CN209131423U - A kind of direct-fired soot processing device - Google Patents

A kind of direct-fired soot processing device Download PDF

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Publication number
CN209131423U
CN209131423U CN201821149090.0U CN201821149090U CN209131423U CN 209131423 U CN209131423 U CN 209131423U CN 201821149090 U CN201821149090 U CN 201821149090U CN 209131423 U CN209131423 U CN 209131423U
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China
Prior art keywords
direct
gas
flue
processing device
injection burner
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CN201821149090.0U
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Chinese (zh)
Inventor
夏学锋
陈鹏
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Zhengzhou Youde New Material Technology Co., Ltd
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Zhengzhou Youde Industrial Ceramics Co Ltd
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Priority to CN201821149090.0U priority Critical patent/CN209131423U/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/10Reduction of greenhouse gas [GHG] emissions
    • Y02P10/143Reduction of greenhouse gas [GHG] emissions of methane [CH4]

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  • Incineration Of Waste (AREA)

Abstract

The utility model relates to dust treatment technical fields, more particularly to a kind of direct-fired soot processing device, the device includes kiln, the kiln is connected by flue with chimney, it is characterized in that, direct-injection burner is equipped on the flue, the combustion type nozzle is connected with gas pipeline, and natural gas shut-off valve is equipped on the gas pipeline;The direct-injection burner is disposed adjacent with pulse type ignitor, and combustion fan is equipped on the flue.Corresponding burner noz(zle) is arranged in the utility model at chimney, makes the exhaust gas full combustion discharged in low-temperature zone sintering process with qualified discharge.

Description

A kind of direct-fired soot processing device
Technical field
The utility model relates to dust treatment technical fields, and in particular to a kind of direct-fired soot processing device.
Background technique
Ceramic abrasive tool can generate a large amount of exhaust gas in low-temperature zone sintering process and be discharged from furnace flue, and exhaust gas is mainly black Color smog, based on unburned or uncombusted carbon, the discharge of the exhaust gas is and its serious ingredient to the pollution of air quality. Through detecting, the concentration of emission of particulate matter is up to 19mg/m in the exhaust gas of furnace flue discharge3Left and right.The testing result shows its row The concentration for the nitrogen oxides and particulate matter in exhaust gas put is clearly to severely exceed.
It needs to be arranged corresponding pipeline in common processing mode currently on the market and the flue dust that chimney is discharged is passed through into blower The incinerator being separately separately provided is imported, 800 degree or so of high-temperature process is passed through in incinerator, makes not sufficiently combusted carbon granules And other organic matter full combustions purify the effect of air to reach smoke abatement.Incinerator disadvantage be to take up space it is larger, The costly and wasteful energy, and complex treatment process need to put into a large amount of manpower and material resources.
The main component of exhaust gas is based on unburned or uncombusted carbon in grinding tool industry, in consideration of it, needing to design one Cover particulate matter not sufficiently combusted in exhaust gas of the simple and practical device at low cost to handle furnace flue.
Utility model content
The purpose of this utility model is to provide a kind of direct-fired soot processing devices, and corresponding burning is arranged at chimney Nozzle makes the exhaust gas full combustion discharged in low-temperature zone sintering process with qualified discharge.
In order to reach above-mentioned technical purpose, technical solution used by the utility model is as follows:
A kind of direct-fired soot processing device, the device include kiln, and the kiln is connected by flue with chimney, It is characterized in that, burning group is equipped on the flue, the burning group includes direct-injection burner, the direct-injection burner and combustion gas Pipeline is connected, and natural gas shut-off valve is equipped on the gas pipeline;The direct-injection burner is adjacent with pulse type ignitor Setting is equipped with combustion fan on the flue.
Further, the combustion fan is connected with fan frequency converter.
Further, combustion gas electromagnetism is additionally provided on the gas pipeline between the natural gas shut-off valve and direct-injection burner Valve.
Further, the gas electromagnetic valve is connected with flame failure alarm.
The utility model has the following beneficial effects:
1, the utility model adequately burns to the exhaust gas passed through by the way that direct-injection burner is arranged in flue, can Achieve the purpose that reduce particulate matter in the exhaust gas of discharge.
2, the utility model adequately burns to the exhaust gas passed through by the way that direct-injection burner is arranged in flue, not only Can qualified discharge, and do not need that Burning Room is separately provided, saved the cost of exhaust-gas treatment.
3, the utility model can blast a large amount of air, by the way that combustion fan is arranged in flue to guarantee that exhaust gas can Adequately burnt.
4, the gas electromagnetic valve of the utility model is connected with normally closed flame failure alarm, can further prevent flame-out The safety accident for continuing logical combustion gas under state occurs.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model;
Fig. 2 is the structural schematic diagram of another angle of the utility model;
Fig. 3 is the electric drawings of the utility model.
In figure: 1- furnace body, 2- fire door, 3- flue, 4- chimney, 5- direct-injection burner, 6- gas pipeline, the cut-off of 7- natural gas Valve, 8- gas electromagnetic valve, 9- pulse type ignitor, 10- combustion fan, 11- fan frequency converter, 12- flame failure alarm.
Specific embodiment
The utility model is described in detail below by specific embodiment combination attached drawing, it should be noted that do not conflicting In the case where, the feature in the embodiments of the present invention and embodiment can be combined with each other, the protection model of the utility model It encloses and is not limited to this.
As depicted in figs. 1 and 2, in order to make the exhaust gas full combustion discharged in low-temperature zone sintering process with up to standard, this reality A kind of direct-fired soot processing device is provided with novel, which includes kiln, and the kiln includes furnace body 1, in the furnace The front side of body 1 is equipped with fire door 2, is equipped with flue 3 in the rear side of furnace body 1, the furnace body 1 is connected by flue 3 with chimney 4, furnace The exhaust gas of generation of burning in body 1 is discharged through flue 3 and chimney 4.The utility model is directly installed in existing using direct-injection burner 5 The necessary place of flue gas in flue 3: 4 bottom throat of chimney.That is, being equipped with burning group on flue 3.The burning group Including direct-injection burner 5, the gas pipeline 6 being connected with the direct-injection burner 5, the natural gas being arranged on the gas pipeline 6 is cut Only valve 7, the pulse type ignitor 9 being disposed adjacent with the direct-injection burner 5.When in use, natural gas shut-off valve 7, combustion are opened Gas is delivered to direct-injection burner 5 by gas pipeline 6, lights the combustion gas at direct-injection burner 5 by pulse type ignitor 9, into And realize igniting, the exhaust gas around direct-injection of igniting burner 5.Combustion fan 10, the combustion fan are equipped on the flue 3 10 for blasting enough air, so that exhaust gas full combustion.The quantity of the burning group can be configured as needed.It is preferred that , the burning group is equipped with four groups altogether, which is not uniformly arranged on the left and right sides of flue 3, as shown in Fig. 2, It is respectively separated in the left and right side of flue 3 equipped with two groups 5 groups of direct-injection burner.Preferably, the setting of combustion fan 10 exists The rear side of the flue 3.In the firing stage, when 150 degree of integrated temperature or so in furnace body 1, the organic matters such as dextrin in grinding wheel grinding tool Start outlet, wherein the black pollutions object such as carbon granules starts to discharge, and opens natural gas shut-off valve 7 at this time, combustion gas is enable to pass through peace Direct-injection burner 5 mounted in 4 bottom of chimney, and after the igniting of pulse type ignitor 9, the combustibles such as the black flue gas of approach herein Matter is immediately by open fire full combustion so that the black gas of discharge becomes colorless, discharge gas based on carbon dioxide and steam, To reach qualified discharge, cleaning ambient.And reach 500 degree or so to firing temperature, it is closed without combustible component in flue gas Direct combustion nozzle, allows gas direct emission up to standard, thus energy saving.
Preferably, which further includes the ignition control circuit that one end is connected with firewire, the other end is connected with zero curve, the point Fiery control circuit includes air-blower control branch and combustion gas controlling brancher in parallel.The air-blower control branch includes concatenated blower Frequency converter 11 and combustion fan 10, the fan frequency converter 11 can adjust 10 air volume of combustion fan as needed.Institute Stating combustion gas controlling brancher includes concatenated natural gas shut-off valve 7 and pulse type ignitor 9, and is connected across pulse type ignitor 9 The gas electromagnetic valve 8 being sequentially connected in series and flame failure alarm 12 at both ends.The preferred model of the flame failure alarm 12 uses QBT2365-1998.Natural gas shut-off valve 7 is opened, and in the state that gas electromagnetic valve 8 is opened, combustion gas can pass through pipeline quilt It is delivered at direct-injection burner 5, controlling the igniting of pulse type ignitor 9 at this time can ignite combustion gas, and then the direct-injection burner 5 that ignites The exhaust gas of surrounding.After flame failure alarm 12 detects gas extinguishing fire, fuel gas alarm is alarmed, while its normally closed switch is disconnected It opens, and then leads to 8 power-failure close of gas electromagnetic valve, gas pipeline cut-off no longer to 5 delivery of fuel gas of direct-injection burner, prevents The peril for continuing delivery of fuel gas in the state of no burning occurs.Preferably, the combustion gas controlling brancher and the burning group It corresponds, if burning group has four groups, then combustion gas controlling brancher also corresponding in parallel four combustion gas controlling branchers.
Exhaust gas is handled using the improved device of the utility model, achieves extraordinary effect, at the exhaust gas of discharge The testing result for managing front and back is as follows:
The organized wasted nickel catalyst result of table 1
Note: the stove benchmark oxygen content is 18%.
By the above testing result it is found that the particle content after the igniting full combustion for passing through direct-injection burner in exhaust gas is bright It is aobvious to reduce, illustrate that the utility model by the particulate matter full combustion in exhaust gas and can reach relevant criterion.And this is practical new Type structure is simple, does not need peripheral hardware incinerator, is reequiped on existing flue, cheap at low cost, and same Sample can achieve exhaust gas processing up to standard, and easy to operate.
Finally, it should be noted that above embodiments are only to illustrate the technical solution of the utility model, rather than its limitations; Although the utility model is described in detail with reference to the foregoing embodiments, those skilled in the art should understand that: It is still possible to modify the technical solutions described in the foregoing embodiments, or part of technical characteristic is carried out etc. With replacement;And these are modified or replaceed, various embodiments of the utility model technology that it does not separate the essence of the corresponding technical solution The spirit and scope of scheme.

Claims (4)

1. a kind of direct-fired soot processing device, the device include kiln, the kiln is connected by flue with chimney, special Sign is, burning group is equipped on the flue, the burning group includes direct-injection burner, the direct-injection burner and fuel gas conduit Road is connected, and natural gas shut-off valve is equipped on the gas pipeline;The direct-injection burner is adjacent with pulse type ignitor to be set It sets, combustion fan is equipped on the flue.
2. a kind of direct-fired soot processing device according to claim 1, which is characterized in that the combustion fan and blower Frequency converter is connected.
3. a kind of direct-fired soot processing device according to claim 1, which is characterized in that in the natural gas shut-off valve Gas electromagnetic valve is additionally provided on gas pipeline between direct-injection burner.
4. a kind of direct-fired soot processing device according to claim 3, which is characterized in that the gas electromagnetic valve with put out Fiery alarm is connected.
CN201821149090.0U 2018-07-20 2018-07-20 A kind of direct-fired soot processing device Active CN209131423U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201821149090.0U CN209131423U (en) 2018-07-20 2018-07-20 A kind of direct-fired soot processing device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201821149090.0U CN209131423U (en) 2018-07-20 2018-07-20 A kind of direct-fired soot processing device

Publications (1)

Publication Number Publication Date
CN209131423U true CN209131423U (en) 2019-07-19

Family

ID=67227305

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201821149090.0U Active CN209131423U (en) 2018-07-20 2018-07-20 A kind of direct-fired soot processing device

Country Status (1)

Country Link
CN (1) CN209131423U (en)

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Address after: 450000 Shuanghu Development Zone, Xinzheng City, Zhengzhou City, Henan Province

Patentee after: Zhengzhou Youde New Material Technology Co., Ltd

Address before: 450000 Shuanghu Development Zone, Xinzheng City, Zhengzhou City, Henan Province

Patentee before: ZHENGZHOU YOUDE INDUSTRIAL CERAMICS Co.,Ltd.