CN209167055U - Glass adhesiveness on-line measurement system - Google Patents
Glass adhesiveness on-line measurement system Download PDFInfo
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- CN209167055U CN209167055U CN201821974472.7U CN201821974472U CN209167055U CN 209167055 U CN209167055 U CN 209167055U CN 201821974472 U CN201821974472 U CN 201821974472U CN 209167055 U CN209167055 U CN 209167055U
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Abstract
The utility model discloses glass adhesiveness on-line measurement systems, including viscosity measurement control cabinet, viscosity sensor, measurement chamber, pressure sensor, temperature sensor;Viscosity measurement control cabinet, viscosity sensor, measurement chamber are sequentially connected;Viscosity sensor and measurement chamber are tightly connected;Viscosity measurement control cabinet connect with viscosity sensor, pressure sensor, temperature sensor and obtains measurement data;The first end of measurement chamber is connected to glass cement transfer pipeline;The second end of measurement chamber is connected to glue spreader;Pressure sensing and temperature sensor setting are on measurement chamber;The utility model uses online viscosity sensor for core component, it is equipped with the auxiliaries composition system such as measurement chamber, valve, control cabinet, it is connect with glass cement pipeline and glue spreader, realizes that glass cement imports and outflow, parameter measurement, equipment control and data transmission, report generation, failure warning function;Using modular construction, safeguard that simple, strong real-time, operating cost are low, monitoring data are shared.
Description
Technical field
The utility model relates to the research fields of glass cement measurement, in particular to glass adhesiveness on-line measurement system.
Background technique
In the glass installation process of automobile production, need that glass and braced frame are bonded together using glass cement,
Glass adhesiveness when gluing influences glass installation quality significant.In the prior art, when glue stations carries out glass cement gluing,
Glass adhesiveness is generally indirectly controlled by control heating temperature, but due to each bucket glass cement quality and performance difference, is depended merely on
The simple corresponding relationship of temperature and glass adhesiveness, it is difficult to adapt to different glass glue coating technique requirement;I.e. control is in Xiang Tongwen
Glass cement under degree, viscosity number is different, and automatic double surface gluer can not obtain the variation of viscosity number, still be applied according to a upper viscosity number
Glue, therefore gluing production accident often occur often has that excessive, viscosity is excessive as bonding quality difference causes to fall off, glue-spread is crossed
Cause automatic double surface gluer failure etc..
Utility model content
The shortcomings that the main purpose of the utility model is to overcome the prior arts and deficiency, provide glass adhesiveness and survey online
Amount system is realized and carries out real-time measurement to the glass adhesiveness for flowing into automatic double surface gluer, and automatic double surface gluer can be according to measured viscosity number
The desired temperature of heating equipment is adjusted, realizes the stability contorting of glass adhesiveness.
The purpose of this utility model is realized by the following technical solution:
Glass adhesiveness on-line measurement system, which is characterized in that including viscosity measurement control cabinet, viscosity sensor, measurement
Chamber, pressure sensor, temperature sensor;
The viscosity measurement control cabinet, viscosity sensor, measurement chamber are sequentially connected;It measures chamber first end and sealed interface is set
And sensor mounting hole;It measures chamber second end and sealed interface is set;It measures chamber first end and glass cement is connected to by sealed interface
Transfer pipeline;It measures chamber second end and glue spreader is connected to by sealed interface;
The viscosity sensor be online viscosity sensor, by coil drive drive sensor probe on drive shaft come
Back twist is dynamic, and probe is promoted to generate fixed small amplitude, and after probe immerses colloid, colloid viscosity is different, makes colloid and sensor
The phase change of various amplitude is generated between detecting head surface, and sensor probe is to remain identical micro- amplitude, drives line
Loop current can also increase with it, and the variation of the current signal is converted into the viscosity number of colloid by signal transmitting device, and with digital direct
It connects and shows and externally exported by analog signal or digital signal.
The pressure sensing and temperature sensor are mounted on measurement chamber by sensor mounting hole;Temperature sensor measurement model
Enclose (- 60~+600) DEG C, allowable error ± 0.5%;Pressure sensor measurement range (0~50) MPa, allowable error ± 0.5%.
The viscosity measurement control cabinet includes display screen, data acquisition and controller, control cabinet power supply, is additionally provided with urgency
Stop button, stop button, start button and power switch.Control cabinet power supply by power frequency supply (voltage: AC220V ± 10%, frequency
Rate 50Hz) change frequency, voltage etc., required electric energy is provided for component each in control cabinet and each sensor.Data acquisition and control
Device processed realizes viscosity sensor, the course of work of temperature sensor and pressure sensor controls and acquire measurement data signals, passes through
After analysis processing, it is transferred to display screen etc..Display screen receives the measurement data that controller transmits and is shown.
Further, the viscosity sensor is connected and sealed with measurement chamber, is additionally provided at viscosity sensor probe
In in the intracavitary portion of measurement;
Further, the probe length of the viscosity sensor is less than measurement cavity length;The probe of the viscosity sensor
Diameter, which is less than, measures 1/10th of intracavitary diameter;
Further, the measurement chamber is right-angle structure, i.e. the axis of the axis of measurement chamber first end and measurement chamber second end
Line is vertical;
Further, the viscosity sensor is connected and sealed with measurement chamber right angle portion;The sealed interface includes the
One sealed interface and the second sealed interface, measurement chamber first end are sealed with glass cement transfer pipeline by the first sealed interface
Connection;The measurement chamber second end is connected and sealed with glue spreader by the second sealed interface;
Further, the sealed interface is that sealing hickey and ring flange install one of both;
Further, the sealed connection is installed one of both by sealing hickey and ring flange and is realized;
Further, the measurement chamber, inside diameter are consistent with glass cement transfer pipeline inside diameter;
Further, the sensor mounting hole includes pressure sensor mounting hole and temperature sensor fixing hole;It is described
Pressure sensor is installed by pressure sensor mounting hole;The temperature sensor is installed by temperature sensor fixing hole.
The course of work of the utility model is as follows:
S1, power on, start measuring system;
S2, " measurement " button, data acquisition and controller are pressed to viscosity sensor, temperature sensor, pressure sensor
Start-up operation instruction is assigned, temperature sensor, pressure sensor start measurement data, and viscosity sensor is after by electricity, driving coil
Driving probe generates fixed small amplitude, and sensor probe is to remain identical micro- amplitude, under different viscosity, driving
Coil current is different, and viscosity signal transmitter measures the variation of the current signal and converts thereof into the viscosity number of colloid, with number
Word directly displays, while signal externally being exported, data acquisition with controller start acquire viscosity sensor, temperature sensor and
The measurement data of pressure sensor and related sensor status information is obtained, display screen starts to receive recording controller to transmit measurement
Data information is simultaneously shown;
S3: glass adhesiveness on-line measurement system continuous operation;It breaks down as during, " warning lamp " flashing,
Until failure is removed;
S4: " stopping " button, data acquisition and controller are pressed to viscosity sensor, temperature sensor, pressure sensor
The instruction that stops working is assigned, viscosity sensor, temperature sensor, pressure sensor power off and stop measuring, data acquisition and control
Device processed stops acquisition measurement data and sensor status information, and display screen maintains display last time to transmit measurement data information simultaneously
Highlight " having stopped measuring ";
S5: rotary viscosity measures on control cabinet power switch to off-position, system cut-off;Cut off external power supply.
The utility model compared with prior art, is had the following advantages and beneficial effects:
1, the utility model uses online viscosity sensor for core component, and it is corresponding to be equipped with measurement chamber, valve, control cabinet etc.
Auxiliary forms holonomic system, connect with glass cement pipeline and glue spreader, realizes glass cement importing and outflow, parameter measurement, equipment
The functions such as control and data transmission, report generation, failure warning;
2, it is convenient to be combined using modular construction, compact-sized, plant maintenance is simple, strong real-time, operating cost are low, protects
Card can share monitoring data.
Detailed description of the invention
Fig. 1 is the structure chart of glass adhesiveness on-line measurement system described in the utility model;
Fig. 2 is the structure chart that chamber is measured in the utility model embodiment 1;
Fig. 3 is the structure chart that chamber is measured in the utility model embodiment 2.
In figure, 1 viscosity measurement control cabinet, 1-1 display screen, 1-2 control cabinet power supply, 1-3 data acquire and controller, 1-4
Power switch, 1-5 start button, 1-6 stop button, 1-7 scram button, 1-8 warning lamp, 2 viscosity sensors, 2-1 are viscous
Sensor probe, 3 measurement chambers are spent, 3-1 measures chamber right angle portion, 4 pressure sensors, 4-1 pressure sensor mounting hole, 5 temperature biography
Sensor, 5-1 temperature sensor fixing hole, 6 glass cement transfer pipelines, 7 valves, 8 glue spreaders, 9 ring flanges installation interface, 10 first
Seal hickey, 11 second sealing hickeys.
Specific embodiment
The present invention will be further described in detail with reference to the embodiments and the accompanying drawings, but the implementation of the utility model
Mode is without being limited thereto.
Embodiment 1:
Glass adhesiveness on-line measurement system, as shown in Figure 1, including viscosity measurement control cabinet 1, viscosity sensor 2, measurement
Chamber 3, pressure sensor 4, temperature sensor 5;
The viscosity measurement control cabinet 1, viscosity sensor 2, measurement chamber 3 are sequentially connected;Measurement chamber first end is connected to glass
Glass glue transfer pipeline 6, glass cement transfer pipeline 6 is interior to be arranged valve 7;Measurement chamber second end is connected to glue spreader 8;
The measurement chamber 3 is right-angle structure, i.e. the axis of measurement chamber first end is vertical with the measurement axis of chamber second end;It surveys
Chamber first end setting sealed interface and sensor mounting hole are measured, sealed interface here is the first sealing hickey 10;Measurement
Sealed interface is arranged in chamber second end, and sealed interface here is the second sealing hickey 11;
The viscosity sensor 2 and the measurement chamber right angle portion 3-1 of measurement chamber first end install interface 9 by ring flange and carry out
It is tightly connected, the ring flange installation interface 9 is perpendicular to measurement chamber second end, as shown in Figure 2;The viscosity measurement control cabinet
1 connect with viscosity sensor 2, pressure sensor 4, temperature sensor 5;The measurement chamber first end and glass cement transfer pipeline 6
It is connected and sealed by the first sealing hickey 10;The measurement chamber second end and glue spreader 8 pass through the second sealing screw thread
Interface 11 is connected and sealed;
The pressure sensor 4 and temperature sensor 5 are pacified by pressure sensor mounting hole 4-1 and temperature sensor respectively
Dress hole 5-1 is installed on measurement chamber first end;
The viscosity measurement control cabinet 1 includes display screen 1-1, data acquire and controller 1-3, control cabinet power supply 1-2, separately
It is provided with scram button 1-7, stop button 1-6, start button 1-5 and power switch 1-4 outside.
The viscosity sensor 2 is additionally provided with viscosity sensor probe 2-1;The viscosity sensor probe 2-1 setting exists
It measures inside chamber second end, i.e., viscosity sensor probe 2-1 is worked in inside measurement chamber second end;It is big to measure chamber second end length
In sensor probe length, the sensor probe diameter, which is less than, measures 1/10th of intracavitary diameter;Measure intracavitary diameter with
Glass cement transfer pipeline interior diameter is consistent.
Embodiment 2:
Glass adhesiveness on-line measurement system, as shown in Figure 1, including viscosity measurement control cabinet 1, viscosity sensor 2, measurement
Chamber 3, pressure sensor 4, temperature sensor 5;
The viscosity measurement control cabinet 1, viscosity sensor 2, measurement chamber 3 are sequentially connected;Measurement chamber first end is connected to glass
Glass glue transfer pipeline 6, glass cement transfer pipeline 6 is interior to be arranged valve 7;Measurement chamber second end is connected to glue spreader 8;
The measurement chamber 3 is right-angle structure, i.e. the axis of measurement chamber first end is vertical with the measurement axis of chamber second end;It surveys
Chamber first end setting sealed interface and sensor mounting hole are measured, sealed interface here is the first sealing hickey;Measure chamber
Sealed interface is arranged in second end, and sealed interface here is the second sealing hickey;
The viscosity sensor 2 and the measurement chamber right angle portion 3-1 of measurement chamber second end install interface 9 by ring flange and carry out
It is tightly connected, the ring flange installation interface 9 is perpendicular to measurement chamber first end, as shown in Figure 3;The viscosity measurement control cabinet
1 connect with viscosity sensor 2, pressure sensor 4, temperature sensor 5;The measurement chamber first end and glass cement transfer pipeline 6
It is connected and sealed by the first sealing hickey;The measurement chamber second end is connect with glue spreader 8 by the second sealing screw thread
Mouth is connected and sealed;
The pressure sensor 4 and temperature sensor 5 are pacified by pressure sensor mounting hole 4-1 and temperature sensor respectively
Dress hole 5-1 is installed on measurement chamber first end;
The viscosity measurement control cabinet 1 includes display screen 1-1, data acquire and controller 1-3, control cabinet power supply 1-2, separately
It is provided with scram button 1-7, stop button 1-6, start button 1-5 and power switch 1-4 outside.
The viscosity sensor 2 is additionally provided with viscosity sensor probe 2-1;The viscosity sensor probe 2-1 setting exists
It measures inside chamber first end, i.e., viscosity sensor probe 2-1 is worked in inside measurement chamber first end;It is big to measure chamber first end length
In sensor probe length, the sensor probe diameter, which is less than, measures 1/10th of intracavitary diameter;Measure intracavitary diameter with
Glass cement transfer pipeline interior diameter is consistent.
The course of work of the utility model is as follows:
Glass adhesiveness on-line measurement system workflow is as follows, connects external power supply, rotary viscosity measurement control
Power switch is to "ON" position on case;" starting " button is pressed, viscosity sensor, temperature sensor, pressure sensor are powered, number
It is powered according to acquisition and controller, display screen is powered;" measurement " button, data acquisition and controller are pressed to viscosity sensor, temperature
Degree sensor, pressure sensor assign start-up operation instruction, and temperature sensor, pressure sensor start measurement data, and viscosity passes
Sensor is after by electricity, and driving coil drives viscosity sensor probe to generate fixed small amplitude, and viscosity sensor probe is always
Keep identical micro- amplitude, under different viscosity, driving coil electric current is different, and viscosity signal transmitter measures the current signal
The viscosity number for changing and converting thereof into colloid, is directly displayed with number, while signal externally being exported, data acquisition and control
Device starts to acquire measurement data and obtains sensor status information, and display screen starts to receive recording controller and transmits measurement data letter
It ceases and shows;Glass adhesiveness on-line measurement system continuous operation;" stopping " button, data acquisition and controller are pressed to viscosity
Sensor, temperature sensor, pressure sensor assign the instruction that stops working, viscosity sensor, temperature sensor, pressure sensor
It powers off and stops measuring, data acquisition stops acquisition measurement data and sensor status information with controller, and display screen remains aobvious
Show that last time transmits measurement data information and highlights " having stopped measuring ";Rotary viscosity measures power switch on control cabinet
To off-position, system cut-off;Cut off external power supply.
Above-described embodiment is the preferable embodiment of the utility model, but the embodiments of the present invention is not by above-mentioned
The limitation of embodiment, it is made under other any spiritual essence and principles without departing from the utility model to change, modify, replacing
In generation, simplifies combination, should be equivalent substitute mode, is included within the protection scope of the utility model.
Claims (8)
1. glass adhesiveness on-line measurement system, which is characterized in that including viscosity measurement control cabinet, viscosity sensor, measurement chamber,
Pressure sensor, temperature sensor;
The viscosity measurement control cabinet, viscosity sensor, measurement chamber are sequentially connected;Measure chamber first end setting sealed interface and biography
Sensor mounting hole;It measures chamber second end and sealed interface is set;Measurement chamber first end is connected to glass cement conveying by sealed interface
Pipeline;It measures chamber second end and glue spreader is connected to by sealed interface;
The pressure sensor and temperature sensor are mounted on measurement chamber by sensor mounting hole;
The viscosity measurement control cabinet include display screen, data acquisition with controller, control cabinet power supply, be additionally provided with emergency stop by
Button, stop button, start button and power switch.
2. glass adhesiveness on-line measurement system according to claim 1, which is characterized in that the viscosity sensor and survey
Amount chamber is connected and sealed, and the probe of viscosity sensor, which is in, is measuring intracavitary portion.
3. glass adhesiveness on-line measurement system according to claim 2, which is characterized in that the spy of the viscosity sensor
Head length is less than measurement cavity length;The probe diameter of the viscosity sensor, which is less than, measures 1/10th of intracavitary diameter.
4. glass adhesiveness on-line measurement system according to claim 1, which is characterized in that the measurement chamber is right angle knot
The axis of structure, i.e. measurement chamber first end is vertical with the measurement axis of chamber second end.
5. glass adhesiveness on-line measurement system according to claim 4, which is characterized in that the viscosity sensor and survey
Amount chamber right angle portion is connected and sealed;The sealed interface includes the first sealed interface and the second sealed interface, measures chamber first
End is connected and sealed with glass cement transfer pipeline by the first sealed interface;The measurement chamber second end and glue spreader pass through the
Two sealed interfaces are connected and sealed.
6. glass adhesiveness on-line measurement system according to claim 5, which is characterized in that first sealed interface is
Seal one of hickey and ring flange installation both;Second sealed interface is sealing hickey and ring flange peace
Attaching mouth alternative one;The sealed connection is installed one of both by sealing hickey and ring flange and is realized.
7. glass adhesiveness on-line measurement system according to claim 1, which is characterized in that the measurement chamber measures chamber
Interior diameter is consistent with glass cement transfer pipeline interior diameter.
8. glass adhesiveness on-line measurement system according to claim 1, which is characterized in that the sensor mounting hole packet
Mounting hole containing pressure sensor and temperature sensor fixing hole;The pressure sensor is installed by pressure sensor mounting hole;
The temperature sensor is installed by temperature sensor fixing hole.
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CN201821974472.7U CN209167055U (en) | 2018-11-28 | 2018-11-28 | Glass adhesiveness on-line measurement system |
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CN201821974472.7U CN209167055U (en) | 2018-11-28 | 2018-11-28 | Glass adhesiveness on-line measurement system |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109269941A (en) * | 2018-11-28 | 2019-01-25 | 广东省计量科学研究院(华南国家计量测试中心) | Glass adhesiveness on-line measurement system and measurement method |
CN113125303A (en) * | 2021-04-16 | 2021-07-16 | 河南旭阳光电科技有限公司 | Device for testing low-temperature viscosity of glass by bending method |
CN113310619A (en) * | 2021-04-13 | 2021-08-27 | 绍兴中芯集成电路制造股份有限公司 | Coating on-line monitoring method, device, equipment and storage medium |
-
2018
- 2018-11-28 CN CN201821974472.7U patent/CN209167055U/en active Active
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109269941A (en) * | 2018-11-28 | 2019-01-25 | 广东省计量科学研究院(华南国家计量测试中心) | Glass adhesiveness on-line measurement system and measurement method |
CN109269941B (en) * | 2018-11-28 | 2023-11-17 | 广东省计量科学研究院(华南国家计量测试中心) | Glass adhesive on-line measuring system and measuring method |
CN113310619A (en) * | 2021-04-13 | 2021-08-27 | 绍兴中芯集成电路制造股份有限公司 | Coating on-line monitoring method, device, equipment and storage medium |
CN113125303A (en) * | 2021-04-16 | 2021-07-16 | 河南旭阳光电科技有限公司 | Device for testing low-temperature viscosity of glass by bending method |
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