CN209161829U - High-efficiency and energy-saving type vial blows system - Google Patents
High-efficiency and energy-saving type vial blows system Download PDFInfo
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- CN209161829U CN209161829U CN201821818582.4U CN201821818582U CN209161829U CN 209161829 U CN209161829 U CN 209161829U CN 201821818582 U CN201821818582 U CN 201821818582U CN 209161829 U CN209161829 U CN 209161829U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
Abstract
The utility model discloses a kind of high-efficiency and energy-saving type vials to blow system, including gas generator, heat exchanger, molten-glass pool, blank moulding press, shaping mould blow pressure machine and annealing furnace；It is connected between annealing furnace and shaping mould blow pressure machine by anti-down conveyer；It further include having the turntable being rotatably arranged below material splitting cylinder；Turntable is radial equidistant to be provided with blank moulding press station, shaping mould blow pressure machine station and seam broken station；Seam broken station is connected to anti-down conveyer belt by moving-out device；Partition is provided in annealing furnace；Partition will be divided into annealing chamber and heating room in annealing furnace；Partition is connected with Negative pressure machine close to annealing chamber side；Several circular air channels are provided in baffle surface；Circular air channel is close to Negative pressure machine；The technical solution that the utility model is taken solve the problems, such as existing mechanical blow-molded glass bottle during specific production application there is also the solid wasting of resources, energy utilization rate is low and processing conevying efficiency is low.
Description
Technical field
The utility model relates to vials to manufacture energy-efficient equipment technical field, and in particular to a kind of high-efficiency and energy-saving type glass
Glass bottle blows system.
Background technique
Glass is the non-crystalline inorganic object of melting, cooling fixed line, has transparent, hard, corrosion-resistant, heat-resisting good spy
Property, the product of various shape and size can be made of a variety of formings and processing method, have been widely used；Preparation at present
The widest technique of glass wares such as vial be use blow molding, with the development of science and technology glass blowing technique gradually from
Manual blowing is changed into mechanical blowing, but there is also solid moneys during specific production application for existing mechanical blow-molded glass bottle
Source waste, the problem that energy utilization rate is low and processing conevying efficiency is low.
Summary of the invention
The purpose of this utility model is to provide a kind of high-efficiency and energy-saving type vials to blow system, solves existing machinery and blows
Vial processed during specific production application there is also the solid wasting of resources, energy utilization rate is low and processing conevying efficiency is low
The problem of.
In order to solve the above technical problems, the utility model uses a kind of following technical scheme: high-efficiency and energy-saving type vial
Blowing system, including gas generator, heat exchanger, molten-glass pool, blank moulding press, shaping mould blow pressure machine and annealing furnace；It is described
The discharge port of molten-glass pool is connected to feeding machine by supply channel；The feeding machine is connected to blank molding by material splitting cylinder
Machine；The molten-glass pool feeding inlet is connected to cullet by material conveyer belt and is crushed de-burring machine discharge port；The annealing furnace and
It is connected between shaping mould blow pressure machine by anti-down conveyer；It further include having the turntable being rotatably arranged below material splitting cylinder；It is described
Turntable is radial equidistant to be provided with blank moulding press station, shaping mould blow pressure machine station and seam broken station；The seam broken station is logical
It crosses moving-out device and is connected to and be put into conveyer；Partition is provided in the annealing furnace；The partition will be divided into annealing furnace to move back
Fiery room and heating room；The partition is connected with Negative pressure machine close to annealing chamber side；Several circles are provided in the baffle surface
Air duct；The circular air channel is close to Negative pressure machine；
Further, the broken de-burring machine includes cracking cabin and removal of impurities storehouse；The bottom of the cracking cabin passes through spiral
Conveying mechanism is connected to above the feed inlet in removal of impurities storehouse；The removal of impurities storehouse is rotatably arranged in the rack of broken de-burring machine；It is described
Sealing cover is provided on the feed inlet in removal of impurities storehouse；
Further, the magnet that the removal of impurities storehouse includes horizontal prismatic shell and is flexibly connected with case inside wall
Piece；Running through in the shell has the shaft that rotation is driven by motor；The shell both sides of the face are fixedly connected with shaft；Described turn
Shell is stretched out at axis both ends and the rack of two sides is connected by bearing part；
Further, the junction between the shell any two side in the removal of impurities storehouse is arc sections；The circular arc
Sieve pore is machined in portion；Check sheet is provided on the sieve pore；
Further, the anti-down conveyer include conveyer belt, positioned at conveyor belt two sides baffle and be erected at baffle
The material lifting device of inside；The material lifting device includes along the rotary rollers of transmission tape feeding direction setting and setting in rotating roller
The material lift stick rotated coaxially on sublist face with rotary rollers；The rotary rollers rotation direction of the two sides is opposite and respectively by motor
Driving rotation；
Further, material lift stick one end edge is also connected with ball；The ball surface is smooth and the ball
Outer diameter be greater than material lift stick outer diameter；
Further technical solution is the material lift stick in the upper equidistantly distributed of rotary rollers axial direction；The material lift stick exists
The radially Spiral distribution of rotary rollers.
Compared with prior art, the beneficial effects of the utility model are at least one of following:
1, cullet is crushed de-burring machine, can be crushed the post-consumer glass of recycling, and by the powder in broken glass dregs
Impurity, magnetic metal particle remove, and avoid the oxidation operation of interference molten-glass pool, influence the qualification rate of product, improve cullet
The recovery utilization rate of solid waste and old resource；
2, annealing furnace reduces the thermal stress in the vial of blow molding and eliminates, and vial after molding passes through anti-
Conveyer is transported in annealing furnace and is annealed, and is avoided vial semi-finished product vibrated during transportation and is fallen broken make
At safety accident；
3, blank moulding press station, shaping mould blow pressure machine station and seam broken station are set on turntable, pass through turning for turntable
It is dynamic, can in a limited space in be sequentially completed blank molding, pattern molding and seam broken process, reduce blank moulding press, at
The time transported between pattern blow pressure machine improves processing efficiency, energy saving；
4, annealing furnace is divided into heating room and annealing chamber by partition, in the waste heat for heating indoor jet flames generation, is passed through
Negative pressure machine of the partition on annealing chamber side is sucked hot-air in annealing chamber by the air duct on partition, to below partition
Into annealing, indoor vial is annealed, and efficiently uses waste heat, energy saving.
Detailed description of the invention
FIG. 1 is a schematic structural view of the utility model.
Fig. 2 is annealing furnace structure schematic diagram.
Fig. 3 is turntable top view.
Fig. 4 is removal of impurities storehouse side sectional view.
Fig. 5 is anti-down conveyor construction schematic diagram.
Specific embodiment
In order to make the purpose of the utility model, technical solutions and advantages more clearly understood, below in conjunction with attached drawing and implementation
Example, the present invention will be further described in detail.It should be appreciated that specific embodiment described herein is only used to explain
The utility model is not used to limit the utility model.
Embodiment 1: as shown in Figures 1 to 3, a kind of high-efficiency and energy-saving type vial blows system, including gas generator 1, changes
Hot device 2, molten-glass pool 3, blank moulding press 4, shaping mould blow pressure machine 5 and annealing furnace 6；The discharge port of the molten-glass pool 3 passes through
Supply channel 7 is connected to feeding machine 8；The feeding machine 8 is connected to blank moulding press 4 by material splitting cylinder 9；The molten-glass pool 3
Feeding inlet is connected to cullet by material conveyer belt 10 and is crushed 11 discharge port of de-burring machine；The annealing furnace 6 and shaping mould blow pressure
It is connected between machine 5 by anti-down conveyer 12；It further include having the turntable 13 for being rotatably arranged on 9 lower section of material splitting cylinder；The turntable
13 radial equidistant are provided with blank moulding press station 131, shaping mould blow pressure machine station 132 and seam broken station 133；The seam broken
Station 133 is connected to by moving-out device 14 and is put into conveyer 12；Partition 61 is provided in the annealing furnace 6；The partition 61
Annealing chamber 62 and heating room 63 will be divided into annealing furnace 6；The partition 61 is connected with Negative pressure machine 15 close to 62 side of annealing chamber；
Several circular air channels 611 are provided on 61 surface of partition；The circular air channel 611 is close to Negative pressure machine 15；Cullet is broken
The post-consumer glass of recycling can be crushed by broken de-burring machine 11, and by powder impurity, the magnetic metal particle in broken glass dregs
It removes, avoids the oxidation operation of interference molten-glass pool 3, influence the qualification rate of product, improve returning for cullet solid waste and old resource
Receive utilization rate；Annealing furnace 6 reduces the thermal stress in the vial of blow molding and eliminates, and vial after molding passes through anti-
Conveyer 12 transports anneals in annealing furnace 6, avoids vial semi-finished product vibrated during transportation and falls brokenly
It is broken to cause safety accident；Blank moulding press station 131, shaping mould blow pressure machine station 132 and seam broken station are set on turntable 13
133, by the rotation of turntable 13, interior in a limited space it can be sequentially completed blank molding, pattern molding and seam broken process, reduced
Time for transporting between blank moulding press 4, shaping mould blow pressure machine 5 improves processing efficiency, energy saving；Partition 61 will move back
Stove 6 is divided into heating room 62 and annealing chamber 63, the waste heat that jet flames generates in heating room 62, moves back by the way that partition 61 is close
Negative pressure machine 15 on fiery 63 side of room sucks hot-air in annealing chamber 63 via the air duct 611 on partition 61, to from partition
The vial that 61 lower sections enter in annealing chamber 63 is annealed, and waste heat is efficiently used, energy saving.
Embodiment 2: as shown in figs. 1 and 4, the broken de-burring machine 11 includes cracking cabin 16 and removal of impurities storehouse 17；It is described broken
The bottom in broken storehouse 16 is connected to 171 top of feed inlet in removal of impurities storehouse 17 by spiral conveying mechanism 18；The removal of impurities storehouse 17 rotates
It is arranged in the rack of broken de-burring machine 11；Sealing cover is provided on the feed inlet 171 in the removal of impurities storehouse 17；The solid of recycling is useless
Glass enters cracking cabin 16, by the cullet generated rear in cracking cabin 16, is extremely located at by the transport of helical conveyer device 18 and is cleaned
Above 17 feed inlet of storehouse, cullet clean after falling into removal of impurities storehouse 17, realize to the broken of the solid cullet of recycling and remove
General labourer's sequence is conducive to subsequent recycling processing.
Embodiment 3: as shown in figure 4, the removal of impurities storehouse 17 include horizontal prismatic shell 172 and in shell 172
The flat thin magnet 173 that side wall is flexibly connected；Running through in the shell 172 has the shaft that rotation is driven by motor；172 liang of the shell
Side end face is fixedly connected with shaft；The both ends of the shaft is stretched out shell 172 and is connect with the rack of two sides by bearing part；Shaft by
When motor driven rotates, the shell 172 in removal of impurities storehouse 17 can be rotated coaxially with shaft, so that cullet are in the removal of impurities storehouse 17 of rotation
Interior continuous rolling, the broken magnetic impurity contained in cullet are contacted with the flat thin magnet 173 on 172 inner wall of shell, quality small in size
Light magnetic impurity under the stronger suction-operated of flat thin magnet 173, stabilization rest on the surface of flat thin magnet 173, and with broken glass
Glass separation.
Embodiment 4: as shown in figure 4, the junction between the 172 any two side of shell in the removal of impurities storehouse 17 is circle
Arc portion；Sieve pore 175 is machined in the arc sections；Check sheet 176 is provided on the sieve pore 175；Tiny dust impurities, by
Sieve pore 175 in arc sections is discharged；Check sheet 176 unidirectionally seals sieve pore 175, prevents the powder of discharge from being entered by airflow influence and removes
In miscellaneous storehouse 17.
Embodiment 5: as shown in figure 5, the anti-down conveyer 12 includes conveyer belt 19, the gear positioned at 19 two sides of conveyer belt
Plate 20 and the material lifting device 21 for being erected at 20 inside of baffle；The material lifting device 21 includes to be arranged along 19 conveying direction of conveyer belt
Rotary rollers 211 and the material lift stick 212 rotated coaxially on 211 surface of rotary rollers with rotary rollers 211 is set；Described two
211 rotation direction of rotary rollers of side is opposite and rotation is driven by motor respectively；Rotary rollers 211 rotate when, material lift stick 212 with
The rotation of rotary rollers 211 and rotate coaxially, when there is vial to topple over to two sides, vial can fall in several concentrics first
On the material lift stick 212 of setting, when rotary rollers 211 are by rotation direction rotation as shown in Figure 5, several material lift sticks 212 are opposite
It is rotated in the oblique top of vial, support force obliquely is generated to vial, so that the quick righting of vial be lifted
It rises.
Embodiment 6: as shown in figure 5,212 one end edge of the material lift stick is also connected with ball 213；The ball 213
Surface is smooth and the outer diameter of the ball 213 is greater than the outer diameter of material lift stick 212；212 one end edge of material lift stick is connected with ball
213, since the outer diameter of ball 213 is big relative to the outer diameter of material lift stick 212, vial can directly with certain on several balls 213
One point contact avoids vial from being directly poured on material lift stick 212 and generates scratch due to hitting, and the surface of ball 213 is smooth, drop
The probability of low scratching.
Embodiment 7: as shown in figure 5, the material lift stick 212 is in the axial upper equidistantly distributed of rotary rollers 211；The material lift
Radially Spiral distribution of the stick 212 in rotary rollers；The equidistantly distributed in the axial direction of rotary rollers 211 of material lift stick 212, even if
Vial falls down from different directions can also touch material lift stick 212,212 righting of material lift stick being rotated upwards；Work as vial
When falling on material lift stick 212, the material lift stick 212 of radially uniform distribution with 211 helical rotation of rotary rollers, can keep one it is fast
Fast and stable frequency generates an identical power in the same position of vial, is conducive to quickly prop up vial simultaneously
Continuation is transported forward, and the transport for influencing subsequent vial is avoided.
Although reference be made herein to the utility model is described in multiple explanatory embodiments of the utility model, still,
It should be understood that those skilled in the art can be designed that a lot of other modification and implementations, these modifications and implementations
It will fall within scope and spirit disclosed in the present application.More specifically, it discloses in the application, drawings and claims
In range, can building block to theme combination layout and/or layout carry out a variety of variations and modifications.In addition to building block
And/or outside the modification and improvement of layout progress, to those skilled in the art, other purposes also be will be apparent.
Claims (7)
1. a kind of high-efficiency and energy-saving type vial blows system, including gas generator (1), heat exchanger (2), molten-glass pool (3), young bird
Shape moulding press (4), shaping mould blow pressure machine (5) and annealing furnace (6)；The discharge port of the molten-glass pool (3) is connected by supply channel (7)
It is connected to feeding machine (8)；The feeding machine (8) is connected to blank moulding press (4) by material splitting cylinder (9)；It is characterized by: described
Molten-glass pool (3) feeding inlet is connected to cullet by material conveyer belt (10) and is crushed de-burring machine (11) discharge port；The annealing
It is connected between furnace (6) and shaping mould blow pressure machine (5) by anti-down conveyer (12)；It further include being rotatably arranged on material splitting cylinder
(9) turntable (13) below；The turntable (13) is radial equidistant to be provided with blank moulding press station (131), shaping mould blow pressure
Machine station (132) and seam broken station (133)；The seam broken station (133) is connected to anti-down conveyer by moving-out device (14)
(12)；Partition (61) are provided in the annealing furnace (6)；The partition (61) will be divided into annealing chamber (62) in annealing furnace (6)
With heating room (63)；The partition (61) is connected with Negative pressure machine (15) close to annealing chamber (62) side；Partition (61) surface
On be provided with several circular air channels (611)；The circular air channel (611) is close to Negative pressure machine (15).
2. high-efficiency and energy-saving type vial according to claim 1 blows system, it is characterised in that: the broken de-burring machine
It (11) include cracking cabin (16) and removal of impurities storehouse (17)；The bottom of the cracking cabin (16) is connected by spiral conveying mechanism (18)
To the feed inlet (171) of removal of impurities storehouse (17)；The removal of impurities storehouse (17) is rotatably arranged in the rack of broken de-burring machine (11)；
Sealing cover is provided on the feed inlet (171) of removal of impurities storehouse (17).
3. high-efficiency and energy-saving type vial according to claim 2 blows system, it is characterised in that: removal of impurities storehouse (17) packet
The flat thin magnet (173) for including horizontal prismatic shell (172) and being flexibly connected with shell (172) inner sidewall；The shell
(172) running through in has the shaft that rotation is driven by motor；Shell (172) both sides of the face are fixedly connected with shaft；Described turn
Axis both ends are stretched out shell (172) and are connect with the rack of two sides by bearing part.
4. high-efficiency and energy-saving type vial according to claim 3 blows system, it is characterised in that: removal of impurities storehouse (17)
Junction between shell (172) any two side is arc sections；Sieve pore (175) are machined in the arc sections；It is described
Check sheet (176) are provided on sieve pore (175).
5. high-efficiency and energy-saving type vial according to claim 1 blows system, it is characterised in that: the anti-down conveyer
It (12) include conveyer belt (19), the baffle (20) for being located at conveyer belt (19) two sides and the material lift machine that is erected on the inside of baffle (20)
Structure (21)；The material lifting device (21) includes to exist along the rotary rollers (211) of conveyer belt (19) conveying direction setting and setting
The material lift stick (212) rotated coaxially on rotary rollers (211) surface with rotary rollers (211)；The rotary rollers of the two sides
(211) rotation direction is opposite and rotation is driven by motor respectively.
6. high-efficiency and energy-saving type vial according to claim 5 blows system, it is characterised in that: the material lift stick (212)
One end edge is also connected with ball (213)；Ball (213) surface is smooth and the outer diameter of the ball (213) is greater than lift
The outer diameter of charge bar (212).
7. high-efficiency and energy-saving type vial according to claim 5 blows system, it is characterised in that: the material lift stick (212)
The equidistantly distributed in rotary rollers (211) axial direction；Radially Spiral distribution of the material lift stick (212) in rotary rollers.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821818582.4U CN209161829U (en) | 2018-11-02 | 2018-11-02 | High-efficiency and energy-saving type vial blows system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821818582.4U CN209161829U (en) | 2018-11-02 | 2018-11-02 | High-efficiency and energy-saving type vial blows system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209161829U true CN209161829U (en) | 2019-07-26 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821818582.4U Active CN209161829U (en) | 2018-11-02 | 2018-11-02 | High-efficiency and energy-saving type vial blows system |
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| CN (1) | CN209161829U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112194344A (en) * | 2020-10-09 | 2021-01-08 | 重庆晶渝玻璃有限公司 | Blow molding process method for decanter machine |
| CN112694242A (en) * | 2021-02-03 | 2021-04-23 | 佛山市粤玻实业有限公司 | Small-opening blowing-pressing production process of special-shaped bottle |
-
2018
- 2018-11-02 CN CN201821818582.4U patent/CN209161829U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112194344A (en) * | 2020-10-09 | 2021-01-08 | 重庆晶渝玻璃有限公司 | Blow molding process method for decanter machine |
| CN112694242A (en) * | 2021-02-03 | 2021-04-23 | 佛山市粤玻实业有限公司 | Small-opening blowing-pressing production process of special-shaped bottle |
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