CN209167149U - A kind of skylight guide rail illumination detection instrument - Google Patents
A kind of skylight guide rail illumination detection instrument Download PDFInfo
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- CN209167149U CN209167149U CN201821797889.0U CN201821797889U CN209167149U CN 209167149 U CN209167149 U CN 209167149U CN 201821797889 U CN201821797889 U CN 201821797889U CN 209167149 U CN209167149 U CN 209167149U
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- workbench
- photoelectric sensor
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- 238000001514 detection method Methods 0.000 title claims abstract description 28
- 238000005286 illumination Methods 0.000 title claims abstract description 14
- 238000003860 storage Methods 0.000 claims description 15
- 239000005337 ground glass Substances 0.000 claims description 8
- 230000005540 biological transmission Effects 0.000 claims description 3
- 230000005611 electricity Effects 0.000 claims description 3
- 239000007787 solid Substances 0.000 claims 1
- 230000007547 defect Effects 0.000 abstract description 21
- 230000002950 deficient Effects 0.000 description 8
- 230000015572 biosynthetic process Effects 0.000 description 4
- 238000009792 diffusion process Methods 0.000 description 4
- 238000006073 displacement reaction Methods 0.000 description 4
- 230000004807 localization Effects 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 208000037656 Respiratory Sounds Diseases 0.000 description 3
- 238000007689 inspection Methods 0.000 description 3
- 238000003786 synthesis reaction Methods 0.000 description 3
- 238000013459 approach Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000005622 photoelectricity Effects 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000012800 visualization Methods 0.000 description 2
- 238000010923 batch production Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
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Abstract
The utility model provides a kind of skylight guide rail illumination detection instrument, including motor, sliding rail, main shaft, power switch, workbench, universal wheel, photoelectric sensor, column, light source, part to be measured, display panel, indicator light, operation panel and microcontroller, the column are welded on the right side of workbench；The photoelectric sensor is bolted on the top of workbench, and is located at the left side of column；The microcontroller is bolted on the side middle position of column；The upper end of microcontroller is arranged in the display panel；The lower section of display panel is arranged in the operation panel；The light source is bolted on the lower section of main shaft.The setting of the utility model microcontroller, light source and photoelectric sensor detects skylight guide rail surface defect using illumination detection technique, can detect visually observe less than defect, and can detect the defect inside part to be measured, be convenient for marketing and application.
Description
Technical field
The utility model belongs to detection instrument technical field more particularly to a kind of skylight guide rail illumination detection instrument.
Background technique
It include crackle, mill due to caused by the factors such as technological level, personnel's misoperation during modern production
Surface defects of parts including damage, hole, burr etc. is the arch-criminal of many safety accident major hidden dangers.Therefore, identification and
The surface defect technology of detection important part key position becomes a kind of very important control of product quality means.In reality
In production, many medium and small enterprises are still using traditional dependent on the subjective observation of people and the detection method of judgement, and the party
Method batch production detection in shown especially out inefficiency, standard it is inconsistent, it is easy erroneous judgement etc. wretched insufficiencies.
China Patent Publication No. be 207263087 U of CN, a kind of entitled skylight guide rail cubing of innovation and creation, including
Cubing platform and dial gauge, cubing platform lower section are provided with pedestal, are provided with the inspection matched with skylight guide rail shape above cubing platform
Scaffold tower face, cubing platform side are provided with positioning detection mechanism, it is characterised in that and the positioning detection mechanism upper end has detection block,
There is the first detection and localization hole and the second detection and localization hole, since skylight guide rail workpiece side is arranged by rolling in the detection block
The inside groove of formation, turned up portion outside form a convex plane, and the other side is burnishing surface, the setting of first detection and localization hole
Above skylight guide rail workpiece convex plane, second detection and localization hole is set to above burnishing surface.But existing skylight is led
Rail cubing relies on the method for inspection of people's subjective observation and judgement, and low efficiency, standard is inconsistent, easily judges by accident, and guide rail surface naked eyes are not
The undetectable problem of the defects of defect that can be identified can not detect, and the crackle of guide rail interior, hole.
Therefore, a kind of skylight guide rail illumination detection instrument is invented to be very necessary.
Utility model content
In order to solve the above-mentioned technical problem, the utility model provides a kind of skylight guide rail illumination detection instrument, existing to solve
There is skylight guide rail cubing to rely on the method for inspection of people's subjective observation and judgement, low efficiency, standard is inconsistent, easily judges by accident, guide rail meter
The undetectable problem of the defects of defect that face naked eyes cannot identify can not detect, and the crackle of guide rail interior, hole.It is a kind of
Skylight guide rail illumination detection instrument, including motor, sliding rail, main shaft, power switch, workbench, universal wheel, photoelectric sensor are stood
Column, light source, part to be measured, display panel, indicator light, operation panel and microcontroller, the universal wheel uses four, and passes through
Bolt is separately fixed at the following four corners of workbench；The column is welded on the right side of workbench；The photoelectric sensor passes through
Bolt is fixed on the top of workbench, and is located at the left side of column；The microcontroller is bolted on the side of column
Portion middle position；The upper end of microcontroller is arranged in the display panel；The right side of display panel is arranged in the indicator light；Institute
State the lower section that display panel is arranged in operation panel；The sliding rail is welded on the left of the upper end of column；The motor passes through bolt
It is fixed on the top of sliding rail；The main shaft is buckled in the lower section of sliding rail, and is connected to the motor by transmission shaft；The light source is logical
Cross the lower section that bolt is fixed on main shaft；The side of sliding rail is arranged in the power switch, and is located at the right side of main shaft；It is described to
The top that workbench is arranged in part is surveyed, and is located at the lower section of light source.
The microcontroller includes power module, single-chip microcontroller, display module, radio receiving transmitting module, image processor and storage
Storing module, the power module select LM2596S type；The single-chip microcontroller selects EM78P153BSO8J type；The display module
OLED type；The radio receiving transmitting module selects 433M high frequency transceiver module；The storage module selects W25Q128 type；The list
The power interface of piece machine connects power switch by power module；The input terminal of the single-chip microcontroller is connected by radio receiving transmitting module
Photoelectric sensor；The output end of the single-chip microcontroller passes through conducting wire respectively and is connected with image processor, operation panel and storage module；
Part to be measured is placed on the table, under the irradiation of light source homogenous diffusion light, photoelectric sensor acquires part surface image to be measured,
It is transmitted to radio receiving transmitting module by wireless signal, then single-chip microcontroller is transmitted to by conducting wire, by picture after image processor is handled
Data are transmitted to single-chip microcontroller, and the standard component image data that image data is stored with storage module compares, and carry out defect recognition, obtain
The defective data arrived, then it is transmitted to display module, display panel is transmitted to by conducting wire, shows corresponding defective data, effectively
Detection efficiency is improved, examination criteria is consistent.
The light source uses laser lamp, and ground glass is arranged below light source；The photoelectric sensor uses E3Z-
D61 type, light are scattered by one layer of ground glass with approaching equal brightness to all directions, and this is done so that taken images
Edge softening, gray scale difference and contrast are opposite to be reduced, but it is fine to show power to the synthesis of various defects, will not lose information.
The photoelectric sensor is connected by wireless signal with radio receiving transmitting module；The power switch passes through conducting wire and electricity
Source module is connected；The display panel is connected by conducting wire with display module, using laser lamp and photoelectric sensor, makes to pass through object
The visualization of micro-displacement caused by the vibration of ultrasonic wave near body surface face, thus detects the defect inside part to be measured.
Compared with prior art, the utility model has the following beneficial effects:
1. the setting of the microcontroller of the utility model places part to be measured on the table, in light source homogenous diffusion light
Irradiation under, photoelectric sensor acquires part surface image to be measured, is transmitted to radio receiving transmitting module by wireless signal, then pass through conducting wire
It is transmitted to single-chip microcontroller, image data is transmitted to single-chip microcontroller after image processor is handled, what image data and storage module stored
Standard component image data compares, and carries out defect recognition, obtained defective data, then be transmitted to display module, is passed by conducting wire
To display panel, corresponding defective data being shown, effectively raising detection efficiency, examination criteria is consistent.
2. the setting of the ground glass of the utility model, light is by one layer of ground glass to approach equal brightness to institute
There is direction scattering, this is done so that the edge softening of taken image, gray scale difference and the opposite reduction of contrast, but to various defects
The comprehensive power that shows is fine, will not lose information.
3. the setting of the laser lamp and photoelectric sensor of the utility model makes to pass through using laser lamp and photoelectric sensor
The visualization of micro-displacement caused by the vibration of ultrasonic wave near body surface, thus detects the defect inside part to be measured.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model.
Fig. 2 is the microcontroller circuit schematic diagram of the utility model.
In figure:
1- motor, 2- sliding rail, 3- main shaft, 4- power switch, 5- workbench, 6- universal wheel, 7- photoelectric sensor, 8- are vertical
Column, 9- light source, 10- part to be measured, 11- display panel, 12- indicator light, 13- operation panel, 14- microcontroller, 141- power supply mould
Block, 142- single-chip microcontroller, 143- display module, 144- antenna transceiver module, 145- image processor, 146- storage module.
Specific embodiment
The utility model is described further below in conjunction with attached drawing:
Embodiment:
As shown in attached drawing 1 to attached drawing 2
The utility model provides a kind of skylight guide rail illumination detection instrument, including a kind of 1, skylight guide rail illumination detects work
Tool, it is characterised in that: including motor 1, sliding rail 2, main shaft 3, power switch 4, workbench 5, universal wheel 6, photoelectric sensor 7 stood
Column 8, light source 9, part 10 to be measured, display panel 11, indicator light 12, operation panel 13 and microcontroller 14, the universal wheel 6 use
Four, and it is separately fixed at by bolt the following four corners of workbench 5；The column 8 is welded on the right side of workbench 5；Institute
The top that photoelectric sensor 7 is bolted on workbench 5 is stated, and is located at the left side of column 8；The microcontroller 14 is logical
Cross the side middle position that bolt is fixed on column 8；The upper end of microcontroller 14 is arranged in the display panel 11；The instruction
The right side of display panel 11 is arranged in lamp 12；The lower section of display panel 11 is arranged in the operation panel 13；The sliding rail 2 welds
On the left of the upper end of column 8；The motor 1 is bolted on the top of sliding rail 2；The main shaft 3 is buckled under sliding rail 2
Side, and be connected by transmission shaft with motor 1；The light source 9 is bolted on the lower section of main shaft 3；The power switch 4
The side of sliding rail 2 is set, and is located at the right side of main shaft 3；The top of workbench 5, and position is arranged in the part to be measured 10
In the lower section of light source 9.
The microcontroller 14 include power module 141, single-chip microcontroller 142, display module 143, radio receiving transmitting module 144,
Image processor 145 and storage module 146, the power module 141 select LM2596S type；The single-chip microcontroller 142 is selected
EM78P153BSO8J type；The display module 143OLED type；The radio receiving transmitting module 144 selects 433M high frequency to receive and dispatch mould
Block；The storage module 146 selects W25Q128 type；The power interface of the single-chip microcontroller 142 connects electricity by power module 141
Source switch 4；The input terminal of the single-chip microcontroller 142 connects photoelectric sensor 7 by radio receiving transmitting module 144；The single-chip microcontroller 142
Output end pass through conducting wire respectively and be connected with image processor 145, operation panel 13 and storage module 146 put part 10 to be measured
It sets on workbench 5, under the irradiation of 9 homogenous diffusion light of light source, photoelectric sensor 7 acquires 10 surface image of part to be measured, passes through
Wireless signal is transmitted to radio receiving transmitting module 144, then is transmitted to single-chip microcontroller 142 by conducting wire, will after the processing of image processor 145
Image data is transmitted to single-chip microcontroller 142, and the standard component image data that image data is stored with storage module 146 compares, and carries out
Defect recognition, obtained defective data, then it is transmitted to display module 143, display panel 11 is transmitted to by conducting wire, is shown corresponding
Defective data, effectively raises detection efficiency, and examination criteria is consistent.
The light source 9 uses laser lamp, and ground glass is arranged below light source 9；The photoelectric sensor 7 uses
E3Z-D61 type, light are scattered by one layer of ground glass with approaching equal brightness to all directions, and this is done so that taken figures
The edge softening of picture, gray scale difference and contrast are opposite to be reduced, but it is fine to show power to the synthesis of various defects, will not lose letter
Breath.
The photoelectric sensor 7 is connected by wireless signal with radio receiving transmitting module 144；The power switch 4 is by leading
Line is connected with power module 141；The display panel 11 is connected by conducting wire with display module 143, and laser lamp and photoelectricity are used
Sensor 7 visualizes micro-displacement caused by the vibration of the ultrasonic wave near by body surface, thus detects part to be measured
Defect inside 10.
Working principle
In the utility model, part 10 to be measured is placed on workbench 5, under the irradiation of 9 homogenous diffusion light of light source, photoelectricity
Sensor 7 acquires 10 surface image of part to be measured, is transmitted to radio receiving transmitting module 144 by wireless signal, then be transmitted to list by conducting wire
Image data is transmitted to single-chip microcontroller 142, image data and storage module 146 after the processing of image processor 145 by piece machine 142
The standard component image data of storage compares, and carries out defect recognition, obtained defective data, then be transmitted to display module 143, leads to
It crosses conducting wire and is transmitted to display panel 11, show corresponding defective data, light approaches equal bright by one layer of ground glass
It spends to all directions and scatters, this is done so that the edge softening of taken image, gray scale difference and the opposite reduction of contrast, but to various
It is fine that the synthesis of defect shows power, will not lose information, using laser lamp and photoelectric sensor 7, make by near body surface
Ultrasonic wave vibration caused by micro-displacement visualize, thus detect the defect inside part 10 to be measured.
The opening in technical solutions of the utility model using technical solution described in the utility model or those skilled in the art
It gives, designs similar technical solution, and reach above-mentioned technical effect, be to fall into the protection scope of the utility model.
Claims (4)
1. a kind of skylight guide rail illumination detection instrument, it is characterised in that: including motor (1), sliding rail (2), main shaft (3), power supply is opened
It closes (4), workbench (5), universal wheel (6), photoelectric sensor (7), column (8), light source (9), part (10) to be measured, display panel
(11), indicator light (12), operation panel (13) and microcontroller (14), the universal wheel (6) uses four, and passes through bolt
It is separately fixed at the following four corners of workbench (5)；The column (8) is welded on the right side of workbench (5)；The photoelectric sensor
(7) it is bolted on the top of workbench (5), and is located at the left side of column (8)；The microcontroller (14) passes through spiral shell
Bolt is fixed on the side middle position of column (8)；Upper end of display panel (11) setting in microcontroller (14)；The finger
Show lamp (12) setting on the right side of display panel (11)；Lower section of operation panel (13) setting in display panel (11)；Institute
Sliding rail (2) is stated to be welded on the left of the upper end of column (8)；The motor (1) is bolted on the top of sliding rail (2)；It is described
Main shaft (3) is buckled in the lower section of sliding rail (2), and is connected by transmission shaft with motor (1)；The light source (9) is solid by bolt
It is scheduled on the lower section of main shaft (3)；The power switch (4) is arranged in the side of sliding rail (2), and is located at the right side of main shaft (3)；Institute
It states part to be measured (10) to be arranged in the top of workbench (5), and is located at the lower section of light source (9).
2. skylight guide rail illumination detection instrument as described in claim 1, it is characterised in that: the microcontroller (14) includes electricity
Source module (141), single-chip microcontroller (142), display module (143), radio receiving transmitting module (144), image processor (145) and storage
Module (146), the power module (141) select LM2596S type；The single-chip microcontroller (142) selects EM78P153BSO8J type；
The display module (143) is OLED type；The radio receiving transmitting module (144) selects 433M high frequency transceiver module；The storage
Module (146) selects W25Q128 type；The power interface of the single-chip microcontroller (142) connects power switch by power module (141)
(4)；The input terminal of the single-chip microcontroller (142) passes through radio receiving transmitting module (144) connection photoelectric sensor (7)；The single-chip microcontroller
(142) output end passes through conducting wire respectively and is connected with image processor (145), operation panel (13) and storage module (146).
3. skylight guide rail illumination detection instrument as described in claim 1, it is characterised in that: the light source (9) uses laser lamp,
And ground glass is set below light source (9)；The photoelectric sensor (7) uses E3Z-D61 type.
4. skylight guide rail illumination detection instrument as described in claim 1, it is characterised in that: the photoelectric sensor (7) passes through
Wireless signal is connected with radio receiving transmitting module (144)；The power switch (4) is connected by conducting wire with power module (141)；Institute
Display panel (11) are stated to be connected by conducting wire with display module (143).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821797889.0U CN209167149U (en) | 2018-11-02 | 2018-11-02 | A kind of skylight guide rail illumination detection instrument |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821797889.0U CN209167149U (en) | 2018-11-02 | 2018-11-02 | A kind of skylight guide rail illumination detection instrument |
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| Publication Number | Publication Date |
|---|---|
| CN209167149U true CN209167149U (en) | 2019-07-26 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821797889.0U Expired - Fee Related CN209167149U (en) | 2018-11-02 | 2018-11-02 | A kind of skylight guide rail illumination detection instrument |
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| CN (1) | CN209167149U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110532143A (en) * | 2019-09-20 | 2019-12-03 | 天地融科技股份有限公司 | A kind of on board unit detecting tool |
-
2018
- 2018-11-02 CN CN201821797889.0U patent/CN209167149U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110532143A (en) * | 2019-09-20 | 2019-12-03 | 天地融科技股份有限公司 | A kind of on board unit detecting tool |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190726 Termination date: 20191102 |
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| CF01 | Termination of patent right due to non-payment of annual fee |