CN209177579U - A fully automatic glass splitting and inserting machine - Google Patents

Abstract

The utility model relates to a full-automatic lobe of a leaf of glass, insert a frame all-in-one, it is by inserting a frame conveyer belt, insert frame, former material conveyer belt, lobe of a leaf device, arrangement location cylinder mechanism, X to transport module, touch control panel and can overturn 90 sucking discs etc. and constitute. The utility model discloses a raw materials glass conveys when entering into lobe of a leaf device under the effect of former material conveyer belt, the lobe of a leaf device can split raw materials glass along mar department, arrangement location cylinder mechanism can fix a position the glass after splitting, the sucking disc can be automatic absorb glass under the common drive of X to transport module and Z axle transport module, and transfer it to the higher authority of frame of inserting, the sucking disc overturns earlier under revolving cylinder's drive in 90 earlier again with the vertical each tooth that inserts in the rack on frame upper portion of inserting of glass, it can work uninterruptedly in succession, it makes raw materials glass need not the operation of people's hand participation from the lobe of a leaf to the whole process of frame of inserting, with the purpose of realizing improving production efficiency and productivity greatly, it is more convenient to use.

Description

A fully automatic glass splitting and inserting machine

technical field

The utility model relates to a fully automatic glass slitting and frame-inserting integrated machine.

Background technique

The traditional assembly line body used to transport raw glass requires human hands to break the raw glass with boundary marks into pieces and then put it on the assembly line body for transmission. This operation method not only has low production efficiency and production capacity, but also leads to The labor intensity of workers is high and the labor cost of enterprises is high. And when the glass sheet is conveyed to the end of the assembly line body, it is automatically dropped into the box placed at the end of the assembly line body to realize automatic boxing. The process of the glass sheet falling into the box automatically due to its own gravity is very easy The phenomenon of brokenness occurs, which leads to low yield rate and high loss rate of the product, which does not meet the requirements of large-scale batch, high-efficiency production and high-quality production of enterprises.

SUMMARY OF THE INVENTION

The technical problem to be solved by the utility model is to provide a fully automatic glass splitting and inserting machine with high production efficiency, high production capacity and high operation accuracy. The raw glass with boundary marks is broken into pieces and then put on the assembly line for transmission, resulting in low production efficiency, low production capacity, high labor intensity for workers and high labor costs for enterprises. It also solves the problem of glass sheets When transported to the end of the assembly line, it is often easily broken during the process of automatically falling into the box due to its own gravity, which leads to the problems of high labor intensity for workers and high labor costs for enterprises. The utility model is achieved through the following technical solutions:

A fully automatic glass slitting and frame-inserting integrated machine, comprising a frame, a frame-inserting conveyor belt is arranged on the top of the frame, and a frame-inserting conveyor belt is conveyed on the frame-inserting conveyor belt, and the frame-inserting conveyor belt A raw material conveyor belt is arranged on the upper side, raw glass is conveyed on the raw material conveyor belt, an electric box is arranged on the rear side of the middle part of the raw material conveyor belt, and a split device is arranged on the right end of the raw material conveyor belt, and the split device There is a sorting and positioning cylinder mechanism on the right side of the cylinder mechanism, an X-direction conveying module is arranged on the rear side of the sorting and positioning cylinder mechanism, a Z-axis conveying module is arranged on the front side of the X-direction conveying module, and a Z-axis conveying module is arranged under the Z-axis conveying module The suction cup can be turned 90°.

Preferably, the split device includes a cover plate, a first pulley and a second pulley are respectively arranged under the cover plate, the second pulley is arranged on one side of the first pulley, and the first pulley is connected with the second pulley to be provided with a first pulley. Synchronous belt, passive rollers are arranged under the first synchronous belt, baffles are arranged vertically on the front and rear sides of the cover respectively, one side of one of the baffles is provided with a stepping motor, and the middle of each baffle is installed vertically There is a first bolt that can adjust the height of the first synchronous belt up and down. The left and right sides of the first bolt are respectively vertically installed with second bolts that can adjust the overall height of the split device up and down. The third bolt in the loose state of the first timing belt is provided with springs around the first bolt, the second bolt and the periphery of the first bolt respectively. When the stepper motor starts, the pulley connected to it can be driven to rotate, and the pulley connected to the stepper motor can drive the first synchronous belt to rotate, and the first synchronous belt can drive the other pulley to rotate. When the raw glass is conveyed to the breaking device driven by the raw material conveyor belt, the raw glass can pass between the first synchronous belt and the passive roller in the splitting device. When the raw glass is conveyed directly above the passive roller, due to the The rollers are set in a circle. When the first synchronous belt drives the raw glass to the highest point of the passive rollers, it will generate a downward pressure. This pressure enables the splitting device to split the raw glass along the scratches and split the glass into pieces. The overall height of the device can be adjusted by the second bolt, and the height between the first synchronous belt and the passive roller can be adjusted by the first bolt, so that it can be suitable for conveying raw glass of various thicknesses and for various Leather glass raw materials of different thicknesses are cracked along the scratches.

Preferably, the sorting and positioning cylinder mechanism includes two positioning jigs symmetrically distributed front and rear, each positioning jig is provided with a positioning cylinder below. The positioning cylinder can drive the positioning jig to arrange the position of the raw glass after being split by the splitting device, and then clamp and position the raw glass.

Preferably, the Z-axis transport module includes a Z-direction screw rod, a lifting servo motor is arranged above the Z-direction screw rod, and a rotating cylinder is arranged below the Z-direction screw rod; the suction cup is composed of more than one suction nozzle Yes, the suction nozzle can be flipped through the rotating cylinder, and the suction nozzle and the rotating cylinder can move up and down through the Z-direction screw and driven by the lifting servo motor.

Preferably, the X-direction transport module includes an X-direction rail, on which a slider is slidably arranged, and a third pulley is respectively provided at the left and right ends of the X-direction rail, and the left and right third pulleys are connected with a third pulley. Two synchronous belts, the rear side of one of the third pulleys is provided with a servo motor. The slider and the second timing belt are fixedly connected with screws, and the suction nozzle device is installed on the front side of the slider. The suction nozzle device can move left and right on the X guide rail through the slider and driven by the second timing belt.

Preferably, a touch control panel is provided on the front of the electrical box. The operator can set the conveying speed of the raw material conveyor belt to be faster than the conveying speed of the first synchronous belt in the splitting device by touching the control panel.

The utility model relates to a full-automatic glass splitting and frame-inserting integrated machine, which is composed of a frame, a frame-inserting conveyor belt, a frame-inserting frame, a raw material conveyor belt, a chipping device, and a finishing and positioning cylinder mechanism. , X-direction handling module, electrical box, touch control panel and suction cup that can be turned 90°. The operator of the utility model can input and control various parameters of each device operation by touching the control panel before production, and then put the scratched raw glass on the raw material conveyor belt for transmission, when the raw glass is on the raw material Under the action of the conveyor belt, when it is transported into the slitting device, the slitting device can split the raw glass along the scratch, and the split glass will be sorted and then positioned by the sorting and positioning cylinder mechanism, and the suction cup will pass through the Z axis. The handling module can carry out lifting movement, and the suction cup can move laterally through the X-direction transportation module, so that the suction cup can automatically clamp the cylinder mechanism to be sorted and positioned under the joint drive of the X-direction transportation module and the Z-axis transportation module The glass is adsorbed, and the glass is transferred to the rack conveyed on the rack conveyor belt. The suction cup is turned 90° under the drive of the rotary cylinder, and then the glass is vertically inserted into each tooth in the rack on the upper part of the rack. Then, the suction cup releases the adsorption on the glass and resets and rises under the drive of the Z-axis handling module; when each piece of glass is inserted into the insert frame, the insert frame will automatically move forward by one insert under the action of the insert conveyor belt. The spacing between the rack teeth is to wait for the insertion of the next piece of glass; when the previous rack is fully inserted, the next rack will be automatically moved to the position where the glass is to be inserted under the transmission of the rack conveyor belt, and the above actions are repeated. It not only achieves continuous and uninterrupted work, but also makes the whole process of raw glass from slitting to inserting without manual operation, and its operation process is accurate, which can greatly improve production efficiency and production capacity, and reduce the number of workers The labor intensity is reduced and the labor cost of the enterprise is reduced, the use is more convenient, fast, and practical, and it meets the requirements of large-scale mass production, high-efficiency production and high-quality production of the enterprise.

Description of drawings

For ease of description, the utility model is described in detail by the following preferred embodiments and accompanying drawings.

Fig. 1 is a perspective view of a fully automatic glass splitting and inserting machine of the present utility model.

Fig. 2 is a perspective view of a splitting device in a fully automatic glass splitting and inserting machine of the present invention.

Fig. 3 is a movement state diagram of splitting or compressing the scratched raw glass delivered into it by the splitting device in a fully automatic glass splitting and inserting machine of the present invention.

Fig. 4 is a front view of the movement state of a glass automatic slitter, the slitter device in the frame-inserting integrated machine, the sorting and positioning cylinder mechanism, the suction cup device and the X-direction transport module of the utility model.

Detailed ways

In order to facilitate the understanding of the utility model, the utility model will be described more fully below with reference to the relevant drawings. Preferred embodiments of the utility model are provided in the accompanying drawings. However, the invention may be embodied in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present utility model more thorough and comprehensive.

Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field of this invention.

In this embodiment, as shown in Fig. 1 to Fig. 4, a kind of fully automatic glass slitting and inserting integrated machine of the present invention includes a frame 1, and a frame inserting conveyor belt 2 is arranged on the top of the frame 1, An insertion frame 3 is conveyed on the insertion frame conveyor belt 2, a raw material conveyor belt 4 is arranged above the insertion frame conveyor belt 2, and a raw material glass 5 is conveyed on the raw material conveyor belt 4. The rear side of the middle part of the conveyor belt 4 is provided with an electric box 10, and a split device 6 is arranged above the right end of the raw material conveyor belt 4, and the right side of the split device 6 is provided with a sorting and positioning cylinder mechanism 7, and the rear of the sorting and positioning cylinder mechanism 7 Side is provided with X to transfer module 9, and X is provided with Z axis transfer module 8 to the front side of X transfer module 9, and the following of Z axis transfer module 8 is provided with the sucker 12 that can turn over 90 °.

In one of the embodiments, the split device 6 includes a cover plate 60, a first pulley 61 and a second pulley 62 are respectively arranged under the cover plate 60, the second pulley 62 is arranged on one side of the first pulley 61, and the second pulley 62 is arranged on one side of the first pulley 61. A belt pulley 61 is connected with the second belt pulley 62 to be provided with a first synchronous belt 63, a passive roller 64 is provided below the first synchronous belt 63, and baffle plates 65 are vertically provided on the front and rear sides of the cover plate 60 respectively, one of which is a baffle plate One side of 65 is provided with stepper motor 66, and the middle part of every baffle plate 65 is vertically installed with the first bolt 67 that can adjust the height of the first synchronous belt 63 up and down, and the left and right sides of the first bolt 67 are vertically installed respectively. The second bolt 68 that can adjust the overall height of the split device 6 up and down, the right side of each baffle plate 65 is horizontally provided with the third bolt 69 that can adjust the tightness of the first synchronous belt 63, and surrounds the first bolt 67 and the second bolt respectively. 68 and the periphery of the first bolt 67 are provided with a spring 691 .

In one embodiment, the sorting and positioning cylinder mechanism 7 includes two positioning jigs 71 symmetrically distributed front and rear, each positioning jig 71 is provided with a positioning cylinder 72 below.

In one of the embodiments, the Z-axis transport module 8 includes a Z-direction screw rod 80, a lifting servo motor 81 is arranged on the top of the Z-direction screw rod 80, and a rotary cylinder 82 is arranged under the Z-direction screw rod 80; The suction cup 12 is composed of more than one suction nozzle 121, and the suction nozzle 121 can be turned over 90° by the rotating cylinder 82. It can carry out lifting movement under the driving.

In one of the embodiments, the X-direction transport module 9 includes an X-guiding rail 91, a slider 92 is slidably arranged on the X-guiding rail 91, and a third pulley 93 is respectively provided at the left and right ends of the X-guiding rail 91, The left and right third pulleys 93 are connected with a second timing belt 94 , and a servo motor (not shown) is arranged on the rear side of one of the third pulleys 93 .

In one embodiment, a touch control panel 11 is provided on the front of the electrical box 10 .

The operation process of the glass fully automatic splitting and inserting machine is as follows: the operator can input various parameters to control the operation of each component through the touch control panel 11 before production, and then put the scratched raw glass 5 on the original When the material glass 5 is conveyed under the action of the raw material conveyor belt 4 and enters the splitting device 6, the splitting device 6 can split the raw glass 5 along the scratches, and the split glass is formed by The finishing and positioning cylinder mechanism 7 first sorts out its position and then positions it. The suction cup 12 can carry out lifting motion through the Z-axis transport module 8, and the suction cup 12 can move laterally through the X-direction transport module 9, so that the suction cup 12 can move in the X direction. Under the joint drive of the transfer module 9 and the Z-axis transfer module 8, the glass clamped by the sorting and positioning cylinder mechanism 7 can be automatically absorbed, and the glass can be transferred to the rack 3 conveyed on the rack conveyor belt 2 , the suction cup 12 is turned 90° under the drive of the rotary cylinder 82, and then the glass is vertically inserted into each tooth in the rack on the upper part of the insert frame 3. Then, the suction cup 12 loosens the adsorption of the glass and carries it on the Z axis. Driven by the module 8, it resets and rises; when each piece of glass is inserted into the insert frame 3, the insert frame 3 will automatically move forward by a distance of 3 teeth of the insert frame under the action of the insert conveyor belt 2, waiting for the next piece of glass. Insert until the entire frame 3 is filled with glass; when the previous frame 3 is filled with glass, the next frame 3 will be automatically moved to the position where the glass is to be inserted under the transmission of the frame conveyor belt 2, and the above actions are repeated , so that it can not only realize continuous and uninterrupted work, but also make the whole process of the raw glass 5 from splitting to inserting without manual operation, and its operation process is accurate, which can greatly improve production efficiency and increase production capacity. , And reduce the labor intensity of workers and reduce the labor cost of enterprises, more convenient, faster and more practical to use.

The utility model relates to a full-automatic glass splitting and frame-inserting integrated machine, which is composed of a frame, a frame-inserting conveyor belt, a frame-inserting frame, a raw material conveyor belt, a chipping device, and a finishing and positioning cylinder mechanism. , X-direction handling module, electrical box, touch control panel and suction cup that can be turned 90°. In the utility model, a split device is arranged on the raw material conveyor belt, and the split device can split the raw material glass along the scratch; Arranging and positioning the glass after being split by the splitting device; it is also provided with an X-direction conveying module on the rear side of the sorting and positioning cylinder mechanism and a Z-axis conveying module on the front side of the X-direction conveying module, The suction cup can automatically absorb the glass under the joint drive of the X-direction transfer module and the X-direction transfer module, and insert the glass into each tooth on the upper part of the insert in a vertical direction after turning the glass over 90°, which makes the raw glass The whole process from slitting to inserting into the inserting frame does not require human hands to operate, which enables the glass to be inserted into the inserting frame accurately, and its production efficiency and capacity are high. Breaking the raw glass with boundary marks into pieces and then putting it on the assembly line for transmission, resulting in low production efficiency, low production capacity, high labor intensity for workers and high labor costs for enterprises. It also solves the problem of glass processing When the film is conveyed to the end of the assembly line, it is often easily broken during the process of automatically falling into the box due to its own gravity, which leads to the problems of high labor intensity for workers and high labor costs for enterprises.

The above-described embodiment is only an example of the utility model, and is not used to limit the implementation and scope of rights of the utility model. All the same or equivalent principles and basic structures as described in the claims of the utility model are all protected by the utility model. within range.

Claims (6)

1. A glass full-automatic slivers and frame-inserting integrated machine, characterized in that: it comprises a frame, a frame-inserting conveyor belt is arranged above the frame, and a frame-inserting frame is transmitted on the frame-inserting conveyor belt, so A raw material conveyor belt is arranged above the rack conveyor belt, raw glass is conveyed on the raw material conveyor belt, an electric box is arranged on the rear side of the middle part of the raw material conveyor belt, and an electric box is arranged on the right end of the raw material conveyor belt. There is a split device, the right side of the split device is equipped with a sorting and positioning cylinder mechanism, the rear side of the sorting and positioning cylinder mechanism is equipped with an X-direction transport module, and the front side of the X-direction transport module is equipped with a Z-axis transport module, and the Z-axis transport There is a suction cup that can be flipped 90° under the module. 2. A kind of fully automatic glass splitting and inserting integrated machine according to claim 1, characterized in that: the splitting device includes a cover plate, and a first pulley and a second pulley are respectively arranged under the cover plate, and the second pulley The pulley is arranged on one side of the first pulley, the first pulley is connected with the second pulley to be provided with a first synchronous belt, the bottom of the first synchronous belt is provided with passive rollers, and the front and rear sides of the cover plate are respectively vertically provided with baffles, One side of one of the baffles is provided with a stepping motor, and the middle part of each baffle is vertically installed with a first bolt capable of adjusting the height of the first synchronous belt up and down, and the left and right sides of the first bolt are respectively vertically installed with bolts capable of up and down. The second bolt for adjusting the overall height of the split device, the third bolt which can adjust the tightness of the first timing belt is arranged laterally on the right side of each baffle plate, and the first bolt, the second bolt and the periphery of the first bolt are respectively provided with spring. 3. A fully automatic glass slitting and inserting integrated machine according to claim 1, characterized in that: the finishing and positioning cylinder mechanism includes two positioning jigs symmetrically distributed front and back, and each positioning jig is arranged below There are positioning cylinders. 4. A fully automatic glass splitting and rack-inserting integrated machine according to claim 1, characterized in that: the Z-axis transport module includes a Z-direction screw rod, and a lifting servo motor is arranged on the top of the Z-direction screw rod, There is a rotary cylinder under the Z-direction screw rod; the suction cup is composed of more than one suction nozzle, and the suction nozzle can be turned over by the rotary cylinder, and the suction nozzle and the rotary cylinder pass through the Z-direction screw rod together and Driven by the lifting servo motor, the lifting motion can be carried out. 5. A fully automatic glass slitting and inserting integrated machine according to claim 1, characterized in that: the X-direction transport module includes an X-direction rail, and a slider is provided for sliding on the X-direction rail, and the X-direction The left and right ends of the guide rail are respectively provided with a third pulley, and the left and right third pulleys are connected with a second synchronous belt, and a servo motor is arranged on the rear side of one of the third pulleys. 6. A fully automatic glass splitting and rack-inserting integrated machine according to claim 1, characterized in that: a touch control panel is provided on the front of the electric box.