CN209163924U - Radiator integral type water tank - Google Patents
Radiator integral type water tank Download PDFInfo
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- CN209163924U CN209163924U CN201821636084.8U CN201821636084U CN209163924U CN 209163924 U CN209163924 U CN 209163924U CN 201821636084 U CN201821636084 U CN 201821636084U CN 209163924 U CN209163924 U CN 209163924U
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- water chamber
- area
- heating
- temperature
- integral type
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Abstract
The utility model is suitable for heat sink technology field, provide a kind of radiator integral type water tank, including core, water chamber, outlet pipe and several attachmentes, the water chamber is equipped with card slot, and the core is equipped with the main leaf to match with water chamber, and the water chamber both ends are connected with water chamber end plate, solder is equipped on the main leaf and water chamber end plate, whereby, the utility model can effectively improve production efficiency, reduce manufacturing cost.
Description
Technical field
The utility model relates to heat sink technology field more particularly to a kind of radiator integral type water tanks.
Background technique
With the development of society, the demand of farm machinery is increasing, the demand of radiator also gradually increases therewith.Due to
The radiator of farm machinery is smaller, if according to the production method of big heat sink: core, water chamber, each nozzle and attachment are one by one
Welding, it is relatively time-consuming, it is low to cut production efficiency.Radiator is made of core, water chamber, inlet and outlet pipes and each attachment, normal to produce
When, the brazed furnace of core is first completed into welding, then each nozzle and attachment are welded on water chamber, finally welds water chamber and core
It is connected together.
Due to needing to weld to all parts, labour degree is enhanced, production efficiency is reduced, and increases processing
Cost.
In summary, the existing technology has inconveniences and defects in actual use, so it is necessary to be improved.
Utility model content
It, can be with the purpose of this utility model is to provide a kind of radiator integral type water tank for above-mentioned defect
Processing cost is reduced, the structural stability of radiator is enhanced.
To achieve the goals above, the utility model provides a kind of radiator integral type water tank, including core, water chamber,
Outlet pipe and several attachmentes, the water chamber are equipped with card slot, and the core is equipped with the main leaf to match with water chamber, the water
Room both ends are connected with water chamber end plate, are equipped with solder on the main leaf and water chamber end plate.
Radiator according to the present utility model integral type water tank, the water chamber lower end are equipped with symmetrical U type card
Slot.
Radiator according to the present utility model integral type water tank, the water chamber include upper water chamber and lower water chamber, and described
Upper water chamber and the lower water chamber are located at core upper and lower ends.
Radiator according to the present utility model integral type water tank, the main leaf are located at core upper and lower ends, and the master
Piece thickness is less than card slot width.
Radiator according to the present utility model integral type water tank, the water chamber end plate are in case type structures, and the cell type
Structure and water chamber contact side are equipped with solder.
Radiator according to the present utility model integral type water tank, the card slot width is 0.3mm bigger than main leaf thickness~
0.5mm。
Radiator according to the present utility model integral type water tank, the main leaf two sides are equipped with solder, and unilateral solder
With a thickness of the 10% of main leaf thickness.
Radiator according to the present utility model integral type water tank, the solder is welded using continous way soldering oven, and institute
Stating continous way soldering oven includes cleaning system, flux spraying system, drying system, welding system and cooling system, the cleaning
System, flux spraying system, drying system, welding system and cooling system pass through transmission chain and connect, the welding system
Including six heating zones, six heating zones are respectively to heat an area, 2nd area of heating, 3rd area of heating, 4th area of heating, heating five
6th area of area and heating.
Radiator according to the present utility model integral type water tank, the transmission chain speed of service are 350~750 mm/
Min, the temperature in one area of the heating are 600~640 DEG C, and the temperature in 2nd area of heating is 610~640 DEG C, heat the temperature in 3rd area
It is 620~660 DEG C, the temperature in 4th area of heating is 640~680 DEG C, and the temperature in 5th area of heating is 645~680 DEG C, 6th area of heating
The temperature of temperature is 620~660 DEG C.
The utility model provides a kind of radiator integral type water tank, including core, water chamber, outlet pipe and several are attached
Part, the water chamber are equipped with card slot, and the core is equipped with the main leaf to match with water chamber, and the water chamber both ends are connected with water chamber
It is equipped with solder on end plate, the main leaf and water chamber end plate, by improving to water chamber structure, it is made to be assembled into one with core
Body formula reduces the weld interval between each component, improves work efficiency, while reducing solder usage amount, saves weldering
It is connected into this.The utility model has the beneficial effects that the process for connecing each pipe fitting due to saving welding water chamber, production efficiency improve 1
Times or more, present aspect is formed, welding sequence is eliminated, artificial, material (welding rod), energy consumption (welding consumption electric energy) amount to and save
5%-8%.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model；
Fig. 2 is the left view of Fig. 1；
Fig. 3 is the enlarged structure schematic diagram in the portion A in Fig. 2；
Fig. 4 is the structural schematic diagram of card slot；
1- core in the figure, 11- main leaf, 21- upper water chamber, 22- lower water chamber, 23- card slot, 3- water chamber end plate.
Specific embodiment
In order to make the purpose of the utility model, technical solutions and advantages more clearly understood, below in conjunction with attached drawing and implementation
Example, the present invention will be further described in detail, it should be understood that specific embodiment described herein is only used to explain
The utility model is not used to limit the utility model.
Referring to Fig. 1~4, the utility model provides a kind of radiator integral type water tank, including core 1, water chamber, water outlet
Pipe and several attachmentes, the water chamber are equipped with card slot 23, and the core 1 is equipped with the main leaf 11 to match with card slot 23, institute
State water chamber both ends and be connected with water chamber end plate 3, be equipped with solder on the main leaf 11 and water chamber end plate 3, by water chamber structure into
Row improves, and so that it is assembled integrally formula with core 1, reduces the weld interval between each component, improve work efficiency, simultaneously
Solder usage amount is reduced, welding cost is saved.
Preferably, the water chamber lower end of the utility model is equipped with symmetrical U-shaped card slot, utilizes U-shaped card slot and core 1
11 position of main leaf at both ends is clamped, and realizes the integrated molding of water chamber and core 1, reduces weld interval, reduces manufacturing cost.
In addition, the water chamber of the utility model includes upper water chamber 21 and lower water chamber 22, and the upper water chamber 21 and described it is lauched
Room 22 is located at 1 upper and lower ends of core, by symmetrically arranged upper water chamber 21 and lower water chamber 22, to the coolant liquid flowed through into
Row effectively heat dissipation, improves radiating efficiency.
Further, the main leaf 11 of the utility model is located at 1 upper and lower ends of core, and 11 thickness of the main leaf is less than card slot
23 width are effectively clamped core 1 and water chamber using main leaf 11 and card slot 23, reduce its welding times, improve welding effect
While rate, welding cost is reduced.
Preferably, the water chamber end plate 3 of the utility model is in case type structures, and the case type structures are equipped with water chamber contact side
Solder can reduce welding times while enhancing the stability of water chamber during the work time, improve welding efficiency, guarantee weldering
Connect quality.
Embodiment one:
A method of preparing radiator integral type water tank, comprising the following steps:
A, water chamber is processed, makes its lower end that there is card slot 23, which is U-shaped card slot；
B, 1 both ends of core are processed, makes it have main leaf 11 corresponding with U-shaped card slot, and 11 position of main leaf
It is upper to have solder, core 1 is clamped with water chamber, 11 position of main leaf is made to match with U-shaped card slot, simultaneously because in main leaf 11
Solder is had on position, and the solder is located at the upper and lower ends at 11 position of main leaf, match when 11 position of main leaf with U-shaped card slot patch
After conjunction, there is sufficient solder between the contact surface at 11 position of U-shaped card slot and 1 main leaf of core, 23 width of card slot compares main leaf
Big 0.3mm~the 0.5mm of 11 part thickness.The 11 position two sides of main leaf have solder, and unilateral solder is with a thickness of main leaf 11
The 10% of position thickness.If 1 main leaf of core, 11 part thickness is 2mm, the width of U-shaped card slot is 2.3~2.5mm, for convenience
Assembly is after the assembly is completed compressed 1 main leaf of core, 11 position and U-shaped card slot with extruder.11 position two sides solder material of main leaf
It is 4343, can also is 4045,4104 or 4014, single side is with a thickness of the 10% of 1 main leaf of core, 11 position；
C, the water chamber end plate 3 of case type structures has solder, and water chamber end plate 3 is connected to 1 both ends of core, makes core 1 and water
There is solder between the contact surface of room end plate 3；
D, assembled radiator is carried out outside to fix, then it is welded using soldering oven, the soldering oven
For continous way soldering oven, and the continous way soldering oven includes cleaning system, flux spraying system, drying system, welding system
And cooling system, the cleaning system, flux spraying system, drying system, welding system and cooling system pass through conveyer chain
Item connection, the welding system include six heating zones, and six heating zones are respectively to heat an area, 2nd area of heating, heating
3rd area, 6th area of 4th area of heating, 5th area of heating and heating.
The temperature and the chain speed of service of the heating zone are designed adjustment all in accordance with 1 thickness of core.When core 1
When with a thickness of 35~60mm, the temperature in one area of heating is 625 DEG C, the temperature in 2nd area of heating is 635 DEG C, heats the temperature in 3rd area
It is 640 DEG C that temperature for 645 DEG C, 4th area of heating, which is 660 DEG C, the temperature in 5th area of heating is 660 DEG C, heats the temperature in 6th area, table
Temperature display degree is 625~640 DEG C, and the distribution of chain is divided into five operation areas according to the system of continuous brazing furnace, respectively cleans
Area, welding spraying zone, baking zone, welding section and cooling zone, wherein the chain of the chain speed of service of cooling zone and baking zone is transported
Scanning frequency degree is consistent.The chain speed of service of cleaning area is 600~650mm/min, the chain speed of service of welding spraying zone is
600~650mm/min, baking zone the chain speed of service be 600~650mm/min, the chain speed of service of welding section is 700
~720mm/min.Each silicon carbide is matched with the chain speed of service, the error for allowing to have 5 °.
When core 1 is with a thickness of 61~80mm, it is 635 DEG C that the temperature in one area of heating, which is 625 DEG C, heats the temperature in 2nd area,
It is 670 DEG C that the temperature for heating 3rd area, which is 645 DEG C, the temperature in 4th area of heating is 660 DEG C, heats the temperature in 5th area, 6th area of heating
Temperature is 640 DEG C, and table temperature display degree is 625~640 DEG C, and the distribution of chain is divided into five Operational Zones according to the system of continuous brazing furnace
Domain, respectively cleaning area, welding spraying zone, baking zone, welding section and cooling zone, wherein the chain speed of service of cooling zone and baking
The chain speed of service in dry area is consistent.The chain speed of service of cleaning area is 600~650mm/min, welds the chain of spraying zone
The speed of service is 600~650mm/min, the chain speed of service of baking zone is 600~650mm/min, the chain of welding section fortune
Scanning frequency degree is 600~620mm/min.Each silicon carbide is matched with the chain speed of service, the error for allowing to have 5 °.
When core 1 is with a thickness of 81~100mm, it is 635 DEG C that the temperature in one area of heating, which is 625 DEG C, heats the temperature in 2nd area,
It is 660 DEG C that the temperature for heating 3rd area, which is 645 DEG C, the temperature in 4th area of heating is 660 DEG C, heats the temperature in 5th area, 6th area of heating
Temperature is 640 DEG C, and table temperature display degree is 625~640 DEG C, and the distribution of chain is divided into five Operational Zones according to the system of continuous brazing furnace
Domain, respectively cleaning area, welding spraying zone, baking zone, welding section and cooling zone, wherein the chain speed of service of cooling zone and baking
The chain speed of service in dry area is consistent.The chain speed of service of cleaning area is 550~600mm/min, welds the chain of spraying zone
The speed of service is 550~600mm/min, the chain speed of service of baking zone is 550~600mm/min, the chain of welding section fortune
Scanning frequency degree is 550~580mm/min.Each silicon carbide is matched with the chain speed of service, the error for allowing to have 5 °.
When core 1 is with a thickness of 101~120mm, the temperature in one area of heating is 625 DEG C, the temperature in 2nd area of heating is 640
DEG C, the temperature in 3rd area of heating be 650 DEG C, to heat the temperature in 4th area be 670 DEG C, heats the temperature in 5th area is 670 DEG C, 6th area of heating
Temperature be 640 DEG C, table temperature display degree be 625~640 DEG C, the distribution of chain is divided into five operations according to the system of continuous brazing furnace
Region, respectively cleaning area, welding spraying zone, baking zone, welding section and cooling zone, wherein the chain speed of service of cooling zone with
The chain speed of service of baking zone is consistent.The chain speed of service of cleaning area is 550~550mm/min, welds the chain of spraying zone
The speed of service is 550~550mm/min, the chain speed of service of baking zone is 550~550mm/min, the chain of welding section
The speed of service is 550~520mm/min.Each silicon carbide is matched with the chain speed of service, the error for allowing to have 5 °.
When core 1 is with a thickness of 121~140mm, the temperature in one area of heating is 625 DEG C, the temperature in 2nd area of heating is 640
DEG C, the temperature in 3rd area of heating be 650 DEG C, to heat the temperature in 4th area be 670 DEG C, heats the temperature in 5th area is 670 DEG C, 6th area of heating
Temperature be 640 DEG C, table temperature display degree be 625~640 DEG C, the distribution of chain is divided into five operations according to the system of continuous brazing furnace
Region, respectively cleaning area, welding spraying zone, baking zone, welding section and cooling zone, wherein the chain speed of service of cooling zone with
The chain speed of service of baking zone is consistent.The chain speed of service of cleaning area is 450~500mm/min, welds the chain of spraying zone
The speed of service is 450~500mm/min, the chain speed of service of baking zone is 450~500mm/min, the chain of welding section
The speed of service is 400~420mm/min.Each silicon carbide is matched with the chain speed of service, the error for allowing to have 5 °.
When core 1 is with a thickness of 141~160mm, the temperature in one area of heating is 625 DEG C, the temperature in 2nd area of heating is 640
DEG C, the temperature in 3rd area of heating be 650 DEG C, to heat the temperature in 4th area be 670 DEG C, heats the temperature in 5th area is 670 DEG C, 6th area of heating
Temperature be 640 DEG C, table temperature display degree be 625~640 DEG C, the distribution of chain is divided into five operations according to the system of continuous brazing furnace
Region, respectively cleaning area, welding spraying zone, baking zone, welding section and cooling zone, wherein the chain speed of service of cooling zone with
The chain speed of service of baking zone is consistent.The chain speed of service of cleaning area is 400~450mm/min, welds the chain of spraying zone
The speed of service is 400~450mm/min, the chain speed of service of baking zone is 400~450mm/min, the chain of welding section
The speed of service is 380~400mm/min.Each silicon carbide is matched with the chain speed of service, the error for allowing to have 5 °.
Embodiment two:
A method of plate fin type radiator is prepared using continous way soldering oven, comprising the following steps:
A, raw material prepare: according to 1 parameter of core, getting out heat-dissipating pipe, outer fin, outer fin strip of paper used for sealing, solder sheet, reinforcement
Plate；
B, raw material clean: outer fin and outer fin strip of paper used for sealing being placed in ultrasonic cleaning pond, ultrasonic cleaning has in pond
LT-1 aluminum products scavenger specially removes piece surface greasy dirt.Dried after cleaning up it is spare, cleaning agent proportion: water: LT-1 is clear
Lotion=30:1；
C, core 1 assembles: on assembly or fitting table, first placing stiffening plate, then places outer fin, solder sheet is coated on outer fin
On strip of paper used for sealing, the outer fin strip of paper used for sealing of coated solder piece is placed in outer fin both ends, heat-dissipating pipe is placed in outer fin and outer fin strip of paper used for sealing
On, the basic heat-sink unit of composition one (is free of stiffening plate), by heat-sink unit quantity, successively puts, finally puts one again
Stiffening plate；
D, 1 shaping of core: assembled core 1 is placed on fixture, is clapped each part together with aluminium sheet, later will with bolt
Core 1 after shaping is fixed on jig plate；
E, it is welded into furnace: core 1 of the shaping after fixed is placed on continous way soldering oven chain, according to brazing requirements,
Each system parameter is set, is welded into furnace；
F, come out of the stove: the core 1 after welding is transmitted to continous way soldering oven end with chain after cooling system is cooling, examines
Welding quality is looked into, is removed jig plate after welding is qualified, core 1 and jig plate are individually positioned on pallet, if welding quality is not
Qualification then returns the welding of continous way soldering oven again；
Continous way soldering oven includes cleaning system, flux spraying system, drying system, welding system and cooling system, institute
It states cleaning system, flux spraying system, drying system, welding system and passes through transmission chain with cooling system and connect, the weldering
Welding system include six heating zones, six heating zones be respectively heat an area, heating 2nd area, heating 3rd area, heating 4th area,
Heat 6th area of 5th area and heating.The distribution of chain is divided into five operation areas according to the system of continuous brazing furnace, respectively cleans
Area, welding spraying zone, baking zone, welding section and cooling zone, wherein the chain of the chain speed of service of cooling zone and baking zone is transported
Scanning frequency degree is consistent.Each silicon carbide is matched with the chain speed of service, the error for allowing to have 5 °.Solder sheet material be 4045,
4343,4104 or 4014.The wherein setting See Figure of each silicon carbide and the chain speed of service and core thickness.
Radiator is processed through the foregoing embodiment, is connect respectively in production efficiency due to saving welding water chamber
The process of a pipe fitting, production efficiency improve 1 times or more.
Into present aspect, welding sequence is eliminated, artificial, material (welding rod), energy consumption (welding consumption electric energy) total section
About 5%-8%, and the process operations are simple, safety coefficient is high, can be effectively reduced the security risk of staff, improves production
Quality.
In conclusion the utility model provides a kind of radiator integral type water tank, including core, water chamber, outlet pipe
With several attachmentes, the water chamber is equipped with card slot, and the core is equipped with the main leaf to match with water chamber, the water chamber both ends
It is connected with water chamber end plate, solder is equipped on the main leaf and water chamber end plate, by improving to water chamber structure, makes itself and core
Body is assembled integrally formula, reduces the weld interval between each component, improves work efficiency, while reducing solder use
Amount, saves welding cost.The utility model has the beneficial effects that the process for connecing each pipe fitting due to saving welding water chamber, raw
It produces efficiency and improves 1 times or more, form present aspect, eliminate welding sequence, artificial, material (welding rod), energy consumption (welding consumption electricity
Can) amount to and save 5%-8%.
Certainly, the utility model can also have other various embodiments, without departing substantially from the spirit of the present invention and its essence
In the case of, those skilled in the art work as can make various corresponding changes and modifications, but these according to the utility model
Corresponding changes and modifications all should belong to the protection scope of the utility model the attached claims.
Claims (9)
1. a kind of radiator integral type water tank, including core, water chamber, outlet pipe and several attachmentes, which is characterized in that described
Water chamber is equipped with card slot, and the core is equipped with the main leaf to match with water chamber, and the water chamber both ends are connected with water chamber end plate, institute
It states and is equipped with solder on main leaf and water chamber end plate.
2. radiator according to claim 1 integral type water tank, which is characterized in that the water chamber lower end is equipped with symmetrical point
The U-shaped card slot of cloth.
3. radiator according to claim 2 integral type water tank, which is characterized in that the water chamber includes upper water chamber under
Water chamber, and the upper water chamber and the lower water chamber are located at core upper and lower ends.
4. radiator according to claim 1 integral type water tank, which is characterized in that the main leaf is located at core or more two
End, and the main leaf thickness is less than card slot width.
5. radiator according to claim 1 integral type water tank, which is characterized in that the water chamber end plate is in cell type knot
Structure, and the case type structures and water chamber contact side are equipped with solder.
6. radiator according to claim 1 integral type water tank, which is characterized in that the card slot width is than main leaf thickness
Big 0.3mm~0.5mm.
7. radiator according to claim 1 integral type water tank, which is characterized in that the main leaf two sides are equipped with solder
Layer, and unilateral solder is with a thickness of the 10% of main leaf thickness.
8. radiator according to claim 1 integral type water tank, which is characterized in that the solder is brazed using continous way
Furnace welding, and the continous way soldering oven includes cleaning system, flux spraying system, drying system, welding system and cooling system
System, the cleaning system, flux spraying system, drying system, welding system and cooling system pass through transmission chain and connect, institute
Stating welding system includes six heating zones, and six heating zones are respectively to heat an area, 2nd area of heating, 3rd area of heating, heating
6th area of 4th area, 5th area of heating and heating.
9. radiator according to claim 8 integral type water tank, which is characterized in that the transmission chain speed of service is
350~750mm/min, the temperature in one area of the heating are 600~640 DEG C, and the temperature in 2nd area of heating is 610~640 DEG C, heating
The temperature in 3rd area is 620~660 DEG C, and the temperature in 4th area of heating is 640~680 DEG C, and the temperature in 5th area of heating is 645~680 DEG C,
The temperature for heating the temperature in 6th area is 620~660 DEG C.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821636084.8U CN209163924U (en) | 2018-10-09 | 2018-10-09 | Radiator integral type water tank |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821636084.8U CN209163924U (en) | 2018-10-09 | 2018-10-09 | Radiator integral type water tank |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209163924U true CN209163924U (en) | 2019-07-26 |
Family
ID=67333185
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821636084.8U Active CN209163924U (en) | 2018-10-09 | 2018-10-09 | Radiator integral type water tank |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209163924U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109236454A (en) * | 2018-10-09 | 2019-01-18 | 安丘市汇航散热器有限公司 | Radiator integral type water tank |
-
2018
- 2018-10-09 CN CN201821636084.8U patent/CN209163924U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109236454A (en) * | 2018-10-09 | 2019-01-18 | 安丘市汇航散热器有限公司 | Radiator integral type water tank |
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