CN209182697U - A kind of fracturing unit truck monitoring system - Google Patents
A kind of fracturing unit truck monitoring system Download PDFInfo
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- CN209182697U CN209182697U CN201920257993.9U CN201920257993U CN209182697U CN 209182697 U CN209182697 U CN 209182697U CN 201920257993 U CN201920257993 U CN 201920257993U CN 209182697 U CN209182697 U CN 209182697U
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- headlamp
- engine
- power supply
- alarm
- fracturing
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Abstract
The utility model discloses a kind of fracturing unit truck monitoring systems, are related to fracturing unit truck, solve the problems, such as the temperature of detection and pressure data it is inaccurate and fracturing unit truck evening need of work separately set headlamp.The utility model includes power unit, monitor portion, the power unit is connect with the first power supply line and the second power supply line, first power supply line is electric consumption on lighting, second power supply line is power supply electricity consumption, the monitor portion includes engine alarm mechanism, fracturing pump alarm mechanism, using the temperature and pressure of sensor detection engine and fracturing pump, interval 2S acquires 2 temperature values and 2 pressure values, and temperature value is less than preset value or pressure value and prompts less than preset value alarm.The utility model has many advantages, such as that detection efficiency high energy finds the problem in time, increases lighting circuit and facilitate night work.
Description
Technical field
The utility model relates to fracturing unit trucks, and in particular to a kind of fracturing unit truck monitoring system.
Background technique
Fracturing unit truck is used to inject high pressure, huge discharge fracturing fluid into well, and stratum is pressed off and proppant is squeezed into crack
Special-purpose vehicle.Be mainly used for oil, gas and water well various fracturing works, it can also be used to hydraulic sand blasting, coal mine high-pressure hydraulic mine,
The operations such as ship high-pressure hydraulic derusting.Equipment can be carried out single machine and on-line job.Mainly by carrier vehicle chassis, ride engine, vehicle
The composition such as platform transmission case, fracturing pump, manifold system, lubricating system, circuit system, air-channel system and hydraulic system.
Engine, the fracturing pump of fracturing unit truck need its temperature of real-time monitoring and pressure, and high oil temperature and low oil pressure can all make
Fracturing unit truck can not work normally, in addition, fracturing unit truck evening need of work separately sets headlamp, it is very inconvenient.
The temperature and pressure data of prior art detection are inaccurate, and the devices such as engine and fracturing pump need special electricity
Source power supply, headlamp need other power supply power supply, and route is extremely complex.
Utility model content
The technical problem to be solved by the utility model is to detection temperature and pressure data it is inaccurate, engine and
The devices such as fracturing pump need special power supply power supply, and headlamp needs other power supply power supply, and complex circuit is inconvenient to overhaul.This
Utility model provides a kind of fracturing unit truck monitoring system to solve the above problems.
The utility model is achieved through the following technical solutions:
A kind of fracturing unit truck monitoring system, including chassis vehicle, engine, fracturing pump, the engine carry dc generator,
It is characterized in that, the system comprises power units, monitor portion；
The power unit provides electric energy, power unit and first by the included dc generator of chassis vehicle and engine
Power supply line connects with the second power supply line, and first power supply line is electric consumption on lighting, for engine, transmission case, pressure
Split pump illumination；Second power supply line is power supply electricity consumption, for providing power supply to engine, fracturing pump；
The monitor portion includes engine alarm mechanism, fracturing pump alarm mechanism；The engine alarm mechanism includes
First temperature sensor, the first oil pressure sensor, the first alarm, first processor, first temperature sensor, the first oil
Pressure sensor, the first alarm, first processor are respectively mounted and are fixed on engine housing, and the first temperature sensor is for acquiring
The temperature signal of engine, the first oil pressure sensor are used to acquire the pressure signal of engine, the first temperature sensor and first
The data of acquisition are sent to first processor by oil pressure sensor, and first processor is used to acquire 2 temperature values and 2 as interval 2S
A pressure value, when temperature value is less than preset value or pressure value less than preset value, then first processor opens the first alarm equipment alarm；
The fracturing pump alarm mechanism include second temperature sensor, the second oil pressure sensor, the second alarm, at second
Manage device；The second temperature sensor, the second oil pressure sensor, the second alarm, second processor are fixedly mounted on pressure break
On pump, second temperature sensor is used to acquire the temperature signal of fracturing pump, and the second oil pressure sensor is used to acquire the pressure of fracturing pump
The data of acquisition are sent to second processor, second processor by force signal, second temperature sensor and the second oil pressure sensor
For acquiring 2 temperature values and 2 pressure values as interval 2S, when temperature value is less than preset value or pressure value less than preset value, then
Second processor opens the second alarm equipment alarm.
The design principle of the technical program are as follows: power unit includes electric consumption on lighting and power supply electricity consumption, is given by electric consumption on lighting
Fracturing unit truck power supply passes through power supply electric energy needed for supplying electricity to engine, fracturing pump raising convenient for working at night.Engine is equipped with hair
Motivation alarm mechanism, fracturing pump are equipped with fracturing pump alarm mechanism, and the data of acquisition are sent to processor by sensor, and processor is used
In the processor when interval 2S acquires 2 temperature values and 2 pressure values, and temperature value is less than preset value less than preset value or pressure value
Alarm for opening alarm.By real-time monitoring engine, the state parameter of fracturing pump, increase service life, improves pressure break efficiency.
Preferably, the first power supply line by after switch control to the first headlamp, the second headlamp, third headlamp,
The power supply of 4th headlamp, the first headlamp, the second headlamp are placed in engine head two sides, third headlamp, the 4th headlamp
It is placed in two sides at the top of fracturing pump, the illumination zone covering of the first headlamp, the second headlamp, third headlamp, the 4th headlamp
Fracturing unit truck is used for night work.
Preferably, the engine alarm mechanism, each component in fracturing pump alarm mechanism are equipped with damping device,
For protecting the safety of component.
Preferably, first headlamp, the second headlamp, third headlamp, the 4th headlamp are energy-saving lamp.
The utility model has the following advantages and benefits:
1, a kind of fracturing unit truck monitoring system of the utility model, first processor are used to acquire 2 temperature values and 2 as interval 2S
A pressure value, when temperature value is less than preset value or pressure value less than preset value, then first processor opens the first alarm equipment alarm,
Second processor is used to acquire 2 temperature values and 2 pressure values as interval 2S, and temperature value is less than pre- less than preset value or pressure value
If when value, then second processor opens the second alarm equipment alarm；Real-time, quickly detection engine sum fracturing pump temperature and
Pressure.
2, a kind of fracturing unit truck monitoring system of the utility model, power unit and the first power supply line and the second power supply line connect
It connects, first power supply line is electric consumption on lighting, for illuminating to engine, transmission case, fracturing pump；Second power supply line is electricity
Source electricity consumption, for providing power supply to engine, fracturing pump；Convenient for working at night, and simplify route.
Detailed description of the invention
Attached drawing described herein is used to provide to further understand the utility model embodiment, constitutes the one of the application
Part does not constitute the restriction to the utility model embodiment.In the accompanying drawings:
Fig. 1 is the structural schematic diagram of the utility model.
Label and corresponding parts title in attached drawing:
1- chassis vehicle, the first headlamp of 11-, the second headlamp of 12-, 13- third headlamp, the 4th headlamp of 14-, 2- hair
Motivation, the first temperature sensor of 21-, the first oil pressure sensor of 22-, the first alarm of 23-, 24- first processor, 3- pressure break
Pump, 31- second temperature sensor, the second oil pressure sensor of 32-, the second alarm of 33-, 34- second processor.
Specific embodiment
For the purpose of this utility model, technical solution and advantage is more clearly understood, below with reference to embodiment and attached drawing,
The utility model is described in further detail, and the exemplary embodiment and its explanation of the utility model are only used for explaining this
Utility model is not intended to limit the scope of the present invention.
Embodiment 1
As shown in Figure 1, a kind of fracturing unit truck monitoring system, including chassis vehicle 1, engine 2, fracturing pump 3, the engine 2
Included dc generator, which is characterized in that the system comprises power units, monitor portion；
The power unit provides electric energy by the included dc generator of chassis vehicle 1 and engine 2, power unit 5 with
First power supply line connects with the second power supply line, and first power supply line is electric consumption on lighting, for engine 2, transmission
Case 4, fracturing pump 3 illuminate；Second power supply line is power supply electricity consumption, for providing power supply to engine 2, fracturing pump 3；Engine is certainly
The dc generator and chassis vehicle of band can charge for power unit, and power unit provides the DC power supply of 20V to 30V, press
According to safety utilization of electric power principle, the first power supply line and the second power supply line are designed with switch and safety device, the electric current of safety device
For by 1.5 times of protection end maximum rated current；
The monitor portion includes engine alarm mechanism, fracturing pump alarm mechanism；The engine alarm mechanism includes
First temperature sensor 21, the first oil pressure sensor 22, the first alarm 23, first processor 24, first temperature sensing
Device 21, the first oil pressure sensor 22, the first alarm 23, first processor 24, which are respectively mounted, to be fixed on 2 shell of engine, and first
Temperature sensor 21 is used to acquire the temperature signal of engine 2, and the first oil pressure sensor 22 is used to acquire the pressure letter of engine 2
Number, the data of acquisition are sent to first processor 24, the first processing by the first temperature sensor 21 and the first oil pressure sensor 22
Device 24 is used to acquire 2 temperature values and 2 pressure values as interval 2S, and temperature value is less than preset value or pressure value is less than preset value
When, then first processor 24 opens the alarm of the first alarm 23；
The fracturing pump alarm mechanism include second temperature sensor 31, the second oil pressure sensor 32, the second alarm 33,
Second processor 34；The second temperature sensor 31, the second oil pressure sensor 32, the second alarm 33, second processor 34
It is fixedly mounted on fracturing pump 3, second temperature sensor 31 is used to acquire the temperature signal of fracturing pump 3, the second oil pressure sensing
Device 32 is used to acquire the pressure signal of fracturing pump 3, second temperature sensor 31 and the second oil pressure sensor 32 for the data of acquisition
It is sent to second processor 34, second processor 34 is used to acquire 2 temperature values as interval 2S and 2 pressure values, temperature value are small
When preset value or pressure value are less than preset value, then second processor 34 opens the alarm of the second alarm 33.Monitor portion control
Object is engine 2 and fracturing pump 3, and the control to engine 2 is to be realized by ECM system module, including engine 2 opens
Stop, emergency stop and throttle adjustment.Control to fracturing pump is shown by the state parameter temperature and pressure of fracturing pump, to fracturing pump
High oil temperature, low oil pressure be more than preset value controlled.
The design principle of the technical program are as follows: power unit includes electric consumption on lighting and power supply electricity consumption, is given by electric consumption on lighting
Fracturing unit truck power supply, convenient for working at night, by power supply with supply electricity to engine 2, fracturing pump 3 improves required electric energy.Engine 2 is equipped with
Engine alarm mechanism, fracturing pump 3 are equipped with fracturing pump alarm mechanism, and the data of acquisition are sent to processor by sensor, handle
Device is used to acquire 2 temperature values and 2 pressure values as interval 2S, when temperature value is less than preset value or pressure value is less than preset value at
Manage the alarm of device alarm for opening.By real-time monitoring engine 2, the state parameter of fracturing pump 3, increase service life, improves pressure
Split efficiency.
Preferably, the first power supply line after switch control to the first headlamp 11, the second headlamp 12, third by illuminating
Lamp 13, the power supply of the 4th headlamp 14, the first headlamp 11, the second headlamp 12 are placed in 2 top two sides of engine, third headlamp
13, the 4th headlamp 14 is placed in 3 top two sides of fracturing pump, the first headlamp 11, the second headlamp 12, third headlamp 13,
The illumination zone of four headlamps 14 covers fracturing unit truck, is used for night work.
Preferably, the engine alarm mechanism, each component in fracturing pump alarm mechanism are equipped with damping device,
For protecting the safety of component, further preferred rubber damping material.
Preferably, first headlamp 11, the second headlamp 12, third headlamp 13, the 4th headlamp 14 are section
Energy lamp, energy conservation and environmental protection.
The utility model has the following advantages and benefits:
1, a kind of fracturing unit truck monitoring system of the utility model, first processor 24 are used to acquire 2 temperature values as interval 2S
With 2 pressure values, when temperature value is less than preset value or pressure value less than preset value, then first processor 24 opens the first alarm
23 alarms, second processor 34 are used to acquire 2 temperature values and 2 pressure values as interval 2S, and temperature value is less than preset value or pressure
When force value is less than preset value, then second processor 34 opens the alarm of the second alarm 33；The pressure of detection engine sum real-time, quickly
Split the temperature and pressure of pump.
2, a kind of fracturing unit truck monitoring system of the utility model, power unit 5 and the first power supply line and the second power supply line
Connection, first power supply line are electric consumption on lighting, for illuminating to engine 2, transmission case 4, fracturing pump 3；Second supply lines
Road is power supply electricity consumption, for providing power supply to engine 2, fracturing pump 3；Convenient for working at night, and simplify route.
Above-described specific embodiment, to the purpose of this utility model, technical scheme and beneficial effects carried out into
One step is described in detail, it should be understood that being not used to limit the foregoing is merely specific embodiment of the present utility model
Determine the protection scope of the utility model, within the spirit and principle of the utility model, any modification for being made equally is replaced
It changes, improve, should be included within the scope of protection of this utility model.
Claims (4)
1. a kind of fracturing unit truck monitoring system, including chassis vehicle (1), engine (2), fracturing pump (3), the engine (2) are included
Dc generator, which is characterized in that the system comprises power units, monitor portion；
The power unit provides electric energy by the included dc generator of chassis vehicle (1) and engine (2), power unit and the
One power supply line connects with the second power supply line, and first power supply line is electric consumption on lighting, for engine (2), transmission
Case (4), fracturing pump (3) illumination；Second power supply line is power supply electricity consumption, for providing power supply to engine (2), fracturing pump (3)；
The monitor portion includes engine alarm mechanism, fracturing pump alarm mechanism；The engine alarm mechanism includes first
Temperature sensor (21), the first oil pressure sensor (22), the first alarm (23), first processor (24), first temperature
Sensor (21), the first oil pressure sensor (22), the first alarm (23), first processor (24) are respectively mounted and are fixed on engine
(2) on shell, the first temperature sensor (21) is used to acquire the temperature signal of engine (2), and the first oil pressure sensor (22) is used
In the pressure signal of acquisition engine (2), the first temperature sensor (21) and the first oil pressure sensor (22) are by the data of acquisition
It is sent to first processor (24), first processor (24) is used to acquire 2 temperature values and 2 pressure values, temperature as interval 2S
When value is less than preset value or pressure value less than preset value, then first processor (24) opens the first alarm (23) alarm；
The fracturing pump alarm mechanism includes second temperature sensor (31), the second oil pressure sensor (32), the second alarm
(33), second processor (34)；The second temperature sensor (31), the second oil pressure sensor (32), the second alarm (33),
Second processor (34) is fixedly mounted on fracturing pump (3), and second temperature sensor (31) is used to acquire the temperature of fracturing pump (3)
Signal is spent, the second oil pressure sensor (32) is used to acquire the pressure signal of fracturing pump (3), second temperature sensor (31) and second
The data of acquisition are sent to second processor (34) by oil pressure sensor (32), and second processor (34) is used for when interval 2S acquisition
2 temperature values and 2 pressure values, when temperature value is less than preset value or pressure value less than preset value, then second processor (34) is opened
Open the second alarm (33) alarm.
2. a kind of fracturing unit truck monitoring system according to claim 1, which is characterized in that first power supply line is by opening
It powers after closing control to the first headlamp (11), the second headlamp (12), third headlamp (13), the 4th headlamp (14), the
One headlamp (11), the second headlamp (12) are placed in two sides at the top of engine (2), third headlamp (13), the 4th headlamp
(14) two sides at the top of fracturing pump (3) are placed in, the first headlamp (11), the second headlamp (12), third headlamp (13), the 4th are shone
The illumination zone of bright lamp (14) covers fracturing unit truck, is used for night work.
3. a kind of fracturing unit truck monitoring system according to claim 1, which is characterized in that the engine alarm mechanism, pressure
The each component split in pump alarm mechanism is equipped with damping device, for protecting the safety of component.
4. a kind of fracturing unit truck monitoring system according to claim 2, which is characterized in that first headlamp (11),
Two headlamps (12), third headlamp (13), the 4th headlamp (14) are energy-saving lamp.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920257993.9U CN209182697U (en) | 2019-02-28 | 2019-02-28 | A kind of fracturing unit truck monitoring system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920257993.9U CN209182697U (en) | 2019-02-28 | 2019-02-28 | A kind of fracturing unit truck monitoring system |
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| Publication Number | Publication Date |
|---|---|
| CN209182697U true CN209182697U (en) | 2019-07-30 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920257993.9U Expired - Fee Related CN209182697U (en) | 2019-02-28 | 2019-02-28 | A kind of fracturing unit truck monitoring system |
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| CN (1) | CN209182697U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116345644A (en) * | 2023-05-29 | 2023-06-27 | 中车永济电机有限公司 | High-energy-efficiency electrically-driven coalbed methane fracturing system |
-
2019
- 2019-02-28 CN CN201920257993.9U patent/CN209182697U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116345644A (en) * | 2023-05-29 | 2023-06-27 | 中车永济电机有限公司 | High-energy-efficiency electrically-driven coalbed methane fracturing system |
| CN116345644B (en) * | 2023-05-29 | 2023-08-15 | 中车永济电机有限公司 | High-energy-efficiency electrically-driven coalbed methane fracturing system |
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190730 Termination date: 20200228 |
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| CF01 | Termination of patent right due to non-payment of annual fee |