CN209182154U - The surface quality detection device of twisting steel wire - Google Patents
The surface quality detection device of twisting steel wire Download PDFInfo
- Publication number
- CN209182154U CN209182154U CN201821804360.7U CN201821804360U CN209182154U CN 209182154 U CN209182154 U CN 209182154U CN 201821804360 U CN201821804360 U CN 201821804360U CN 209182154 U CN209182154 U CN 209182154U
- Authority
- CN
- China
- Prior art keywords
- tension
- steel wire
- twisting
- surface quality
- twisting steel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn - After Issue
Links
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 127
- 239000010959 steel Substances 0.000 title claims abstract description 127
- 238000001514 detection method Methods 0.000 title claims abstract description 54
- 241000606750 Actinobacillus Species 0.000 claims abstract description 13
- 238000006243 chemical reaction Methods 0.000 claims description 15
- 230000001105 regulatory effect Effects 0.000 claims description 6
- 230000007547 defect Effects 0.000 claims description 5
- 230000005540 biological transmission Effects 0.000 claims description 2
- 230000015572 biosynthetic process Effects 0.000 claims description 2
- 239000000956 alloy Substances 0.000 claims 1
- 229910045601 alloy Inorganic materials 0.000 claims 1
- 238000005452 bending Methods 0.000 abstract description 3
- 239000011265 semifinished product Substances 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 description 10
- 238000000034 method Methods 0.000 description 9
- 230000008569 process Effects 0.000 description 8
- 238000010586 diagram Methods 0.000 description 7
- 238000000691 measurement method Methods 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 229910001335 Galvanized steel Inorganic materials 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- 230000001154 acute effect Effects 0.000 description 1
- 230000003321 amplification Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 239000008397 galvanized steel Substances 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000003199 nucleic acid amplification method Methods 0.000 description 1
- 238000012372 quality testing Methods 0.000 description 1
- 230000000284 resting effect Effects 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
Landscapes
- Ropes Or Cables (AREA)
Abstract
The utility model provides a kind of surface quality detection device of twisting steel wire, which includes: actinobacillus device；Bend band, including bow band main body and a plurality of arch cemented carbide components；First tension detecting apparatus, to detect the first tension before twisting steel wire enters bow band；Second tension detecting apparatus, to detect second tension of the twisting steel wire after bending band；Traction device, the hauling speed set to drive twisting steel wire pass through bow band；Take-up, to carry out take-up with steel wire to by the twisting of traction device；And control assembly, relatively and whether within a preset range to sentence the difference of the first tension and second tension, if judging result be it is no, show that the surface quality of twisting steel wire is unqualified.The utility model can identify the superiority and inferiority of steel wire surface quality, guarantee that strander runs smoothly, and prevent whole fracture of rope during twisting, reduce the generation of semi-finished product.
Description
Technical field
The utility model relates to the production field of steel cord, steel strand wires and wirerope more particularly to a kind of twisting steel
The surface quality detection device of silk.
Background technique
Steel cord is the important framework material of automobile tire, and manufacturing process needs to carry out stringent technology controlling and process.
Moreover, certain pairs of tire qualities require particularly severe tiremaker when purchasing steel cord, also have to cord solder joint
Corresponding control standard.So the generation that can utmostly reduce semi-finished product can not only reduce in steel cord production process
The working strength of worker is also able to ascend the competitiveness of company, the final cost for reducing product.Due to the whole rugosity of steel cord
Specification is less than normal, and composition gauge of wire is just thinner.For the Testing index of current enterprise, steel wire is right after wet drawing drawing
In addition to coating weight, there is no the related detections of other and steel wire surface quality other than thickness in the Testing index of steel wire, thus
And the hidden danger of quality formed is also known to nobody.Moreover, surface quality detection patent relevant with this thin specification wire is also basic
No.Currently, some types of the production of steel cord due to being restricted by interior pay-off equipment, use at many Guo Xian mechanisms
It is in the form of sliding friction by the way that (the flywheel bow of unwrapping wire formula double twisting device, core filaments enter lathe inside and steel wire twirl in such as
Go out bearing sleeve when lathe after conjunction), the superiority and inferiority of steel wire surface quality directly affects during twisting between these components of lathe
Frictional force, traction wheel needs to provide bigger tractive force, and when tractive force is greater than the limit that can bear of steel cord, just
Whole fracture of rope can occur.
Utility model content
Therefore, one of the purpose of this utility model is to provide a kind of surface quality measurement method of twisting steel wire and dress
It sets, adds to solve the hard grind that the prior art is generated due to steel wire surface quality in the process of producing product such as steel cord
The problem of acute, frictional force increases.
In order to achieve the above object, the utility model provides a kind of surface quality detection device of twisting steel wire, feature exists
In the surface quality detection device of the twisting steel wire includes: actinobacillus device, to be carried out to the detected twisting with steel wire
Unwrapping wire；Bend band, including bow band main body and a plurality of arch cemented carbide components, a plurality of arch form cemented carbide components are successively
Interval first distance, which arranges and is fixed on formation one in bow band main body, is drained through string holes；First tension detecting apparatus, is set to this
Between actinobacillus device and the bow band, to detect the twisting steel wire into the first tension before the bow band；The inspection of second tension
Device is surveyed, to detect second tension of the twisting steel wire after the bow band, and the bow band is set to first tension inspection
It surveys between device and second tension detecting apparatus；Traction device, to drive the hauling speed of the twisting steel wire to set
Pass through the bow band；Take-up, to carry out take-up with steel wire to by the twisting of the traction device, traction device setting
Between second tension detecting apparatus and the take-up；And control assembly, with first tension detecting apparatus and should
Second tension detecting apparatus coupling, relatively and to judge the difference of first tension and second tension whether in preset range
It is interior, if judging result be it is no, show that the surface quality of the twisting steel wire is unqualified；If the determination result is YES, then show this
The surface quality of twisting steel wire is qualified.
As optional technical solution, which includes control panel and computer, which passes through data
Line is connected with the computer, which includes PLC control module, data acquisition module, data conversion display module, tension
Comparison module, sound and light alarm module；The data acquisition module is connected with the tension comparison module, the data conversion display module,
The tension comparison module, the data conversion display module and the sound and light alarm module are controlled by CAN or LIN bus and the PLC
Molding block is connected；It is provided with acoustic-optic alarm on the control cabinet panel, the acoustic-optic alarm and the sound and light alarm module
Output port be connected；The preset range is preset in the tension comparison module；The data acquisition module acquires in real time should
First tension and second tension, and shown first tension and second tension by the data conversion display module
In on the interface of the computer, the tension comparison module is by the difference of first tension and second tension and the preset range
It is compared, which controls the sound and light alarm module according to comparison result and work.
As optional technical solution, it is additionally provided with operation button on the control panel, the operation button is to set this
The hauling speed of traction device.
As optional technical solution, which includes paying out reel and the laying tension tune with the unwrapping wire axis connection
Regulating device, of the laying tension regulating device to adjust the twisting steel wire according to the intensity rank of twisting steel wire
Power.
As optional technical solution, the flat and smooth zero defect of the inner surface of arch cemented carbide components, and cable-through hole with
It is sliding friction between the twisting steel wire.
As optional technical solution, which is the steel bar main body for being 20mm with a thickness of 3mm, width with main body.
As optional technical solution, first tension detecting apparatus include frame, cabling directive wheel, pressure directive wheel and
Component of piezoelectric conversion, the pressure converting elements are connect with the control assembly, which is made of bottom plate and column, on the bottom plate
Pressure converting elements are fixedly installed with, which connects the bottom end of tension detection axis, which can be rotated
Ground is installed on the top of the tension detection axis, wherein two columns are respectively arranged at the two sides of the tension detection axis, the tension
Detection axis is parallel with the column two, and the top of each column is rotatably mounted with the cabling directive wheel, the cabling directive wheel
Center is less than the pressure directive wheel center at a distance from the bottom plate at a distance from the bottom plate, which successively passes through wherein
One cabling directive wheel, pressure directive wheel and wherein another cabling directive wheel；Second tension detecting apparatus with this first
Force checking device structure is identical.
It further include wireless transmitter, the signal wire of the pressure converting elements and the wireless hair as optional technical solution
Emitter connection, connect through the wireless transmitter with the control assembly.
As optional technical solution, which includes tension arm, bus cable device and Receiving wire wheel, which uses
Steel wire successively passes through the tension arm, the bus cable device and the Receiving wire wheel.
The course of work of the surface quality detection device of a kind of twisting steel wire of the utility model are as follows: run twisting use
The surface quality detection device of steel wire, twisting steel wire successively pass through the actinobacillus device, first tension detecting apparatus, the bow
Band, second tension detecting apparatus, the traction device and the take-up, and should using first tension detecting apparatus detection
Twisting steel wire enters the bow with the first preceding tension；And the twisting is detected using second tension detecting apparatus and is passed through with steel wire
The second tension after crossing the bow band；And relatively and judge the difference of first tension and second tension whether in preset range
It is interior, if judging result be it is no, show that the surface quality of the twisting steel wire is unqualified；If the determination result is YES, then show this
The surface quality of twisting steel wire is qualified.
Compared with prior art, the beneficial effects of the utility model are that the detection device is able to detect different surfaces matter
The variation of the steel wire of amount and bow band generation sliding friction backward pull, therefore, it is determined that the steel wire is if appropriate for twisting, it can be effective
It rejects in drawing process due to the steel wire that is bad and causing surface quality existing defects that lubricates, radiates, so that steel wire be avoided to make
With causing whole fracture of rope or fracture of wire in the process.And the twisting of the utility model uses the surface quality detection device of steel wire as one
The detection device of kind steel wire surface quality, device fabrication is simple, easy to operate.
The advantages of about the utility model and spirit can be described in detail by utility model below and institute's accompanying drawings obtain into
The understanding of one step.
Detailed description of the invention
Fig. 1 is the overall schematic according to the surface quality detection device of the twisting steel wire of the utility model；
Fig. 2 is the enlarged diagram of the actinobacillus device in Fig. 1；
Fig. 3 is the enlarged diagram of the first tension detecting apparatus in Fig. 1；
Fig. 4 is the enlarged diagram of the bow band in Fig. 1；
Fig. 5 is the enlarged diagram of the take-up in Fig. 1.
Specific embodiment
As shown in Figs. 1-5, Fig. 1 is to be shown according to the entirety of the surface quality detection device of the twisting steel wire of the utility model
It is intended to；Fig. 2 is the enlarged diagram of the actinobacillus device in Fig. 1；Fig. 3 is the amplification signal of the first tension detecting apparatus in Fig. 1
Figure；Fig. 4 is the enlarged diagram of the bow band in Fig. 1；Fig. 5 is the enlarged diagram of the take-up in Fig. 1.The utility model mentions
For a kind of surface quality detection device of twisting steel wire, the surface quality detection device of the twisting steel wire includes: unwrapping wire dress
Set 1, bow band 4, the first tension detecting apparatus 2, the second tension detecting apparatus 3, traction device 5, take-up 6 and control group
Part.
Wherein, actinobacillus device 1 is to carry out steady unwrapping wire with steel wire 16 to detected twisting.As shown in Fig. 2, unwrapping wire fills
It sets 1 and includes paying out reel 8 and the laying tension regulating device 9 connecting with paying out reel 8, laying tension regulating device 9 is to basis
The tension of the intensity rank adjustment twisting steel wire 16 of twisting steel wire 16 is to meet device requirement.Bending band 4 includes bow band main body
13 and a plurality of arch cemented carbide components 14, these arch form cemented carbide components 14 are successively spaced first distance arrangement and fix
It is drained through string holes in forming one in bow band main body 13, twisting is drained through in string holes from this with steel wire 16 and is passed through, moreover, the two of bow band 4
End is additionally provided with guide wheel 17 to be oriented to the twisting steel wire 16.And arch form cemented carbide components 14 are fixed on by fixing bolt 15
In bow band main body 13.Above-mentioned bow is, for example, 3mm thickness, the steel bar main body of 20mm wide with main body 13, in addition, arch cemented carbide components
The flat and smooth zero defect of 13 inner surface, and be sliding friction between cable-through hole and twisting steel wire 16.
First tension detecting apparatus 2 is set between actinobacillus device 1 and the bow band 4, to detect the twisting steel wire 16
The first tension into before bow band 4.Second tension detecting apparatus 3 is to detect the twisting steel wire 16 after the bow band 4
The second tension, and bend band 4 be set between first tension detecting apparatus 2 and the second tension detecting apparatus 3.Traction device 5
To drive the twisting steel wire 16 to pass through the bow band 4 with the hauling speed of setting.Take-up 6 to by the traction to fill
The twisting for setting 5 carries out take-up with steel wire 16, which is set to second tension detecting apparatus 3 and the take-up 6
Between.Control assembly and the first tension detecting apparatus 2 and second tension detecting apparatus 3 couple, to relatively and judge should
The difference of first tension and second tension whether within a preset range, if judging result be it is no, show the twisting steel wire
Surface quality it is unqualified；If the determination result is YES, then show that the surface quality of the twisting steel wire is qualified.Because for a certain
The conventional production steel wire of kind, two tension detection in the case where defined laying tension, in utility model device
Tension difference value can be stablized in some section on device.And when tension difference value is greater than the upper limit in section, it first has to evade such
The concentration twisting of steel wire；Its secondary concern steel wire wet draws process or other process to whether there is problem, prevents even more serious
Steel wire surface quality problem occurs.
In addition, control assembly includes control panel 7 and computer 100 in present embodiment, which passes through number
Be connected according to line with computer 100, computer 100 include PLC control module, data acquisition module, data conversion display module,
Tension comparison module, sound and light alarm module；The data acquisition module and the tension comparison module, the data conversion display module phase
Even, the tension comparison module, the data conversion display module and the sound and light alarm module pass through CAN or LIN bus and the PLC
Control module is connected；It is provided with acoustic-optic alarm on the control cabinet panel, the acoustic-optic alarm and the sound-light alarm mould
The output port of block is connected；The preset range is preset in the tension comparison module；The data acquisition module acquires in real time
First tension and second tension, and shown first tension and second tension by the data conversion display module
It is shown on the interface of the computer 100, the tension comparison module is pre- with this by the difference of first tension and second tension
If range is compared, which controls the sound and light alarm module according to comparison result and works.
And it is additionally provided with operation button on control panel 7, to set the hauling speed of traction device 5.
In addition, further including memory module in computer 100, the memory module is connected with PLC control module and deposits in real time
Store up above-mentioned first tension and the second tension values.
As shown in figure 3, the first tension detecting apparatus 2 includes frame 21, cabling directive wheel 10, pressure directive wheel 11 and piezoelectricity
Conversion element 12, pressure converting elements 12 are connect with control assembly, and frame 21 is made of bottom plate and column 110, solid on bottom plate
Dingan County is equipped with pressure converting elements 12, and pressure converting elements 12 connect the bottom end of tension detection axis 120, and pressure directive wheel 11 can turn
It is installed on the top of tension detection axis 120 dynamicly, wherein two root posts 110 are respectively arranged at the two sides of tension detection axis 120,
Power detection axis 120 is parallel with column 110, and the top of each column 110 is rotatably mounted with cabling directive wheel 10, cabling
10 center of directive wheel is less than 11 center of pressure directive wheel at a distance from bottom plate at a distance from bottom plate, and twisting steel wire 16 successively passes through
Wherein a cabling directive wheel 10, pressure directive wheel 11 and wherein another cabling directive wheel 10.Moreover, preferably, this implementation
In mode, the second tension detecting apparatus 3 is identical as 2 structure of the first tension detecting apparatus.In addition, above-mentioned two cabling directive wheel 10
Diameter it is identical, and two cabling directive wheels 10 are identical at a distance from the bottom plate.
In another embodiment, the surface quality detection device of the twisting steel wire of the utility model further includes wireless transmission
Device, wherein the signal wire of pressure converting elements 12 is connect with wireless transmitter, is connect through wireless transmitter with control assembly.
As shown in figure 5, take-up 6 includes tension arm 18, bus cable device 19 and Receiving wire wheel 20, twisting steel wire 16
Successively pass through tension arm 18, bus cable device 19 and Receiving wire wheel 20, above structure combination traction device can drive twisting
Bow band 4 is passed through with the speed set with steel wire and carries out steady take-up.
In addition, the utility model also provides a kind of surface quality measurement method of twisting steel wire, the twisting steel wire
Surface quality measurement method includes:
The surface quality detection device of twisting steel wire as described above is provided；
The surface quality detection device of above-mentioned twisting steel wire is run, twisting steel wire successively passes through the actinobacillus device, is somebody's turn to do
First tension detecting apparatus, the bow band, second tension detecting apparatus, the traction device and the take-up, and using the
One tension detecting apparatus detection twisting steel wire enters bow with the first preceding tension；And it is detected using the second tension detecting apparatus
Second tension of the twisting steel wire after bending band；And
Relatively and whether within a preset range judge the difference of the first tension and the second tension, if judging result be it is no,
Show that the surface quality of the twisting steel wire is unqualified；If the determination result is YES, then show the surface quality of the twisting steel wire
It is qualified.
It further illustrates combined with specific embodiments below.
Embodiment 1:
The present embodiment detects before carrying out twisting to the steel wire of unwrapping wire double twisting device twisting in XD-12.It is right since steel wire is more
Steel wire before twisting uses sampling Detection method.Gauge of wire specification is the copper facing monofilament of 0.225HTmm, and Fracture Force is
130N.The laying tension of monofilament is controlled as 13N ± 2N by adjusting tension-adjusting gear 9, passes through the setting traction of control panel 7
The hauling speed of device 5 is 1.0m/s.In the case where steel wire surface quality is without exception, the steel wire of Φ 0.225HTmm is passing through
After the surface quality detection device of the utility model, the number of the numerical value of the second tension detecting apparatus 3 and the first tension detecting apparatus 2
The difference of value can fall between 32N~55N that (formulation of this range criterion is the Φ 0.225HTmm steel wire according to live normal twisting
Detection data statistics gained), when the difference of the second tension detecting apparatus 3 and the numerical value of the first tension detecting apparatus 2 is greater than 55N,
It should be traced to source according to the number of surveyed monofilament, check whether Wet drawing machine bed mold needs to replace in advance, whether lubricating fluid index
There are exceptions, while should separate and come into operation with the steel wire of the same batch of detected monofilament, cannot concentrate in a strander twisting
System.The several of the whole fracture of rope of lathe can be substantially reduced to the detection judgement of steel wire surface quality before twisting by the utility model
Rate reduces the generation of semi-finished product.
Embodiment 2
The steel wire of XD-6 double twisting device twisting is tested when the implementation case is to whole fracture of rope.Production rugosity is 6 × 7-
When IWS- Φ 2.0mm galvanized steel wire rope, strand is by XD-6 double twisting device twisting.The zinc-plated monofilament of twisting is Φ 0.21NTmm,
Fracture Force is 100N.The galvanized wire that producing initial stage drawing uses is the Φ 1.20NTmm galvanized wire that 2 years or so are stored in warehouse,
Twisting is carried out after drawing water tank lathe drawing overly moist, the Φ 0.21NTmm monofilament after drawing passes through laboratory testing, and Fracture Force is beaten
It is qualified to tie the indices such as power, coating weight.And found during XD-6 double twisting device twisting, production process is very unstable,
Always there is a situation where the whole fracture of rope of lathe, produce the strand much less than fixed length, part lathe is even in debugging process
Whole fracture of rope will occur.In the case where lathe laying tension does not have exception and monofilament Fracture Force qualified, monofilament is disconnected
Mouth still shows apparent constriction.Six wheel monofilament being frequent in whole fracture of rope lathe are used using the twisting of the utility model
The surface quality detection device of steel wire carries out monofilament surface quality testing, and the laying tension of actinobacillus device 1 is set to 10N ± 2N,
The hauling speed of traction device 5 is set as 0.5m/s by control panel 7.The results show that the second tension detecting apparatus 3 and first
The difference of the tension values of tension detecting apparatus 2 is respectively 50N, 51N, 48N, 50N, 45N, 31N.To same in the normal lathe of twisting
Batch Φ 0.21NTmm unwrapping wire monofilament line of keeping on file is detected, the results show that the second tension detecting apparatus 3 and the first tension detect
The difference of the tension values of device 2 is respectively 21N, 24N, 35N, 30N, 28N, 40N.To zinc-plated using the Φ 1.20NTmm of new production
Φ 0.21NTmm monofilament after silk drawing measures, the results show that the second tension detecting apparatus 3 and the first tension detecting apparatus
The difference of 2 tension values is respectively 20N, 23N, 19N, 21N, 20N, 21N.From the point of view of this three groups of data comparisons, due to Φ
The 1.20NTmm galvanized wire resting period is longer, and Zinc coat quality reduces, and the monofilament surface quality after drawing drawing overly moist is same
Sample is deteriorated, and when detection causes steel wire and bend the hard grind degree of band 2 to aggravate, and frictional force increases.
In conclusion the utility model is able to detect the steel wire of different surfaces quality and sliding friction backward pull occurs for bow band
Variation, therefore, it is determined that the steel wire if appropriate for twisting, can effectively reject in drawing process due to lubricate, radiate it is bad and
Cause the steel wire of surface quality existing defects, so that steel wire be avoided to cause whole fracture of rope or fracture of wire in use.And this
The twisting of utility model uses the surface quality detection device of steel wire as a kind of detection device of steel wire surface quality, device fabrication
Simply, easy to operate.
By the above detailed description of preferred embodiments, it is intended to more clearly describe the feature of the utility model and essence
Mind, and not the protection scope of the utility model is limited with above-mentioned disclosed preferred embodiment.On the contrary,
The purpose is to wish to cover various changes and have the guarantor for being arranged in the claim that the utility model to be applied of equality
It protects in range.Therefore, the applied scope of protection of the claims of the utility model should illustrate that work is most broad according to above-mentioned
Explanation, with cause its cover it is all possible change and tool equality arrangement.
Claims (9)
1. a kind of surface quality detection device of twisting steel wire, which is characterized in that the surface quality detection of the twisting steel wire
Device includes:
Actinobacillus device, to carry out unwrapping wire with steel wire to the detected twisting；
Bend band, including bow band main body and a plurality of arch cemented carbide components, a plurality of arch form cemented carbide components are successively
Interval first distance, which arranges and is fixed on formation one in bow band main body, is drained through string holes；
First tension detecting apparatus is set between the actinobacillus device and the bow band, should to detect twisting steel wire entrance
Bend the first tension before band；
Second tension detecting apparatus, to detect second tension of the twisting steel wire after the bow band, and the bow band is arranged
Between first tension detecting apparatus and second tension detecting apparatus；
Traction device, the hauling speed set to drive the twisting steel wire pass through the bow band；
Take-up, to carry out take-up with steel wire to by the twisting of the traction device, the traction device be set to this
Between two tension detecting apparatus and the take-up；And
Control assembly is coupled with first tension detecting apparatus and second tension detecting apparatus, to relatively and judge should
The difference of first tension and second tension whether within a preset range, if judging result be it is no, show the twisting steel wire
Surface quality it is unqualified；If the determination result is YES, then show that the surface quality of the twisting steel wire is qualified.
2. the surface quality detection device of twisting steel wire as described in claim 1, which is characterized in that the control assembly includes
Control panel and computer, the control panel are connected by data line with the computer, which includes PLC control mould
Block, data acquisition module, data conversion display module, tension comparison module, sound and light alarm module；The data acquisition module with should
Tension comparison module, the data conversion display module are connected, the tension comparison module, the data conversion display module and the sound
Light alarm module is connected by CAN or LIN bus with the PLC control module；Sound-light alarm is provided on the control cabinet panel
Device, the acoustic-optic alarm are connected with the output port of the sound and light alarm module；It is preset in the tension comparison module
The preset range；The data acquisition module acquires first tension and second tension in real time, and aobvious by the data conversion
Show that first tension and second tension are shown on the interface of the computer by module, the tension comparison module by this first
The difference of tension and second tension is compared with the preset range, which should according to comparison result control
Sound and light alarm module work.
3. the surface quality detection device of twisting steel wire as claimed in claim 2, which is characterized in that on the control panel also
It is provided with operation button, hauling speed of the operation button to set the traction device.
4. the surface quality detection device of twisting steel wire as described in claim 1, which is characterized in that the actinobacillus device includes
Paying out reel and laying tension regulating device with the unwrapping wire axis connection, the laying tension regulating device according to the twisting to use
The intensity rank of steel wire adjusts the tension of the twisting steel wire.
5. the surface quality detection device of twisting steel wire as described in claim 1, which is characterized in that arch hard alloy member
The flat and smooth zero defect of the inner surface of part, and be sliding friction between cable-through hole and the twisting steel wire.
6. the surface quality detection device of twisting steel wire as described in claim 1, which is characterized in that bow band main body is thickness
Degree be 3mm, the steel bar main body that width is 20mm.
7. the surface quality detection device of twisting steel wire as described in claim 1, which is characterized in that first tension detection
Device includes frame, cabling directive wheel, pressure directive wheel and component of piezoelectric conversion, and the pressure converting elements and the control assembly connect
It connects, which is made of bottom plate and column, is fixedly installed with pressure converting elements on the bottom plate, pressure converting elements connection
The bottom end of tension detection axis, the pressure directive wheel are rotatably installed on the top of the tension detection axis, wherein two columns
The two sides of the tension detection axis are respectively arranged at, the tension detection axis is parallel with the column two, and the top of each column can turn
The cabling directive wheel is installed dynamicly, which is less than the pressure directive wheel center and is somebody's turn to do at a distance from the bottom plate
The distance of bottom plate, the twisting steel wire successively pass through wherein a cabling directive wheel, pressure directive wheel and wherein another cabling
Directive wheel；Second tension detecting apparatus is identical as the first tension detecting apparatus structure.
8. the surface quality detection device of twisting steel wire as claimed in claim 7, which is characterized in that further include wireless transmission
Device, the signal wire of the pressure converting elements are connect with the wireless transmitter, are connect through the wireless transmitter with the control assembly.
9. the surface quality detection device of twisting steel wire as described in claim 1, which is characterized in that the take-up includes
Tension arm, bus cable device and Receiving wire wheel, the twisting steel wire successively pass through the tension arm, the bus cable device and the take-up
I-beam wheel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821804360.7U CN209182154U (en) | 2018-11-04 | 2018-11-04 | The surface quality detection device of twisting steel wire |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821804360.7U CN209182154U (en) | 2018-11-04 | 2018-11-04 | The surface quality detection device of twisting steel wire |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209182154U true CN209182154U (en) | 2019-07-30 |
Family
ID=67363071
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821804360.7U Withdrawn - After Issue CN209182154U (en) | 2018-11-04 | 2018-11-04 | The surface quality detection device of twisting steel wire |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209182154U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109406275A (en) * | 2018-11-04 | 2019-03-01 | 江苏兴达钢帘线股份有限公司 | The surface quality detection device and method of twisting steel wire |
-
2018
- 2018-11-04 CN CN201821804360.7U patent/CN209182154U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109406275A (en) * | 2018-11-04 | 2019-03-01 | 江苏兴达钢帘线股份有限公司 | The surface quality detection device and method of twisting steel wire |
| CN109406275B (en) * | 2018-11-04 | 2024-02-27 | 江苏兴达钢帘线股份有限公司 | Device and method for detecting surface quality of steel wire for twisting |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN104034472B (en) | Strander tension on-line metering device, TT&C system and investigating method | |
| CN114544337B (en) | Be used for wire rope tensile properties test to detect machine | |
| CN2837999Y (en) | Data cable strander | |
| CN101275875A (en) | Seabed optical cable tension torque test method and device thereof | |
| CN109406275A (en) | The surface quality detection device and method of twisting steel wire | |
| CN104165796B (en) | Optical cable experimental rig | |
| CN209182154U (en) | The surface quality detection device of twisting steel wire | |
| CN106192499B (en) | Ultra-large type is vertical to turn spindle band machine | |
| CN109829999A (en) | A kind of planet type strander strand calculation method | |
| CN200983027Y (en) | A high-temperature oil well testing optical cable | |
| CN102179415B (en) | On-line measuring method and device of camber of steel plate | |
| CN104165810B (en) | Optical cable twist and warping experimental rig | |
| CN206787945U (en) | A kind of carbon fiber compound cable core bending property detection device | |
| CN208460482U (en) | A kind of cabling device speed regulating mechanism | |
| CN106948198B (en) | Deformation device of steel cord stranding machine | |
| CN204008336U (en) | Optical cable twist and warping test unit | |
| CN102359906B (en) | Sample introducing apparatus of composite material mandrel winding tester | |
| CN212983128U (en) | DTS stranding core machine external pay-off table device | |
| CN204643616U (en) | Flat boom crane lifting altitude measurement mechanism | |
| CN204008275U (en) | Optical cable test unit | |
| CN105510152A (en) | Steel wire rope flexibility measuring method | |
| CN113625285A (en) | Optical cable ultrasonic thickness gauge and optical cable sheath eccentric monitoring structure | |
| CN211112899U (en) | Wire distributing plate of double-twisting stranding machine for elevator steel wire rope | |
| CN106908337A (en) | A kind of wire twist testing machine | |
| RU2440564C1 (en) | Stand to test cargo steel ropes for fatique life (versions) |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20190730 Effective date of abandoning: 20240227 |
|
| AV01 | Patent right actively abandoned |
Granted publication date: 20190730 Effective date of abandoning: 20240227 |
|
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |