case may be.
In the utility model patent unless specifically defined or limited otherwise, fisrt feature in second feature "upper" or
"lower" can be that the first and second features directly contact or the first and second features are by intermediary mediate contact.Moreover, the
One feature can be fisrt feature above the second feature " above ", " above " and " above " and be directly above or diagonally above the second feature, or
First feature horizontal height is merely representative of higher than second feature.Fisrt feature is under the second feature " below ", " below " and " below "
It can be fisrt feature to be directly under or diagonally below the second feature, or be merely representative of first feature horizontal height less than the second spy
Sign.
The embodiments of the present invention is explained in detail in conjunction with attached drawing above, but the utility model is not limited to be retouched
The embodiment stated.For a person skilled in the art, right in the case where not departing from the utility model principle and spirit
These embodiments carry out a variety of change, modification, replacement and modification, still fall in the protection scope of the utility model.
Claims (9)
1. a kind of semi-automatic dip painting installation, which is characterized in that followed including rack, conveyer chain, paint bath automatic lifting component and heat
Ring blower, the rack is interior to form an accommodating cavity, and the accommodating cavity is alongst provided with conveyer chain, and the conveyer chain is equal
The even multiple loading baskets of carry, the paint bath automatic lifting component is arranged below the conveyer chain, is provided in the accommodating cavity
Heating device, the thermal circulation fan form hot air circulation air-flow in the accommodating cavity；The conveyer chain will be placed with motor
The loading basket of rotor is transported to right above the paint bath automatic lifting component, the paint bath automatic lifting Component driver paint bath
It moves up, the rotor loaded in basket is immersed in the paint bath.
2. semi-automatic dip painting installation according to claim 1, which is characterized in that the both ends of the accommodating cavity are respectively arranged with
One group of chain wheel assembly, vertical setting up and down, two conveyer chains are separately positioned on the sprocket wheel for the chain wheel assembly of the same end
The both ends of component.
3. semi-automatic dip painting installation according to claim 2, which is characterized in that the accommodating cavity surrounding is provided with heat preservation
Layer, wherein one end of the insulating layer is provided with opening and forms feeding station.
4. semi-automatic dip painting installation according to claim 3, which is characterized in that be provided with collection wind on the feeding station
Case, the air hose that the air collecting box is arranged by the frame top are connect with an exhaust blower.
5. semi-automatic dip painting installation according to claim 3, which is characterized in that multiple thermal circulation fans are arranged in institute
The top of accommodating cavity is stated, the impeller of the thermal circulation fan is threaded through in the insulating layer.
6. semi-automatic dip painting installation according to claim 2, which is characterized in that the bottom for stating rack is provided with chain driving electricity
Machine, the chain driving motor drive the chain wheel assembly by a driving axis connection, drive the conveyer chain loopy moving.
7. semi-automatic dip painting installation according to claim 1, which is characterized in that the paint bath automatic lifting component includes paint
Slot mounting base, the first speed reducer and the second speed reducer, first speed reducer is connect by a belt pulley with driving motor, described
First speed reducer and the second speed reducer pass through a transmission axis connection, the output end of first speed reducer and second speed reducer
It is separately connected one screw rod of driving, is arranged with nut respectively on the screw rod, the both ends of the paint bath mounting base are fixedly mounted on institute
It states on nut, the paint bath is fixed in the paint bath mounting base.
8. semi-automatic dip painting installation according to claim 7, which is characterized in that four apex angle positions of the paint bath mounting base
It sets and is respectively arranged with a guide rod, the paint bath is connect by a connector with the paint case of outside setting.
9. semi-automatic dip painting installation according to claim 1, which is characterized in that the semi-automatic dip painting installation further includes control
Case processed, the control cabinet are connect with electrical equipment, and receive the detection of the temperature sensor, position sensor that are arranged in rack
Signal.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821935644.XU CN209200892U (en) | 2018-11-22 | 2018-11-22 | A kind of semi-automatic dip painting installation |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821935644.XU CN209200892U (en) | 2018-11-22 | 2018-11-22 | A kind of semi-automatic dip painting installation |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209200892U true CN209200892U (en) | 2019-08-02 |
Family
ID=67425524
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821935644.XU Expired - Fee Related CN209200892U (en) | 2018-11-22 | 2018-11-22 | A kind of semi-automatic dip painting installation |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209200892U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113452225A (en) * | 2021-08-03 | 2021-09-28 | 武汉荣誉机电设备工程有限公司 | Motor stator core dip coating frock |
-
2018
- 2018-11-22 CN CN201821935644.XU patent/CN209200892U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113452225A (en) * | 2021-08-03 | 2021-09-28 | 武汉荣誉机电设备工程有限公司 | Motor stator core dip coating frock |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN209200892U (en) | A kind of semi-automatic dip painting installation | |
| CN109332096A (en) | A kind of drop paint equipment of automatic loading/unloading | |
| CN209597579U (en) | A kind of automatic-sealed door of dip painting installation | |
| CN110011499B (en) | Heating and cooling production line for motor stator paint dipping | |
| CN213335355U (en) | Explosion-proof heated air circulation oven of stoving uniformity | |
| CN210321047U (en) | Drying equipment for precision casting | |
| CN209849160U (en) | Environment-friendly dip coating equipment | |
| CN111029013B (en) | Heat-cycle-resistant enameled wire and production process thereof | |
| CN210339533U (en) | Positioning and conveying device for high-frequency transformer production | |
| CN207303245U (en) | A kind of dual input exports lithium battery automatic drying cooling system | |
| CN105471206B (en) | Method and system for dipping paint on stator with winding of motor | |
| CN209759509U (en) | Energy-saving aging furnace | |
| CN212461260U (en) | Flame-retardant plastic insulated cable drying equipment | |
| CN210532857U (en) | Energy-conserving drying equipment of food | |
| CN219187595U (en) | Paint dipping equipment for producing transformer | |
| CN215469326U (en) | Bearing heater with high heat dissipation efficiency | |
| CN220265736U (en) | Heating and heat-preserving device of annealing furnace for zinc wire production | |
| CN111697778A (en) | Groove insulation mounting device for plastic package motor semi-stator iron core and using method thereof | |
| CN219433634U (en) | Electric core baking device | |
| CN219381536U (en) | Sealing strip extrusion equipment | |
| CN214455738U (en) | High-speed bedroom transverse winding machine | |
| CN210503455U (en) | Packaging hot-pressing device for producing bath balls | |
| CN219133283U (en) | Copper bar shrinkage tube heating machine | |
| CN220413483U (en) | Spring steel wire heat treatment device | |
| CN210736898U (en) | Automatic coating soaking device for processing inner pot of electric cooker |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190802 Termination date: 20211122 |