CN209139201U - A kind of fixed sugarcane raw material impurity removing apparatus - Google Patents
A kind of fixed sugarcane raw material impurity removing apparatus Download PDFInfo
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- CN209139201U CN209139201U CN201820802821.0U CN201820802821U CN209139201U CN 209139201 U CN209139201 U CN 209139201U CN 201820802821 U CN201820802821 U CN 201820802821U CN 209139201 U CN209139201 U CN 209139201U
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- sugarcane
- raw material
- impurity removing
- removing apparatus
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Abstract
The utility model relates to cane sugar manufacture equipment technical fields, specifically a kind of fixed sugarcane material impurity removing apparatus, including desanding drum apparatus, fixed slanted screen exclusion device, sand collecting hopper, the desanding drum apparatus is set to the head of auxiliary cane carrier, it moves in a circle, its rotation direction is consistent with the auxiliary traffic direction of cane carrier, the fixed slanted screen exclusion device is installed below desanding drum apparatus at certain tilt angle, lower end is close to main cane carrier, the fixed slanted screen exclusion device arranged beneath has sand collecting hopper, rubber conveyer is installed below sand collecting hopper, use utility model device, the impurity such as silt particle being mixed in when can be by sugarcane harvesting inside sugarcane, stone, leaf etc. removes to greatest extent, impurity is effectively solved to adverse effect existing for sugar product obtained, improve sugar yield and sugar product quality.
Description
Technical field
The utility model relates to cane sugar manufacture equipment technical field, specifically a kind of fixed sugarcane material impurity removing apparatus.
Background technique
As domestic and international cane sugar manufacture is produced to informationization, scale, mechanization, automation development, sugar refinery production scale
Constantly expanding, mechanization and automation is done step-by-step in the harvesting mode of sugarcane therewith, is such as received using sugarcane combine
Sugarcane is cut, is replaced with mechanical equipment artificial.Mechanical harvesting substantially increases the efficiency of sugarcane harvesting and reduces the cost for cutting receipts,
But the field trashes such as sugarcane leaf that objectively sugarcane carries, and the soil that is mingled with, sandstone block amount also greatly increase therewith.There are data aobvious
Show, the percentage of impurity of mechanical harvesting sugarcane is generally 3%~10%, serious even more than 10%, this brings to Closed Circulation in Sugar Production
Very big harm.Be mainly shown as: 1) excessive sugarcane leaf be easy to cause the skidding of cane conveying belt, influences equipment normal operation;2) sand
Stone accelerates the abrasion of shredding machine cane knife, is allowed to hold the decline of sugarcane ability, shredding machine plug machine is caused when serious, shorten equipment and use week
Phase;3) silt particle can enter mixed juice case block pumps and channel;4) sugarcane is crushed rear impurity and easily takes away sugared part, sugar yield and production sugar
Quality all effected.Therefore, the today to reach its maturity in mechanized harvest, the removal of impurities of sugarcane have become that sugar manufacturing industry is new to ask
Topic.
Utility model content
It, can will be sweet the technical problem to be solved by the utility model is to provide a kind of fixed sugarcane raw material impurity removing apparatus
Sugarcane is mixed in the removal to greatest extent such as impurity such as silt particle, stone, leaf inside sugarcane when gathering in, improve sugar yield, improve
Saccharic amount is produced, equipment attrition is reduced, reduces cost of labor.
The utility model realizes that the technical solution of above-mentioned purpose is a kind of fixed sugarcane raw material impurity removing apparatus, including
Material throw it is in bulk set and exclusion device, the material throws the head in bulk for installing and being placed in auxiliary cane carrier (1), throws in material in bulk
It sets lower section and exclusion device is set, the exclusion device is close to main cane carrier (5).
Further, material throws desanding drum apparatus (2), the exclusion device in bulk of being set to as fixed slanted screen exclusion device
(3), the desanding drum apparatus (2) be set to auxiliary cane carrier (1) head, move in a circle, top rotation direction with
Assist the traffic direction of cane carrier (1) consistent;The tilt angle of fixed slanted screen exclusion device (3) Cheng Yiding is installed on
Below desanding drum apparatus (2), lower end is close to main cane carrier (5);Fixed slanted screen exclusion device (3) arranged beneath
There are sand collecting hopper (4).
Preferably, the desanding drum apparatus (2) includes roller bench (22), is pacified on the roller bench (22)
Equipped with tool arm (23), bearing arrangement (21) and (24) are arranged in both ends, and the bearing arrangement (24) is driven by transmission device.
Scheme as a further preference, the setting angle of the fixed slanted screen exclusion device (3) are 40~45 °.
Further, the tool arm (23) is closely arranged on the roller bench (22), and adjacent tool arm is dislocation type row
Cloth, and between there are certain intervals.
Further, the tool arm (23) is welded on the roller bench (22).
Further, the fixed slanted screen exclusion device (3) is made of the certain grating of several spacing (7)
Sand panel assembly is sieved, the inside of plate (9) by auxiliary cane carrier, including grating (7) are fixed on by supporting beam, the grating (7) is solid
Due on fixed plate (8), the fixed plate (8) is connected with supporting beam.
Preferably, the grating (7) is wedge steel structure.
Preferably, the grating (7) it is two adjacent between spacing be 10~12mm.
Most preferably, the grating (7) it is two adjacent between spacing be 10mm.
The working principle of the fixed sugarcane raw material impurity removing apparatus of the utility model are as follows: sugarcane passes through auxiliary cane carrier
(1) conveying, reach desanding drum apparatus (2) at, desanding drum apparatus (2) moves in a circle, top rotation direction with it is auxiliary
It helps the traffic direction of cane carrier (1) consistent, forms the throwing to sugarcane and dissipate, by the effect of tool arm (23), make impurity and sugarcane point
From.Meanwhile the rhizome or sugarcane leaf of sugarcane will lead to sugarcane and be intertwined, by the effect of desanding drum apparatus (2), so that
The sugarcane separation being intertwined.Sugarcane and impurity after separation fall to the fixed slanted screen exclusion device (3) of lower section
On, when the sugarcane material containing impurity is fallen on grating (7), impurity is fallen by gap therein, reaches the impurity removed in sugarcane
Effect;Sugarcane after separation falls into main cane carrier (5) into next process in the downslide of its gravity, and the impurity such as silt particle are then
The sand collecting hopper (4) of fixed slanted screen exclusion device (3) arranged beneath is fallen into, and then is conveyed out.
Compared with prior art, the utility model fixed sugarcane raw material impurity removing apparatus the beneficial effects are as follows:
1) present apparatus realizes the removal of impurities to sugarcane, dramatically increases impurity removal amount, can remove most of impurity of mechanical harvesting sugarcane,
Experiment shows that the dry and wet degree by sugarcane raw material and soil is influenced, and 60%~70% impurity can be usually removed, and effectively solves
Impurity improves sugar yield and produces saccharic amount to adverse effect existing for sugar product obtained;2) present apparatus is using vertically disposed
The lower section of desanding drum apparatus is arranged in fixed slanted screen exclusion device by mode, can make full use of auxiliary cane carrier and master
Space between cane carrier, occupied area is small, applied widely;3) sieve apparatus of the present apparatus is fixedly installed in by supporting beam
Plate inside by cane carrier is assisted, gearing is not needed, security performance is high.
Detailed description of the invention
Fig. 1 is utility model device front view structure simplified schematic diagram;
Fig. 2 is the sieve plate schematic cross-section of the utility model;
Fig. 3 is the desanding drum apparatus three-dimensional axial view of the utility model;
Marked in the figure: 1- assists cane carrier;2- desanding drum apparatus;21- bearing arrangement;22- roller bench;23- knife
Arm;24- bearing arrangement;The fixed slanted screen exclusion device of 3-;4- sand collecting hopper;The main cane carrier of 5-;6- rubber conveyer;7- sieve
Item;8- fixed plate;9- assists plate by cane carrier.
Specific embodiment
The utility model is described in further detail below by drawings and examples, but the protection model of the utility model
It encloses and is not limited to the content.
As shown in Figure 1 to Figure 3, a kind of fixed sugarcane raw material impurity removing apparatus of the utility model, including desanding roller
Device 2, fixed slanted screen exclusion device 3, sand collecting hopper 4.
The desanding drum apparatus 2 is set to the head of auxiliary cane carrier 1, makees circumference fortune through speed reducer drive by motor
Dynamic, top rotation direction is consistent with the auxiliary traffic direction of cane carrier 1, including roller bench 22, in the roller bench 22
Tool arm 23 is installed, bearing arrangement 21 and 24 is arranged in both ends, and the bearing arrangement 24 is driven by transmission device.Desanding roller
The rotation of device 2 will be conveyed the sugarcane to come and thrown by auxiliary cane carrier 1 to be dissipated, and is provided power upwardly and forwardly to sugarcane, is made sweet
Sugarcane forms parabola and falls on fixed slanted screen exclusion device 3, separates the impurity such as silt particle with sugarcane.Meanwhile sugarcane
Rhizome or sugarcane leaf will lead to sugarcane and be intertwined, by the effect of desanding drum apparatus 2, so that the sugarcane being intertwined
Separation.
The tool arm 23 is welded in roller bench 22, and adjacent tool arm is dislocation type arrangement, is moved in desanding drum apparatus 2
In the process, cane carrier 1 will be assisted to convey the sugarcane to come by tool arm 23 to provoke, provoke direction and assists the fortune of cane carrier 1
Line direction is consistent.
The fixed slanted screen exclusion device 3 is installed on the lower section of desanding drum apparatus 2 at certain tilt angle, under
End is close to main cane carrier 5, the sieve apparatus being made of the certain grating 7 of several spacing, including grating 7, the grating 7
It is welded in fixed plate 8, the fixed plate 8 is welded to connect with supporting beam, and plate 9 uses spiral shell by supporting beam both ends and auxiliary cane carrier
Bolt connection, to realize the connection of fixed slanted screen exclusion device 3.
Most preferably, in order to preferably separate impurity, while cane carrier 5 is become owner of in view of enabling sugarcane material successfully to slide,
Tilt angle when the fixed slanted screen exclusion device 3 is arranged is between 40 °~45 °.It, can be as far as possible if space is unrestricted
Ground increases the length of grating 7, to achieve the purpose that increase desanding area, keeps desanding effect more preferable.Due to described fixed oblique
Grating exclusion device 3 is fixedly installed in the inside of plate 9 by auxiliary cane carrier, does not need gearing, has higher safety
Energy.
Between the grating 7 of fixed installation mutually across a certain distance, this spacing should consider to fall impurity smoothly, while again
Prevent sugarcane from falling, the grating spacing being generally fixedly mounted is 10mm~12mm, and best spacing is 10mm.Containing impurity
When sugarcane material is fallen on grating 7, impurity is fallen by gap therein, at this point, sugarcane falls into main defeated sugarcane in the downslide of its gravity
It can smoothly enter into next process in machine 5.
Meanwhile in order to guarantee not blocked by impurity between grating 7, grating is set as wedge steel structure.
In sugarcane dedoping step, impurity is constantly fallen from above-mentioned two-stage removal of impurities structure, in order to which centralized collection is handled,
Fixed 3 arranged beneath of slanted screen exclusion device has sand collecting hopper 4.Sand collecting hopper 4 can be positioned below rubber conveyer 6, in mud
After sand and impurity fall into sand collecting hopper 4 by the gap between grating 7, and then rubber conveyer 6 is fallen into, it is suitable to be transported to later
Position transported outside the venue with vehicle.
Utility model device can be individually adapted to the long stick sugarcane of hand harvest, can also be individually adapted to sugarcane joint and receive
The segmented stub sugarcane of cutting mill harvest, what the long stick sugarcane and sugarcane combine that can also solve hand harvest simultaneously were gathered in
The sugarcane impurities removal of stub sugarcane.By verification experimental verification, is influenced by the dry and wet degree of sugarcane raw material and soil, can usually be removed
Remove 60%~70% impurity.
Above embodiments are only to illustrate the technical solution of the utility model, rather than are limited;Although referring to before
Embodiment is stated the utility model is described in detail, it for those of ordinary skill in the art, still can be right
Technical solution documented by previous embodiment is modified or equivalent replacement of some of the technical features;And these
Modifications or substitutions, the utility model technical solution claimed that it does not separate the essence of the corresponding technical solution spirit and
Range.
Claims (10)
1. a kind of fixed sugarcane raw material impurity removing apparatus, including material throws in bulk set and exclusion device, which is characterized in that described
Material throws the head in bulk for installing and being placed in auxiliary cane carrier (1), throws lower section in bulk of setting in material and exclusion device, the removal of impurities is arranged
Device is close to main cane carrier (5).
2. fixed sugarcane raw material impurity removing apparatus as described in claim 1, which is characterized in that material throwing is in bulk to be set to desanding
Drum apparatus (2), exclusion device are fixed slanted screen exclusion device (3), and it is defeated that the desanding drum apparatus (2) is set to auxiliary
The head of sugarcane machine (1), moves in a circle, and top rotation direction is consistent with the auxiliary traffic direction of cane carrier (1);The fixation
The tilt angle of formula slanted screen exclusion device (3) Cheng Yiding is installed below desanding drum apparatus (2), and lower end is close to main defeated sugarcane
Machine (5);Fixed slanted screen exclusion device (3) arranged beneath has sand collecting hopper (4).
3. fixed sugarcane raw material impurity removing apparatus as claimed in claim 2, which is characterized in that the desanding drum apparatus
(2) include roller bench (22), be equipped with tool arm (23) on the roller bench (22), both ends be arranged bearing arrangement A (21) and
Bearing arrangement B (24), the bearing arrangement B (24) are driven by transmission device.
4. fixed sugarcane raw material impurity removing apparatus as claimed in claim 2, which is characterized in that the fixed slanted screen item removes
The setting angle of miscellaneous device (3) is 40 °~45 °.
5. fixed sugarcane raw material impurity removing apparatus as claimed in claim 3, which is characterized in that the tool arm (23) is closely arranged
Cloth on the roller bench (22), adjacent tool arm be dislocation type arrangement, and between there are certain intervals.
6. fixed sugarcane raw material impurity removing apparatus as claimed in claim 5, which is characterized in that the tool arm (23) is welded on
On the roller bench (22).
7. fixed sugarcane raw material impurity removing apparatus as claimed in claim 2 or claim 3, which is characterized in that the fixed slanted screen
It is defeated to be fixed on auxiliary by supporting beam for the sieve sand panel assembly that exclusion device (3) is made of the certain grating of several spacing (7)
The inside of plate (9) by sugarcane machine, including grating (7), the grating (7) are fixed on fixed plate (8), the fixed plate (8) and branch
Support beam is connected.
8. fixed sugarcane raw material impurity removing apparatus as claimed in claim 7, which is characterized in that the grating (7) is wedge
Steel structure.
9. fixed sugarcane raw material impurity removing apparatus as claimed in claim 7, which is characterized in that the grating (7) adjacent two
Spacing between root is 10~12mm.
10. fixed sugarcane raw material impurity removing apparatus as claimed in claim 7, which is characterized in that the grating (7) adjacent two
Spacing between root is 10mm.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201820802821.0U CN209139201U (en) | 2018-05-28 | 2018-05-28 | A kind of fixed sugarcane raw material impurity removing apparatus |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201820802821.0U CN209139201U (en) | 2018-05-28 | 2018-05-28 | A kind of fixed sugarcane raw material impurity removing apparatus |
Publications (1)
Publication Number | Publication Date |
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CN209139201U true CN209139201U (en) | 2019-07-23 |
Family
ID=67263395
Family Applications (1)
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CN201820802821.0U Active CN209139201U (en) | 2018-05-28 | 2018-05-28 | A kind of fixed sugarcane raw material impurity removing apparatus |
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CN (1) | CN209139201U (en) |
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2018
- 2018-05-28 CN CN201820802821.0U patent/CN209139201U/en active Active
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